CN108015167A - A kind of size is the steel ball drop stamping mould of more than 25mm - Google Patents
A kind of size is the steel ball drop stamping mould of more than 25mm Download PDFInfo
- Publication number
- CN108015167A CN108015167A CN201711321026.6A CN201711321026A CN108015167A CN 108015167 A CN108015167 A CN 108015167A CN 201711321026 A CN201711321026 A CN 201711321026A CN 108015167 A CN108015167 A CN 108015167A
- Authority
- CN
- China
- Prior art keywords
- steel ball
- base body
- mold base
- arc
- changeover portion
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/10—Die sets; Pillar guides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D45/00—Ejecting or stripping-off devices arranged in machines or tools dealt with in this subclass
- B21D45/02—Ejecting devices
- B21D45/04—Ejecting devices interrelated with motion of tool
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D51/00—Making hollow objects
- B21D51/02—Making hollow objects characterised by the structure of the objects
- B21D51/08—Making hollow objects characterised by the structure of the objects ball-shaped objects
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
A kind of size is the steel ball drop stamping mould of more than 25mm, and the present invention relates to a kind of steel ball drop stamping mould.The problem of the present invention is to solve existing large scale steel ball drop stamping to have " viscous tire " phenomenon, can not ensure the smooth of steel ball pressing process, and raw material high rejection rate and labor intensity are big, production efficiency and low product quality.A kind of size is that the steel ball drop stamping mould of more than 25mm includes steel ball mold base body;The upper end center position of the steel ball mold base body is provided with the spherical tire nest of cone drum, and the center of the steel ball mold base body is provided with centre hole, and the upper end of the centre hole is connected with the spherical tire nest of cone drum;The top of the steel ball mold base body is round platform, and lower part is cylinder.The present invention is used for the steel ball that drop stamping size is more than 25mm.
Description
Technical field
The present invention relates to a kind of steel ball drop stamping mould.
Background technology
Diameter dimension is more than the steel ball of 25mm, feeds intake and uses drop stamping mode, i.e., the good material section of car is put into electric furnace
Heating, after material section is grilled thoroughly, takes out, is placed on compressing process between upper and lower punch die.Whole process needs to be carried out continuously,
Because of technological requirement per the time of stove material section heating, at the appointed time, it is necessary to complete all material section compactings in stove, more than work
The time range of skill requirement, the interior material section of stove, which will overheat, scraps.This requires processing staff by from stove feeding, compacting,
To blank process is removed from loose tool, accomplish without any letup, just can guarantee that will expect that section all complete by compacting at the appointed time in stove.It is whole
In a pressing process, do not require nothing more than operating personnel must skilled operation, and it is compressing after feeding is smooth from loose tool, does not glue
Tire, just can guarantee that and smoothly completes current amount and class's production quantity, avoid producing raw material waste product.
The loose tool that steel ball hot stamping procedure uses, generally spherical ball tire or cone cydariform ball tire, in processing diameter dimension
During more than 25mm steel balls, often occur " viscous tire " phenomenon, so-called " viscous tire " be exactly blank steel ball it is compressing after, blank ball is sticked to
On pressure ball tire, take out the blank ball such as difficulty, the viscous serious need of tire and somewhat cool down, operating personnel can just remove after being beaten with instrument.
There is viscous tire phenomenon, not only influence processing efficiency, increase the labor intensity of operator, can also make the other material heated in stove
Section, because of the heating time more than technological requirement, produces a large amount of waste products.
When processing the steel ball blanks of diameter 40mm or so, the pressure ball tire that is manufactured by the design method of original spherical ball tire,
" viscous tire " phenomenon is more serious, and can not normally be fed intake processing at all.
The content of the invention
The invention aims to solve existing large scale steel ball drop stamping to have " viscous tire " phenomenon, it can not ensure steel ball pressure
Smooth, the problem of raw material high rejection rate and labor intensity are big, production efficiency and low product quality of process processed, and provide a kind of
Size is the steel ball drop stamping mould of more than 25mm.
The steel ball drop stamping mould that a kind of size of the present invention is more than 25mm includes steel ball mold base body;The steel ball mould
The upper end center position of embryo body is provided with the spherical tire nest of cone drum, and the center of the steel ball mold base body is provided with centre hole, institute
The upper end for stating centre hole is connected with the spherical tire nest of cone drum;The top of the steel ball mold base body is round platform, and lower part is cylinder;
The side of the lower part of steel ball mold base body is cut with an inclined-plane, and the gradient on the inclined-plane is 1:7, under the steel ball mold base body
The bottom rounded corner in portion;The spherical tire nest of the cone drum includes the first arc-shaped changeover portion, the second arc-shaped changeover portion and the 3rd circle
Arc-shaped transition section;The tangent line on the first arc-shaped changeover portion vertex and horizontal angle are 75 °, the three-arc shape mistake
The intersection point tangent line and horizontal angle for crossing section lower end and centre hole upper end are 25 °, the first arc-shaped changeover portion and second
Intersection's rounding off of arc-shaped changeover portion, intersection's circle of second arc-shaped changeover portion and three-arc the shape changeover portion
Slip over and cross.
The present invention is used for the steel ball that drop stamping size is more than 25mm.
Beneficial effects of the present invention:
The hot pressing ball tire of the present invention, by multiple processing experiment, has put into normal batch of production, w is complete for " viscous tire " phenomenon
It totally disappeared and remove.Labor intensity and the non-cutting time of operator is alleviated, accelerates drop stamping rate of feeding, production efficiency improves
30%.Meanwhile reduce frock abrasion, extend mould service life, reduce mould and replace the frequency, reduce frock manufacture cost.
Other large scale steel ball hot pressing ball tires also can be according to said method designed, and after promoting the use of, can be greatly improved batch production and be fed intake efficiency.
Brief description of the drawings
Fig. 1 is a kind of top view for the steel ball drop stamping mould that size is more than 25mm;
Fig. 2 is the A-A direction views of Fig. 1;
Fig. 3 is the partial enlarged view at M.
Embodiment
Embodiment one:A kind of size of present embodiment is that the steel ball drop stamping mould of more than 25mm includes steel ball
Mold base body 1;The upper end center position of the steel ball mold base body 1 is provided with the spherical tire nest 2 of cone drum, the steel ball mold base body 1
Center be provided with centre hole 3, the upper end of the centre hole 3 and the spherical tire nest 2 of cone drum are connected;The steel ball mold base body
1 top is round platform, and lower part is cylinder;The side of the lower part of steel ball mold base body 1 is cut with an inclined-plane 4, the inclined-plane 4
Gradient is 1:7, the bottom rounded corner of the lower part of the steel ball mold base body 1;It is arc-shaped that the spherical tire nest 2 of the cone drum includes first
Changeover portion 5, the second arc-shaped changeover portion 6 and three-arc shape changeover portion 7;The tangent line on first arc-shaped 5 vertex of changeover portion
It is 75 ° with horizontal angle, the intersection point tangent line and horizontal line of 7 lower end of three-arc shape changeover portion and 3 upper end of centre hole
Angle be 25 °, intersection's rounding off of the first arc-shaped 5 and second arc-shaped changeover portion 6 of changeover portion, described second
Intersection's rounding off of arc-shaped changeover portion 6 and three-arc shape changeover portion 7.
Due to ball size it is larger when, pressure also accordingly increases, and tire oral area divides stress larger, material deformation after it is very tight
It is close, cause to move back ball difficulty.The tangent line on the first arc-shaped 5 vertex of changeover portion described in present embodiment and horizontal angle are 75 °,
Make metal streamline deformation slow, reduce tire mouth stress degree.7 lower end of three-arc shape changeover portion and 3 upper end of centre hole
Intersection point tangent line is 25 ° with horizontal angle and is easy to move back ball.
Embodiment two:The present embodiment is different from the first embodiment in that:The steel ball mold base body 1
The upper end on the inclined-plane 4 of lower part side and the distance of the top bottom surface of steel ball mold base body 1 are 20mm, the steel ball mold base body 1
The height of lower part be 70mm.Other are identical with embodiment one.
Embodiment three:The present embodiment is different from the first and the second embodiment in that:The spherical tire of the cone drum
The height of nest 2 is 25.78mm, and the height of the first arc-shaped changeover portion 5 is 6.17mm, the second arc-shaped changeover portion 6
The arc radius in section is 24.6mm.Other are the same as one or two specific embodiments.
Embodiment four:Unlike one of present embodiment and embodiment one to three:The centre hole 3
A diameter of 5mm.Other are identical with one of embodiment one to three.
Embodiment five:Unlike one of present embodiment and embodiment one to four:The steel ball mould
The upper bottom surface radius on 1 top of embryo body is 47mm, and bottom radius surface is 55mm, a height of 8mm.Other with embodiment one to
One of four is identical.
Embodiment six:Unlike one of present embodiment and embodiment one to four:The cone drum ball
Shape tire nest 2 and steel ball mold base body 1 are coaxial.Other are identical with one of embodiment one to four.
Embodiment:A kind of size is that the steel ball drop stamping mould of more than 25mm includes steel ball mold base body 1;The steel ball
The upper end center position of mold base body 1 is provided with the spherical tire nest 2 of cone drum, and the center of the steel ball mold base body 1 is provided with thimble
Hole 3, the upper end of the centre hole 3 are connected with the spherical tire nest 2 of cone drum;The top of the steel ball mold base body 1 is round platform, lower part
For cylinder;The side of the lower part of steel ball mold base body 1 is cut with an inclined-plane 4, and the gradient on the inclined-plane 4 is 1:7, the steel ball
The bottom rounded corner of the lower part of mold base body 1;It is arc-shaped that the spherical tire nest 2 of the cone drum includes the first arc-shaped changeover portion 5, second
Changeover portion 6 and three-arc shape changeover portion 7;The tangent line on first arc-shaped 5 vertex of changeover portion is with horizontal angle
75 °, 7 lower end of three-arc shape changeover portion is 25 ° with the intersection point tangent line of 3 upper end of centre hole and horizontal angle, described
The intersection point rounding off of first arc-shaped 5 and second arc-shaped changeover portion 6 of changeover portion, the second arc-shaped changeover portion 6 and
The intersection point rounding off of three-arc shape changeover portion 7.
Due to ball size it is larger when, pressure also accordingly increases, and tire oral area divides stress larger, material deformation after it is very tight
It is close, cause to move back ball difficulty.The tangent line on the first arc-shaped 5 vertex of changeover portion described in the present embodiment and horizontal angle are 75 °, are made
Metal streamline deformation is slow, reduces tire mouth stress degree.The friendship of 7 lower end of three-arc shape changeover portion and 3 upper end of centre hole
Point tangent line is 25 ° with horizontal angle and is easy to move back ball.
Claims (6)
1. a kind of size is the steel ball drop stamping mould of more than 25mm, it is characterised in that the steel ball hot that size is more than 25mm rushes
Pressure includes steel ball mold base body (1) with mould;The upper end center position of the steel ball mold base body (1) is provided with the spherical tire nest of cone drum
(2), the center of the steel ball mold base body (1) is provided with centre hole (3), and the upper end of the centre hole (3) and cone drum are spherical
Tire nest (2) is connected;The top of the steel ball mold base body (1) is round platform, and lower part is cylinder;Steel ball mold base body (1)
The side of lower part is cut with an inclined-plane (4), and the gradient of the inclined-plane (4) is 1:7, the lower part of the steel ball mold base body (1)
Bottom rounded corner;The spherical tire nest (2) of the cone drum includes the first arc-shaped changeover portion (5), the second arc-shaped changeover portion (6) and the
Three-arc shape changeover portion (7);The tangent line on first arc-shaped changeover portion (5) vertex and horizontal angle are 75 °, described the
Three-arc shape changeover portion (7) lower end is 25 ° with the intersection point tangent line of centre hole (3) upper end and horizontal angle, first circle
Intersection's rounding off of arc-shaped transition section (5) and the second arc-shaped changeover portion (6), the second arc-shaped changeover portion (6) and
Intersection's rounding off of three-arc shape changeover portion (7).
2. a kind of size according to claim 1 is the steel ball drop stamping mould of more than 25mm, it is characterised in that described
The distance of the upper end and the top bottom surface of steel ball mold base body (1) on the inclined-plane (4) of the lower part side of steel ball mold base body (1) is
20mm, the height of the lower part of the steel ball mold base body (1) is 70mm.
3. a kind of size according to claim 1 is the steel ball drop stamping mould of more than 25mm, it is characterised in that described
The height of the spherical tire nest (2) of cone drum is 25.78mm, and the height of the first arc-shaped changeover portion (5) is 6.17mm, described second
The arc radius in arc-shaped changeover portion (6) section is 24.6mm.
4. a kind of size according to claim 1 is the steel ball drop stamping mould of more than 25mm, it is characterised in that described
A diameter of 5mm of centre hole (3).
5. a kind of size according to claim 1 is the steel ball drop stamping mould of more than 25mm, it is characterised in that described
The upper bottom surface radius on steel ball mold base body (1) top is 47mm, and bottom radius surface is 55mm, a height of 8mm.
6. a kind of size according to claim 1 is the steel ball drop stamping mould of more than 25mm, it is characterised in that described
The spherical tire nest (2) of cone drum and steel ball mold base body (1) are coaxial.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201711321026.6A CN108015167A (en) | 2017-12-12 | 2017-12-12 | A kind of size is the steel ball drop stamping mould of more than 25mm |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201711321026.6A CN108015167A (en) | 2017-12-12 | 2017-12-12 | A kind of size is the steel ball drop stamping mould of more than 25mm |
Publications (1)
Publication Number | Publication Date |
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CN108015167A true CN108015167A (en) | 2018-05-11 |
Family
ID=62073200
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201711321026.6A Pending CN108015167A (en) | 2017-12-12 | 2017-12-12 | A kind of size is the steel ball drop stamping mould of more than 25mm |
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Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS57124541A (en) * | 1981-01-23 | 1982-08-03 | Kobe Steel Ltd | Production of hollow body by warm forging |
CN2154139Y (en) * | 1992-09-28 | 1994-01-26 | 郭卫彬 | Multi-combination cold-heading mould for bearing roller |
CN200977542Y (en) * | 2006-11-16 | 2007-11-21 | 洛阳Lyc轴承有限公司 | Combination type steel ball mold |
CN201198021Y (en) * | 2007-12-29 | 2009-02-25 | 江苏力星钢球有限公司 | 90 to 120 DEG conical mould |
CN105014308A (en) * | 2014-04-30 | 2015-11-04 | 青岛飞燕临港精密钢球制造有限公司 | Manufacturing method of miniature steel balls |
CN205362520U (en) * | 2015-11-06 | 2016-07-06 | 洛阳卫创轴承模具有限公司 | Steel ball multistation forming die for bearing |
-
2017
- 2017-12-12 CN CN201711321026.6A patent/CN108015167A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS57124541A (en) * | 1981-01-23 | 1982-08-03 | Kobe Steel Ltd | Production of hollow body by warm forging |
CN2154139Y (en) * | 1992-09-28 | 1994-01-26 | 郭卫彬 | Multi-combination cold-heading mould for bearing roller |
CN200977542Y (en) * | 2006-11-16 | 2007-11-21 | 洛阳Lyc轴承有限公司 | Combination type steel ball mold |
CN201198021Y (en) * | 2007-12-29 | 2009-02-25 | 江苏力星钢球有限公司 | 90 to 120 DEG conical mould |
CN105014308A (en) * | 2014-04-30 | 2015-11-04 | 青岛飞燕临港精密钢球制造有限公司 | Manufacturing method of miniature steel balls |
CN205362520U (en) * | 2015-11-06 | 2016-07-06 | 洛阳卫创轴承模具有限公司 | Steel ball multistation forming die for bearing |
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Application publication date: 20180511 |
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