CN108015895A - A kind of concrete batch plant - Google Patents
A kind of concrete batch plant Download PDFInfo
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- CN108015895A CN108015895A CN201711231115.1A CN201711231115A CN108015895A CN 108015895 A CN108015895 A CN 108015895A CN 201711231115 A CN201711231115 A CN 201711231115A CN 108015895 A CN108015895 A CN 108015895A
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- agitator
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 63
- 238000003756 stirring Methods 0.000 claims abstract description 43
- 238000007790 scraping Methods 0.000 claims description 15
- 238000007599 discharging Methods 0.000 claims description 7
- 238000002788 crimping Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 15
- 239000012615 aggregate Substances 0.000 description 22
- 239000004568 cement Substances 0.000 description 22
- 238000005457 optimization Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000003637 basic solution Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000006748 scratching Methods 0.000 description 1
- 230000002393 scratching effect Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/10—Mixing in containers not actuated to effect the mixing
- B28C5/12—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers
- B28C5/16—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers the stirrers having motion about a vertical or steeply inclined axis
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/10—Maintenance of mixers
- B01F35/12—Maintenance of mixers using mechanical means
- B01F35/123—Maintenance of mixers using mechanical means using scrapers for cleaning mixers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/0806—Details; Accessories
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/0806—Details; Accessories
- B28C5/0818—Charging or discharging gates or chutes; Sealing means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/0806—Details; Accessories
- B28C5/0831—Drives or drive systems, e.g. toothed racks, winches
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/04—Supplying or proportioning the ingredients
- B28C7/12—Supplying or proportioning liquid ingredients
- B28C7/126—Supply means, e.g. nozzles
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
Abstract
本发明涉及具有绕水平或基本水平轴线运转的搅拌器技术领域,尤其是一种混凝土搅拌设备,包括正反转电机、支撑架、搅拌轴和搅拌桶;搅拌桶上设有出料部;还包括环形的转动部,转动部转动连接在搅拌桶的上端,转动部上设有敞口;敞口上部的内壁上设有挡环和斜齿;敞口下部的内壁为弧形面;搅拌轴上设有支撑杆,支撑杆的端部设有摩擦部,摩擦部的上部铰接有棘爪和限位块,棘爪与斜齿接触;摩擦部的下部为弧形条;搅拌桶的桶壁内转动连接环形柱,环形柱的上端向外形成卷边且与弧形面固定连接;转动部上设有进水部。本方案不仅能够均匀的进水,还能够防止混凝土在搅拌的过程中溢出而掉落到地面。
The present invention relates to the technical field of agitators running around a horizontal or substantially horizontal axis, in particular to a concrete mixing equipment, which includes a forward and reverse motor, a support frame, a stirring shaft and a mixing bucket; the mixing bucket is provided with a discharge part; It includes a ring-shaped rotating part, which is rotatably connected to the upper end of the mixing tank, and the rotating part is provided with an opening; the inner wall of the upper part of the opening is provided with a retaining ring and helical teeth; the inner wall of the lower part of the opening is an arc surface; the stirring shaft There is a support rod on the top, and the end of the support rod is provided with a friction part. The upper part of the friction part is hinged with a pawl and a limit block, and the pawl is in contact with the helical teeth; the lower part of the friction part is an arc strip; the wall of the mixing tank The inner rotation is connected with the ring column, and the upper end of the ring column forms a curl outward and is fixedly connected with the arc surface; the rotation part is provided with a water inlet part. This scheme can not only allow water to enter evenly, but also prevent concrete from overflowing and falling to the ground during the mixing process.
Description
技术领域technical field
本发明涉及具有绕水平或基本水平轴线运转的搅拌器技术领域,具体涉及一种混凝土搅拌设备。The invention relates to the technical field of mixers operating around a horizontal or substantially horizontal axis, in particular to a concrete mixing device.
背景技术Background technique
目前混凝土搅拌机多用于建筑施工领域,主要用于对混凝土的搅拌和储存。在混凝土搅拌机工作的过程中,需要对搅拌机内加入大量水,以便于砂、石骨料同水泥混合。At present, concrete mixers are mostly used in the field of construction, mainly for mixing and storing concrete. During the working process of the concrete mixer, a large amount of water needs to be added to the mixer to facilitate the mixing of sand and stone aggregates with cement.
现有的搅拌机是一种带有叶片的轴在圆筒或槽中旋转,将多种原料进行搅拌混合,使之成为一种混合物的机器。建房和农田基础建设需要用搅拌机拌制混凝土,人们常用一种搅拌机,这种搅拌机包括设在机架上的搅拌桶,搅拌桶的上端开口,底部设有装有盖板的出料口,在搅拌桶内设有多根下部装有搅拌叶片的搅拌杆,搅拌杆的上部与位于搅拌桶中部的搅拌轴固接,搅拌轴伸出搅拌桶的底部连接减速器和电动机。向搅拌机内加水的时候,一般是将水管的一端连接在水箱或者水龙头上,水管的另一端直接放置在搅拌机内进行加水。Existing agitator is a kind of shaft that has blade to rotate in cylinder or groove, and multiple raw materials are stirred and mixed, making it a kind of machine of mixture. Building houses and farmland infrastructure need to use a mixer to mix concrete. People often use a mixer. This mixer includes a mixing bucket on the frame. The upper end of the mixing bucket is open, and the bottom is provided with a discharge port with a cover. There are multiple stirring rods with stirring blades on the bottom of the mixing tank. The upper part of the stirring rods is fixedly connected to the stirring shaft located in the middle of the mixing tank. The stirring shaft extends out of the bottom of the mixing tank to connect the reducer and the motor. When adding water to the mixer, generally one end of the water pipe is connected to the water tank or the faucet, and the other end of the water pipe is directly placed in the mixer for adding water.
现有技术存在以下技术问题:1、搅拌机加水的时候,直接将水管放在搅拌桶内进行加水,由于加水量大,而且加水量会影响后期混凝土的粘稠度;在加水过程中容易出现与水管内的水直接接触的骨料以及水泥会先被水浸湿而另外一边未接触的部分则还是干燥状态;水不能够从四周均匀的浸入到搅拌桶内,影响搅拌的效率;2、搅拌的过程中,常出现骨料或水泥满溢等现象,即,骨料或水泥在搅拌的过程中容易从搅拌桶的上端溢出,洒落到地上;而混凝土干涸后会形成坚硬的固体,不容易将其从地上清理掉,不仅影响加工环境,而且容易造成骨料或水泥的浪费;3、混凝土搅拌完成后,如果一直快速搅拌使得混凝土搅拌过度,影响混凝土的质量;但是不搅拌又会造成混凝土出现凝固的情况。There are the following technical problems in the prior art: 1. When adding water to the mixer, the water pipe is directly placed in the mixing tank to add water. Due to the large amount of water added, and the amount of water added will affect the viscosity of the later concrete; The aggregate and cement in direct contact with the water in the water pipe will be soaked by water first, while the untouched part on the other side will still be dry; water cannot be evenly immersed into the mixing tank from all around, which will affect the efficiency of mixing; 2. Stirring In the process of mixing, there are often phenomena such as aggregate or cement overflowing, that is, the aggregate or cement is easy to overflow from the upper end of the mixing bucket during the mixing process and fall to the ground; and the concrete will form a hard solid after drying, which is not easy Cleaning it off the ground will not only affect the processing environment, but also easily cause waste of aggregate or cement; 3. After the concrete is mixed, if the concrete is stirred too quickly, it will affect the quality of the concrete; Congealing occurs.
发明内容Contents of the invention
本发明的目的在于提供一种混凝土搅拌设备,不仅能够均匀的进水,还能够防止混凝土在搅拌的过程中溢出而掉落到地面。The object of the present invention is to provide a concrete mixing equipment, which can not only feed water evenly, but also prevent the concrete from overflowing and falling to the ground during the mixing process.
为达到上述目的,本发明的基础方案如下:In order to achieve the above object, the basic scheme of the present invention is as follows:
一种混凝土搅拌设备,包括正反转电机、支撑架、上端开口的搅拌桶和由正反转电机带动的搅拌轴;搅拌桶固定连接在支撑架上;正反转电机位于搅拌桶的底部;搅拌桶上设有用于出料的出料部;还包括环形的转动部,转动部转动连接在搅拌桶的上端,转动部上设有与搅拌桶连通的敞口,且敞口的直径大于搅拌桶的桶径;敞口上部的内壁上设有一圈挡环和一圈斜齿,斜齿位于挡环的上方;敞口下部的内壁为弧形面,且弧形面的位置低于搅拌桶的桶口;搅拌轴上设有支撑杆,支撑杆的端部设有摩擦部,摩擦部的上部铰接有棘爪和用于对棘爪进行限位的限位块;限位块位于棘爪的一侧;棘爪与斜齿接触,且棘爪可带动转动部旋转;摩擦部的下部为与弧形面配合的弧形条;搅拌桶的桶壁内设有一圈转动腔,转动腔内转动连接有环形柱,环形柱的上端伸到搅拌桶的上端并朝着弧形面的方向向外形成卷边,该卷边与弧形面固定连接;搅拌桶的内壁上设有一圈与转动腔连通的滑道,滑道内滑动连接有固定杆,固定杆的一端与环形柱的下端固定连接,固定杆的另一端固定连接有用于刮擦搅拌桶内壁的刮擦条;转动部上设有用于向敞口内通水的进水部。A concrete mixing equipment, comprising a forward and reverse motor, a support frame, a mixing bucket with an upper end opening, and a stirring shaft driven by the forward and reverse motor; the mixing bucket is fixedly connected to the support frame; the forward and reverse motor is located at the bottom of the mixing bucket; The mixing barrel is provided with a discharge part for discharging; it also includes an annular rotating part, which is rotatably connected to the upper end of the mixing barrel, and the rotating part is provided with an opening connected with the mixing barrel, and the diameter of the opening is larger than that of the stirring barrel. The barrel diameter of the barrel; the inner wall of the upper part of the opening is provided with a circle of retaining ring and a circle of helical teeth, and the helical teeth are located above the retaining ring; the inner wall of the lower part of the opening is an arc surface, and the position of the arc surface is lower than that of the mixing barrel The mouth of the barrel; the stirring shaft is provided with a support rod, and the end of the support rod is provided with a friction part, and the upper part of the friction part is hinged with a pawl and a limit block for limiting the pawl; the limit block is located on the pawl One side of the side; the pawl is in contact with the helical teeth, and the pawl can drive the rotating part to rotate; the lower part of the friction part is an arc-shaped strip that matches the arc-shaped surface; There is a circular column connected by rotation, the upper end of the annular column extends to the upper end of the mixing bucket and forms a curling outward toward the arc surface, and the curling is fixedly connected with the arc surface; the inner wall of the mixing bucket is provided with a circle and a rotating There is a slideway connected to the cavity, and a fixed rod is slidably connected in the slideway. One end of the fixed rod is fixedly connected with the lower end of the ring column, and the other end of the fixed rod is fixedly connected with a scraping strip for scraping the inner wall of the mixing tank; In the water inlet part that passes water into the opening.
本方案产生的有益效果是:The beneficial effects of this program are:
1、本方案在进水的时候是现通过进水部进入到敞口内,由于敞口下部的内壁为弧形面,且弧形面的位置低于搅拌桶的桶口,所以水会先将敞口的下部灌满,然后从敞口慢慢溢出,并沿着搅拌桶的桶壁流入到搅拌桶内;进而实现了水从四周均匀的向搅拌桶内添加,再从搅拌桶内壁处的水泥和骨料慢慢浸入到中间部分;再加上搅拌轴在对搅拌桶内的水泥和骨料进行搅拌,进而逐渐形成了混凝土。1. In this scheme, water enters the opening through the water inlet. Since the inner wall of the lower part of the opening is a curved surface, and the position of the curved surface is lower than the mouth of the mixing bucket, the water will first The lower part of the opening is filled, and then slowly overflows from the opening, and flows into the mixing bucket along the wall of the mixing bucket; thus realizing the uniform addition of water to the mixing bucket from all around, and then from the inner wall of the mixing bucket Cement and aggregates are slowly immersed into the middle part; coupled with the stirring shaft, the cement and aggregates in the mixing bucket are being stirred, and then the concrete is gradually formed.
2、本方案采用正反转电机带动搅拌轴;有以下两个运动过程:2. This scheme uses a forward and reverse motor to drive the stirring shaft; there are the following two movement processes:
正反转电机转动的时候,搅拌轴带动支撑杆转动,此时棘爪会与斜齿接触,且在斜齿的拨动下转动;若搅拌过程中,水泥或者骨料从搅拌桶的桶口溢出,水泥或者骨料会掉入到敞口下部的弧形面上;由于搅拌轴会带动支撑杆旋转,因此支撑杆端部的摩擦部也会旋转,由于摩擦部的下部为与弧形面配合的弧形条,因此弧形条在转动的过程中会推动弧形面上的水泥或骨料,使得水泥或骨料回到搅拌桶内。另外,由于搅拌过程中还会有水进入到搅拌桶内,因此溢出到敞口下部的弧形面上的部分水泥或骨料也会随着水流再次回到搅拌桶内;综上,本方案能够防止混凝土在搅拌的过程中溢出而掉落到地面。When the forward and reverse motor is rotating, the stirring shaft drives the support rod to rotate. At this time, the pawl will contact with the helical teeth and rotate under the action of the helical teeth; When overflowing, cement or aggregate will fall into the arc surface of the lower part of the opening; since the stirring shaft will drive the support rod to rotate, the friction part at the end of the support rod will also rotate, because the lower part of the friction part is in contact with the arc surface The matching arc bar, so the arc bar will push the cement or aggregate on the arc surface during the rotation process, so that the cement or aggregate will return to the mixing bucket. In addition, since water will enter the mixing tank during the mixing process, part of the cement or aggregate overflowing to the curved surface of the lower part of the opening will return to the mixing tank with the water flow; in summary, this scheme It can prevent the concrete from overflowing and falling to the ground during the mixing process.
混凝土搅拌完成后,正反转电机朝着与之前转动相反的方向转动,搅拌轴带动棘爪转动,此时棘爪会被限位块限位,棘爪不会再自由的转动,而且棘爪的端部会抵住斜齿进而带动转动部旋转;转动部旋转的时候,会带动与弧形面固定连接的环形柱转动,环形部带动固定杆转动,固定杆带动刮擦条对搅拌桶的内壁进行刮擦;进而实现不仅搅拌轴在对混凝土进行搅拌,而且刮擦条还在对搅拌桶的内壁进行刮擦,也实现了对混凝土的搅拌;若此时需要取料,打开出料部,混凝土逐渐从出料部排出,刮擦条的设置能够防止混凝土残留在搅拌桶的内壁上。After the concrete mixing is completed, the forward and reverse motor rotates in the opposite direction to the previous rotation, and the stirring shaft drives the pawl to rotate. At this time, the pawl will be limited by the limit block, and the pawl will no longer rotate freely. The end of the shaft will resist the helical teeth and then drive the rotating part to rotate; when the rotating part rotates, it will drive the ring column fixedly connected with the arc surface to rotate, the ring part will drive the fixed rod to rotate, and the fixed rod will drive the scraping bar to the inner wall of the mixing bucket Scratching; furthermore, not only the stirring shaft is stirring the concrete, but also the scraping bar is scraping the inner wall of the mixing bucket, which also realizes the mixing of the concrete; if it is necessary to take the material at this time, open the discharge part, The concrete is gradually discharged from the discharge part, and the setting of the scraping strip can prevent the concrete from remaining on the inner wall of the mixing bucket.
3、挡环的设置主要是为起到遮挡水泥、骨料或水的作用,防止搅拌桶内的水泥、骨料或水与斜齿接触。3. The setting of the retaining ring is mainly to block the cement, aggregate or water, and prevent the cement, aggregate or water in the mixing tank from contacting the helical teeth.
优选方案一:作为对基础方案的进一步优化,进水部为进水管,且进水管与敞口的下部连通。Preferred option 1: As a further optimization of the basic solution, the water inlet part is a water inlet pipe, and the water inlet pipe communicates with the lower part of the opening.
非常简单的实现了向搅拌桶内加水;具体使用的时候,直接将与水龙头连接的水管连接到进水管上即可。It is very simple to add water to the mixing tank; when in use, just connect the water pipe connected to the faucet to the water inlet pipe directly.
优选方案二:作为对优选方案一的进一步优化,搅拌轴包括主轴和搅拌支杆,搅拌支杆固定连接在主轴上。The preferred option 2: As a further optimization of the preferred option 1, the stirring shaft includes a main shaft and a stirring support rod, and the stirring support rod is fixedly connected to the main shaft.
非常简单的实现了对搅拌桶内的水泥和骨料的搅拌。It is very simple to realize the mixing of cement and aggregate in the mixing tank.
优选方案三:作为对优选方案二的进一步优化,搅拌支杆为波浪形。进一步便于对水泥和骨料的搅拌,进而形成混凝土。The third preferred option: As a further optimization of the second preferred option, the stirring rod is wavy. It further facilitates the mixing of cement and aggregate to form concrete.
优选方案四:作为对优选方案三的进一步优化,环形柱上设有用于向滑道内通水的进水通道。Optimum option 4: As a further optimization of preferred option 3, the ring column is provided with a water inlet channel for passing water into the slideway.
使得水能够通过进水通道进入到滑道内,然后再进入到搅拌桶内;不仅便于向搅拌桶的中部加水;而且在后期清洗搅拌桶的时候也能够对滑道进行清洗。Water can enter the slideway through the water inlet channel, and then enter the mixing bucket; not only is it convenient to add water to the middle of the mixing bucket; but also the slideway can be cleaned when the mixing bucket is cleaned later.
优选方案五:作为对优选方案四的进一步优化,出料部为出料管,且出料管位于搅拌桶的底部。非常简单的实现了对搅拌桶内混凝土的出料。Preferred option 5: As a further optimization of preferred option 4, the discharge part is a discharge pipe, and the discharge pipe is located at the bottom of the mixing tank. It is very simple to realize the discharge of concrete in the mixing tank.
优选方案六:作为对优选方案五的进一步优化,正反转电机上连接有用于对正反转电机进行调速的变频器。Optimum Scheme 6: As a further optimization of Optimal Scheme 5, a frequency converter for speed regulation of the forward and reverse motor is connected to the forward and reverse motor.
现有技术中,由于混凝土搅拌的时候速度较快,而混凝土搅拌完成后,如果一直还是用原速度搅拌,容易使得混凝土搅拌过度,影响混凝土的质量;但是不搅拌又会造成混凝土出现凝固的情况。In the prior art, the speed of concrete mixing is relatively fast, and after the concrete mixing is completed, if the original speed is still used for mixing, it is easy to cause the concrete to be over-mixed and affect the quality of the concrete; however, if the concrete is not mixed, it will cause the concrete to solidify .
本方案采用变频器实现对正反转电机的调速;当混凝土搅拌完成后,正反转电机朝着与原转动相反的方向转动,此时启动变频器,进而使得正反转电机速度下降;能够实现对混凝土的低速搅拌;而且在搅拌的过程中,刮擦条还能够不断的对搅拌桶的内壁进行刮擦,防止混凝土粘在内壁上;此时,可以随时打开出料管进行出料。This scheme uses frequency converters to realize the speed regulation of the forward and reverse motors; when the concrete mixing is completed, the forward and reverse motors rotate in the opposite direction to the original rotation, and the frequency converter is started at this time, thereby reducing the speed of the forward and reverse motors; It can achieve low-speed mixing of concrete; and during the mixing process, the scraping bar can also continuously scrape the inner wall of the mixing bucket to prevent the concrete from sticking to the inner wall; at this time, the discharge pipe can be opened at any time for discharging .
附图说明Description of drawings
图1是本发明一种混凝土搅拌设备的剖视图;Fig. 1 is a sectional view of a kind of concrete mixing equipment of the present invention;
图2是图1中环形柱的局部结构示意图;Fig. 2 is the local structure schematic diagram of annular column in Fig. 1;
图3是图1中摩擦部的结构示意图。Fig. 3 is a schematic structural diagram of the friction part in Fig. 1 .
具体实施方式Detailed ways
下面通过具体实施方式对本发明作进一步详细的说明:The present invention will be described in further detail below by means of specific embodiments:
说明书附图1、图2和图3中的附图标记包括:正反转电机1、搅拌轴11、主轴111、搅拌支杆112、支撑架2、搅拌桶3、出料管31、环形柱32、卷边321、进水通道322、滑道33、固定杆331、刮擦条332、转动部4、敞口41、弧形面411、挡环42、斜齿43、进水管44、支撑杆5、摩擦部51、棘爪511、限位块512、弧形条513、变频器6。The reference numerals in the accompanying drawings 1, 2 and 3 of the description include: forward and reverse motor 1, stirring shaft 11, main shaft 111, stirring rod 112, support frame 2, mixing barrel 3, discharge pipe 31, ring column 32. Curling 321, water inlet channel 322, slideway 33, fixed rod 331, scraping strip 332, rotating part 4, opening 41, arc surface 411, retaining ring 42, helical teeth 43, water inlet pipe 44, support Rod 5 , friction part 51 , pawl 511 , limit block 512 , arc bar 513 , frequency converter 6 .
如图1、图2和图3所示,为达到上述目的,本发明的基础方案如下:As shown in Fig. 1, Fig. 2 and Fig. 3, in order to achieve the above object, the basic scheme of the present invention is as follows:
一种混凝土搅拌设备,包括正反转电机1、支撑架2、环形的转动部4、由正反转电机1带动的搅拌轴11和上端开口的搅拌桶3;搅拌桶3固定连接在支撑架2上;正反转电机1位于搅拌桶3的底部,且正反转电机1上连接有用于对正反转电机1进行调速的变频器6。搅拌桶3上设有用于出料的出料部;出料部为出料管31,且出料管31位于搅拌桶3的底部。A concrete mixing equipment, comprising a forward and reverse motor 1, a support frame 2, an annular rotating part 4, a stirring shaft 11 driven by the forward and reverse motor 1, and a mixing bucket 3 with an upper end opening; the mixing bucket 3 is fixedly connected to the support frame 2; the forward and reverse motor 1 is located at the bottom of the mixing bucket 3, and the forward and reverse motor 1 is connected with a frequency converter 6 for speed regulation of the forward and reverse motor 1. The mixing tank 3 is provided with a discharge part for discharging; the discharge part is a discharge pipe 31 , and the discharge pipe 31 is located at the bottom of the mixing tank 3 .
转动部4上设有与搅拌桶3连通的敞口41,该敞口41使得转动部4形成一个环状。敞口41的中心和搅拌桶3的中心位于同一竖向轴线上。敞口41的直径大于搅拌桶3的桶径,使得转动部4罩在搅拌桶3上端,且转动部4能够自由的转动。转动部4的下端向内延伸,使得敞口41下部的内壁形成弧形面411。为了实现转动部4能够自由转动,转动部4的下端设有环形凸起,搅拌桶3的外壁上设有一圈环形槽,环形凸起与环形槽的侧壁滑动连接。The rotating part 4 is provided with an opening 41 communicating with the mixing bucket 3, and the opening 41 makes the rotating part 4 form a ring shape. The center of the opening 41 and the center of the mixing bucket 3 are located on the same vertical axis. The diameter of the opening 41 is larger than the diameter of the mixing bucket 3, so that the rotating part 4 covers the upper end of the mixing bucket 3, and the rotating part 4 can rotate freely. The lower end of the rotating part 4 extends inward, so that the inner wall of the lower part of the opening 41 forms an arc-shaped surface 411 . In order to realize that the rotating part 4 can rotate freely, the lower end of the rotating part 4 is provided with an annular protrusion, and the outer wall of the mixing bucket 3 is provided with a circle of annular groove, and the annular protrusion is slidably connected with the side wall of the annular groove.
敞口41上部的内壁上设有一圈挡环42和一圈斜齿43,斜齿43为朝右倾斜的斜板构成。该圈斜齿43位于挡环42的上方,且弧形面411的位置低于搅拌桶3的桶口;搅拌轴11上设有支撑杆5,支撑杆5的端部设有摩擦部51,如图3所示,摩擦部51的上部铰接有棘爪511和用于对棘爪511进行限位的限位块512;限位块512位于棘爪511的左侧;棘爪511与斜齿43接触,且棘爪511可带动转动部4旋转;摩擦部51的下部为与弧形面411配合的弧形条513;搅拌桶3的桶壁内设有一圈转动腔,转动腔内转动连接有环形柱32,环形柱32的上端伸到搅拌桶3的上端并朝着弧形面411的方向向外形成卷边321,该卷边321与弧形面411固定连接;搅拌桶3的内壁上设有一圈与转动腔连通的滑道33,滑道33内滑动连接有固定杆331,固定杆331的一端与环形柱32的下端固定连接,固定杆331的另一端固定连接有用于刮擦搅拌桶3内壁的刮擦条332;转动部4上设有用于向敞口41内通水的进水部。进水部为进水管44,且进水管44与敞口41的下部连通。The inner wall of the top of the opening 41 is provided with a circle of retaining ring 42 and a circle of helical teeth 43, and the helical teeth 43 are made of inclined plates inclined to the right. The circle of helical teeth 43 is located above the retaining ring 42, and the position of the arc-shaped surface 411 is lower than the mouth of the mixing bucket 3; the stirring shaft 11 is provided with a support rod 5, and the end of the support rod 5 is provided with a friction part 51, As shown in Figure 3, the upper part of the friction part 51 is hinged with a ratchet 511 and a limiting block 512 for limiting the ratchet 511; the limiting block 512 is located on the left side of the ratchet 511; 43 contacts, and the pawl 511 can drive the rotating part 4 to rotate; the lower part of the friction part 51 is an arc-shaped bar 513 that matches the arc-shaped surface 411; Annular column 32 is arranged, and the upper end of annular column 32 stretches to the upper end of mixing bucket 3 and outwardly forms crimp 321 toward the direction of arcuate surface 411, and this crimping 321 is fixedly connected with arcuate surface 411; There is a slideway 33 connected with the rotating cavity on the top, a fixed rod 331 is slidably connected in the slideway 33, one end of the fixed rod 331 is fixedly connected with the lower end of the ring column 32, and the other end of the fixed rod 331 is fixedly connected with a The scraping bar 332 on the inner wall of the mixing bucket 3; the water inlet part for passing water into the opening 41 is provided on the rotating part 4. The water inlet part is a water inlet pipe 44 , and the water inlet pipe 44 communicates with the lower part of the opening 41 .
搅拌轴11包括主轴111和搅拌支杆112,搅拌支杆112固定连接在主轴111上。搅拌支杆112为波浪形。进一步便于对水泥和骨料的搅拌,进而形成混凝土。环形柱32上设有用于向滑道33内通水的进水通道322。The stirring shaft 11 includes a main shaft 111 and a stirring support rod 112 , and the stirring support rod 112 is fixedly connected to the main shaft 111 . The stirring rod 112 is wave-shaped. It further facilitates the mixing of cement and aggregate to form concrete. The ring column 32 is provided with a water inlet channel 322 for passing water into the slideway 33 .
使用时,将水龙头和进水管44之间通过一根连通管连通,然后打开进水管44;由于敞口41下部的内壁为弧形面411,且弧形面411的位置低于搅拌桶3的桶口,所以水会先将敞口41的下部灌满,然后从敞口41慢慢溢出,并沿着搅拌桶3的桶壁流入到搅拌桶3内;进而实现了水从四周均匀的向搅拌桶3内添加,再从搅拌桶3内壁处的水泥和骨料慢慢浸入到中间部分。同时启动正反转电机1,使用时,有顺时针和逆时针旋转两个过程:During use, connect the water tap and the water inlet pipe 44 through a connecting pipe, then open the water inlet pipe 44; because the inner wall of the bottom of the opening 41 is an arc surface 411, and the position of the arc surface 411 is lower than that of the mixing bucket 3 bucket mouth, so the water will first fill the lower part of the opening 41, then slowly overflow from the opening 41, and flow into the mixing bucket 3 along the wall of the mixing bucket 3; Add in the mixing tank 3, then slowly immerse the cement and aggregate at the inner wall of the mixing tank 3 into the middle part. Simultaneously start the forward and reverse motor 1. When in use, there are two processes of clockwise and counterclockwise rotation:
顺时针旋转:clockwise rotation:
正反转电机1带动搅拌轴11顺时针旋转,搅拌轴11对搅拌桶3内的水泥和骨料进行搅拌。同时,搅拌轴11带动支撑杆5转动,此时棘爪511会与斜齿43接触,且在斜齿43的拨动下向左摆动;若搅拌过程中,水泥或者骨料从搅拌桶3的桶口溢出,水泥或者骨料会掉入到敞口41下部的弧形面411上;由于搅拌轴11会带动支撑杆5旋转,因此支撑杆5端部的摩擦部51也会旋转,由于摩擦部51的下部为与弧形面411配合的弧形条513,因此弧形条513在转动的过程中会推动弧形面411上的水泥或骨料,使得水泥或骨料回到搅拌桶3内。另外,由于搅拌过程中还会有水进入到搅拌桶3内,因此溢出到敞口41下部的弧形面411上的部分水泥或骨料也会随着水流再次回到搅拌桶3内。当搅拌桶内的进水量达到要求后,立即关闭进水管,并将连通管从进水管上取下。The forward and reverse motor 1 drives the stirring shaft 11 to rotate clockwise, and the stirring shaft 11 stirs the cement and aggregate in the mixing tank 3 . Simultaneously, the stirring shaft 11 drives the support rod 5 to rotate, and at this moment, the ratchet 511 will contact the helical teeth 43, and swing to the left under the stirring of the helical teeth 43; When the mouth of the barrel overflows, cement or aggregate will fall into the arc-shaped surface 411 of the bottom of the opening 41; since the stirring shaft 11 will drive the support rod 5 to rotate, so the friction part 51 at the end of the support rod 5 will also rotate. The lower part of the part 51 is an arc-shaped bar 513 matched with the arc-shaped surface 411, so the arc-shaped bar 513 will push the cement or aggregate on the arc-shaped surface 411 during the rotation, so that the cement or aggregate will return to the mixing tank 3 Inside. In addition, since water will enter the mixing bucket 3 during the mixing process, part of the cement or aggregate that overflows onto the arc-shaped surface 411 at the bottom of the opening 41 will also return to the mixing bucket 3 with the water flow. When the amount of water in the mixing tank reaches the requirement, immediately close the water inlet pipe and remove the connecting pipe from the water inlet pipe.
逆时针旋转:Anticlockwise rotation:
混凝土搅拌完成后,正反转电机1逆时针转动,同时打开变频器6,变频器6使得正反转电机1减速。搅拌轴11带动棘爪511转动,此时棘爪511会被限位块512限位,棘爪511不会再自由的转动,而且棘爪511的端部会抵住斜齿43进而带动转动部4旋转;转动部4旋转的时候,会带动与弧形面411固定连接的环形柱32转动,环形部带动固定杆331转动,固定杆331带动刮擦条332对搅拌桶3的内壁进行刮擦;进而实现不仅搅拌轴11在对混凝土进行搅拌,而且刮擦条332还在对搅拌桶3的内壁进行刮擦,也实现了对混凝土的搅拌;若此时需要取料,打开出料管31,混凝土逐渐从出料管31排出,刮擦条332的设置能够防止混凝土残留在搅拌桶3的内壁上。本方案在逆时针旋转的过程中,降低了正反转电机1的转速,虽然转速降低,但是刮擦条332还能够不断的对搅拌桶3的内壁进行刮擦,防止混凝土粘在内壁上;此时,可以随时打开出料管31进行出料。After the concrete mixing is completed, the forward and reverse motor 1 rotates counterclockwise, and at the same time, the frequency converter 6 is turned on, and the frequency converter 6 makes the forward and reverse motor 1 decelerate. The stirring shaft 11 drives the ratchet 511 to rotate. At this time, the ratchet 511 will be limited by the limit block 512, and the ratchet 511 will no longer be free to rotate, and the end of the ratchet 511 will be against the helical tooth 43 to drive the rotating part 4 Rotate; when the rotating part 4 rotates, it will drive the ring column 32 fixedly connected with the arc surface 411 to rotate, the ring part drives the fixed rod 331 to rotate, and the fixed rod 331 drives the scraping bar 332 to scrape the inner wall of the mixing tank 3; And then realize that not only the stirring shaft 11 is stirring the concrete, but also the scraping bar 332 is still scraping the inner wall of the mixing bucket 3, which also realizes the stirring of the concrete; if it is necessary to take material at this time, open the discharge pipe 31, The concrete is gradually discharged from the discharge pipe 31 , and the setting of the scraping bar 332 can prevent the concrete from remaining on the inner wall of the mixing tank 3 . In the process of counterclockwise rotation, this solution reduces the speed of the forward and reverse motor 1. Although the speed is reduced, the scraping bar 332 can continuously scrape the inner wall of the mixing tank 3 to prevent concrete from sticking to the inner wall; At this point, the discharge pipe 31 can be opened at any time for discharging.
以上的仅是本发明的实施例,方案中公知的具体结构及特性等常识在此未作过多描述。应当指出,对于本领域的技术人员来说,在不脱离本发明结构的前提下,还可以作出若干变形和改进,这些也应该视为本发明的保护范围,这些都不会影响本发明实施的效果和专利的实用性。本申请要求的保护范围应当以其权利要求的内容为准,说明书中的具体实施方式等记载可以用于解释权利要求的内容。The above are only embodiments of the present invention, and common knowledge such as specific structures and characteristics known in the schemes are not described here too much. It should be pointed out that for those skilled in the art, under the premise of not departing from the structure of the present invention, several modifications and improvements can also be made, and these should also be regarded as the protection scope of the present invention, and these will not affect the implementation of the present invention. Effects and utility of patents. The scope of protection required by this application shall be based on the content of the claims, and the specific implementation methods and other records in the specification may be used to interpret the content of the claims.
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| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: A concrete mixing equipment Granted publication date: 20190723 Pledgee: Guangdong Yunfu Rural Commercial Bank Co.,Ltd. Yun'an Branch Pledgor: Hengtai Concrete Co.,Ltd. in Yun'an District Yunfu City Registration number: Y2024980055711 |