CN203992176U - A kind of precision tapered roller quantitative discharging device - Google Patents
A kind of precision tapered roller quantitative discharging device Download PDFInfo
- Publication number
- CN203992176U CN203992176U CN201420354722.2U CN201420354722U CN203992176U CN 203992176 U CN203992176 U CN 203992176U CN 201420354722 U CN201420354722 U CN 201420354722U CN 203992176 U CN203992176 U CN 203992176U
- Authority
- CN
- China
- Prior art keywords
- cutter hub
- knife cutter
- movable knife
- wire rod
- dead
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000007599 discharging Methods 0.000 title claims abstract description 11
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 32
- 229910052742 iron Inorganic materials 0.000 claims abstract description 16
- 230000007246 mechanism Effects 0.000 claims abstract description 11
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 5
- 239000010959 steel Substances 0.000 claims abstract description 5
- 239000000463 material Substances 0.000 abstract description 11
- 238000010008 shearing Methods 0.000 abstract description 7
- 238000000034 method Methods 0.000 abstract description 4
- 230000007812 deficiency Effects 0.000 abstract description 2
- 238000012797 qualification Methods 0.000 abstract description 2
- 238000000137 annealing Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 238000005242 forging Methods 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 208000037656 Respiratory Sounds Diseases 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 235000015895 biscuits Nutrition 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 239000006247 magnetic powder Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000012858 packaging process Methods 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000005496 tempering Methods 0.000 description 1
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- Forging (AREA)
Abstract
The utility model relates to a kind of precision tapered roller quantitative discharging device, comprise feed mechanism, dead knife cutter hub, movable knife cutter hub and buting iron, adopt bearing steel disk wire rod, be sent to dead knife cutter hub by feed mechanism, between movable knife cutter hub and buting iron, sheared by movable knife cutter hub, it is characterized in that: described dead knife cutter hub, movable knife cutter hub, and buting iron sets gradually along the direction of propulsion of wire rod, described movable knife cutter hub is made up of shell A and mold core A, described dead knife cutter hub is made up of shell B and mold core B, the mold core A of the mold core B of this dead knife cutter hub and described movable knife cutter hub and described wire rod are suitable, described movable knife cutter hub is coaxially arranged on described dead knife cutter hub top, the upper surface of the lower surface of this movable knife cutter hub and dead knife cutter hub leaves gap on the moving direction of wire rod.The utility model has the advantage of: adopt this device, can quantitatively shear required shearing wire rod, and on the blank end face of shearing, there is the unnecessary material of a fritter, make up the deficiency of cylindrical material with this material, can prevent that movable knife from producing material end face burn in transport process with material friction, improved the qualification rate of product simultaneously.
Description
Technical field
The utility model relates to a kind of precision tapered roller quantitative discharging device, is a kind of precision tapered roller quantitative discharging device that can improve product percent of pass specifically.
Background technology
Bearing roller is the important component part of bearing, has taper roller, spherical roller, cylindrical roller etc., and it is widely used in all kinds of machinery, has especially application more widely in automotive axle, wheel hub.
As shown in Figure 1, it is conical that taper roller is, and the two ends up and down of its circular cone are respectively large end 1 and small end 2, on large end end face, is also provided with pit 3.
At present, the manufacturing process flow of taper roller is: four station high speed cold-heading moldings, hot acid is washed, stress relief annealing, front cleaning, Quenching Treatment, cold treatment, tempering for the first time, grind, magnetic powder inspection, superfinishing, clean, outward appearance, product inspection, size separation, sampling observation surface quality, oiling and counting packaging process, wherein four station Balance mechanisms, it is made up of four extrusion process and a shearing blanking operation, what raw material adopted is through drawing, annealing, surface-treated bearing steel disk biscuit, disk material is suspended on uncoiler, after twice alignment of straightener vertical-horizontal, by drawing-inroller, material is passed through to feed conduit successively, dead knife, after movable knife, arrive clipped position, the blank of cutting is delivered to lower four extrusion positions successively through manipulator, finally product is sent on conveyer belt outside arrival machine.
For shearing blanking operation, what adopt at present is that dead knife and movable knife are used in conjunction with, fixing due to the gap between wire rod and dead knife, movable knife and wire rod, if the method that adopts conventional little gap to shear, upper and lower two end faces of blank that obtain can be crushed, be ellipticity, two ends cylindrical has and subsides, and after the first station shaping, at both ends of the surface cylindrical, place still has significantly and subsides, to affect the quality of forging, and upsetting pressure mould is had to damage simultaneously.
Utility model content
The technical problems to be solved in the utility model is to provide a kind of precision tapered roller quantitative discharging device that can improve product percent of pass and strengthen upsetting pressure die life.
For solving the problems of the technologies described above, the technical solution of the utility model is: a kind of precision tapered roller quantitative discharging device, comprise feed mechanism, dead knife cutter hub, movable knife cutter hub and buting iron, adopt bearing steel disk wire rod, be sent to dead knife cutter hub by feed mechanism, between movable knife cutter hub and buting iron, sheared by movable knife cutter hub, its innovative point is: described dead knife cutter hub, movable knife cutter hub, and buting iron sets gradually along the direction of propulsion of wire rod, described movable knife cutter hub is made up of shell A and mold core A, described dead knife cutter hub is made up of shell B and mold core B, the mold core A of the mold core B of this dead knife cutter hub and described movable knife cutter hub and described wire rod are suitable, described movable knife cutter hub is coaxially arranged on described dead knife cutter hub top, the upper surface of the lower surface of this movable knife cutter hub and dead knife cutter hub leaves gap on the moving direction of wire rod.
Further, the upper surface of the lower surface of movable knife cutter hub and dead knife cutter hub is on the moving direction of wire rod, and this gap is 0.15mm-0.25mm.
The utility model has the advantage of: be 1. sent between dead knife cutter hub, movable knife cutter hub and buting iron by feed mechanism, sheared by movable knife cutter hub, by regulating buting iron, realize quantitative shearing Len req wire rod; 2. described in, movable knife cutter hub is coaxially arranged on described dead knife cutter hub top, the upper surface of the lower surface of this movable knife cutter hub and dead knife cutter hub leaves gap on the moving direction of wire rod, on the blank end face that makes to shear, there is the unnecessary material of a fritter, make up the deficiency of cylindrical material with this material, can prevent that movable knife from producing material end face burn in transport process with wire rod friction simultaneously; 3. the upper surface of the lower surface of movable knife cutter hub and dead knife cutter hub is on the moving direction of wire rod, and this gap is 0.15mm-0.25mm, and the product percent of pass that makes forging and stamping obtain within the scope of this reaches 99%; Pass through.
Brief description of the drawings
Fig. 1 is the structural representation of circular cone roller.
Fig. 2 is the structural representation of a kind of precision tapered roller quantitative discharging device of the present utility model.
Detailed description of the invention
As shown in Figure 2, a kind of precision tapered roller of the utility model quantitative discharging device, comprise feed mechanism, dead knife cutter hub, movable knife cutter hub and buting iron 4, adopt bearing steel disk wire rod 5, be sent between dead knife cutter hub, movable knife cutter hub and buting iron 4 by feed mechanism, sheared by movable knife cutter hub
Described dead knife cutter hub, movable knife cutter hub and buting iron 4 set gradually along the direction of propulsion of wire rod 5, described movable knife cutter hub is made up of shell A6 and mold core A 7, described dead knife cutter hub is made up of shell B8 and mold core B 9, the mold core B 9 of this dead knife cutter hub is suitable with described wire rod 7 with the mold core A 7 of described movable knife cutter hub, described movable knife cutter hub is coaxially arranged on described dead knife cutter hub top, and the upper surface of the lower surface of this movable knife cutter hub and dead knife cutter hub leaves gap H on the moving direction of wire rod.
Following table is depicted as the relation of gap H and product percent of pass
| Gap H(mm) | 0.1 | 0.15-0.25 | 0.3 |
| Stock outward appearance after shearing | Fast pig's tongue, wire rod end face burn | ||
| Product appearance after upsetting pressure | Burr | Crackle | |
| Upsetting pressure mould | Mould damage | ||
| Product percent of pass | 95% | 99% | 90% |
As seen from the above table, gap H is arranged on 0.15mm-0.25mm, and the qualification rate of product is high, and does not damage mould.
When use, be sent between dead knife cutter hub, movable knife cutter hub and buting iron 4 by feed mechanism, sheared by movable knife cutter hub, by regulating the distance of buting iron 4 to movable knife cutter hub, realize quantitative shearing Len req wire rod.
Claims (2)
1. a precision tapered roller quantitative discharging device, comprise feed mechanism, dead knife cutter hub, movable knife cutter hub and buting iron, adopt bearing steel disk wire rod, be sent to dead knife cutter hub by feed mechanism, between movable knife cutter hub and buting iron, sheared by movable knife cutter hub, it is characterized in that: described dead knife cutter hub, movable knife cutter hub, and buting iron sets gradually along the direction of propulsion of wire rod, described movable knife cutter hub is made up of shell A and mold core A, described dead knife cutter hub is made up of shell B and mold core B, the mold core A of the mold core B of this dead knife cutter hub and described movable knife cutter hub and described wire rod are suitable, described movable knife cutter hub is coaxially arranged on described dead knife cutter hub top, the upper surface of the lower surface of this movable knife cutter hub and dead knife cutter hub leaves gap on the moving direction of wire rod.
2. a kind of precision tapered roller quantitative discharging device according to claim 1, is characterized in that: the upper surface of the lower surface of movable knife cutter hub and dead knife cutter hub is on the moving direction of wire rod, and this gap is 0.15mm-0.25mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420354722.2U CN203992176U (en) | 2014-06-30 | 2014-06-30 | A kind of precision tapered roller quantitative discharging device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420354722.2U CN203992176U (en) | 2014-06-30 | 2014-06-30 | A kind of precision tapered roller quantitative discharging device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203992176U true CN203992176U (en) | 2014-12-10 |
Family
ID=52032241
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420354722.2U Expired - Lifetime CN203992176U (en) | 2014-06-30 | 2014-06-30 | A kind of precision tapered roller quantitative discharging device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203992176U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105817560A (en) * | 2016-05-18 | 2016-08-03 | 镇江市隆盛工具有限公司 | Blanking die |
| CN106563794A (en) * | 2016-04-05 | 2017-04-19 | 邓君 | Feeding device for casting tapered roller |
-
2014
- 2014-06-30 CN CN201420354722.2U patent/CN203992176U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106563794A (en) * | 2016-04-05 | 2017-04-19 | 邓君 | Feeding device for casting tapered roller |
| CN105817560A (en) * | 2016-05-18 | 2016-08-03 | 镇江市隆盛工具有限公司 | Blanking die |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20141210 |