A kind of virtual preassembling error decision method based on steel member deformation analysis
Technical field
The present invention relates to construction steel structure, computer simulation analysis and 3 D laser scanning surveying and mapping technology, and in particular to one
Virtual preassembling error decision method of the kind based on steel member deformation analysis.
Background technology
The virtual preassembling technology of steel construction is the steel construction detection method based on 3 D laser scanning against imaging technique, it is former
Reason be by obtain steel member data model and steel member theoretical model that actual processing completes under simulated computer environment into
Row fitting contrast, completes the virtual detection of single component, then the data model after detection is unified into construction unit and is tied with theoretical
Structure model of element compares and analyzes, so that the virtual preassembling of the entirety for completing construction unit.
When single member virtual scan detects its detection error result by detecting instrument precision, component actual processing error,
Component is not fixed the factors such as deformation and causes, and it is to influence the principal element of preassembling result accuracy that wherein component, which is not fixed deformation,
It is related with moulding bed arrangement, member dead weight, environment temperature during scanning that component is not fixed deformation, it is therefore desirable to passes through computer simulation meter
Component is calculated component deviation and to be modified the deviation caused by being not fixed deformation.
Malformation is analyzed, its principle is to utilize Midas, SAP2000,3D3S, Test model, Reference models etc.
Structure analysis software carries out force analysis to component or construction unit, and analytic process can simulate component or structure practice of construction work
Condition, stressing conditions and actual external environment, quick analysis calculate the results such as its malformation displacement, strain, stress.
In consideration of it, present applicant has proposed a kind of virtual preassembling error decision method based on steel member deformation analysis,
Implementation path is provided for the virtual preassembling of steel construction and ensures the accuracy of data analysis.
The content of the invention
The invention discloses a kind of virtual preassembling error decision method based on steel member deformation analysis, in order to
Made during the amendment virtual preassembling of steel construction under other influences factor of the steel member in addition to machining deviation and instrumental systematic errors
Into deviation, provide implementation path for the virtual preassembling of steel construction and ensure the accuracy of data analysis.
To reach above-mentioned purpose, concrete technical scheme of the present invention is as follows:
The first step:Standard building blocks computation model is imported into design analysis software and carries out malformation point by in-site installation situation
Analysis, obtains malformation as a result, and carrying out pre- arch camber to construction unit according to malformation result;
Second step:Deepen Design personnel complete the Deepen Design of steel member according to the pre- arch camber design requirement of structure, synchronously complete excellent
BIM models after change;
3rd step:Factory completes component processing according to Deepen Design scheme;
4th step:The steel member machined is placed on moulding bed, determines component disposing way and moulding bed arrangement quantity and position
Put, carrying out 3 D laser scanning to component after component fixation obtains its scan data model;
5th step:Obtained data model will be scanned import conversed analysis software and be fitted analysis, and to each key node into
Row deviation measures and cutting is analyzed to obtain the bias contribution of actual steel member detection;
6th step:Construction unit model after pre- arch camber is designed splits into single member computation model, and by single member analysis meter
Model is calculated to import in design analysis software;
7th step:Give computation model the support restraint condition identical with actual scanning state in analysis software is designed(Tire
Frame places quantity, position and fixed form)And environment temperature, then analyze its deformation under the effect of the factors such as dead weight, temperature
Situation, obtains each key node(Detection)Deformation result;
8th step:The bias contribution that actual components virtual detection obtains and the deformation of member result of computation model sunykatuib analysis are folded
Add to obtain its difference, which is steel member actual processing error;
9th step:Require determination means processing qualified or not according to steel construction quality related specifications, problem component adds according to actual
Work error is corrected, until component detection is qualified.
Application of the present invention in the virtual preassembling of steel construction has notable benefit, for flexible larger steel member or knot
Structure, steel member change caused by the factors such as dead weight, ambient temperature during virtual detection can be effectively corrected by this method
Shape error, so as to provide more accurate component correction solution, improves component machining accuracy, while based on the detection knot after correction
Fruit can effectively improve the data accuracy of the virtual preassembling of steel construction, and the virtual preassembling technology of steel construction is more conducive to popularization should
With with instruct processing and installation.
Brief description of the drawings
Fig. 1 is the system flow chart of the present invention.
Embodiment
The present invention is further described with case study on implementation below in conjunction with the accompanying drawings.
As shown in Figure 1, a kind of virtual preassembling error decision method based on steel member deformation analysis, it includes following step
Suddenly:
Step 1:Designer carries out construction unit construction simulation according to arrangement and method for construction and operating mode, analyzes malformation and determines knot
The pre- springing quantum of structure;
Step 2:Deepen Design personnel complete the Deepen Design of steel member according to Structural Design Requirement, and complete Reference moulds
Type;
Step 3:Factory completes component processing according to Deepen Design scheme;
Step 4:The steel member machined is positioned on moulding bed and carries out 3 D laser scanning and inversely generation Test models;
Step 5:Test models are imported into conversed analysis software and are fitted analysis with Reference models, obtain virtual detection
Each key node of steel member afterwards(Detection)Bias contribution △2;
Step 6:Condition is placed by scanning component in calculating analysis software, identical constraint and ring are carried out to computation model
Border is simulated, and deformation of the analysis and calculation model under the effect of the factors such as dead weight, temperature, obtains each key node(Detection)Sweep
Retouch the deformation result △ under operating mode1;
Step 7:By the deformation of member result △ of computation model analog scanning performance analysis1, obtained with actual components Scanning Detction
Deviation △2Superposition, that is, obtain actual machining deviation △=△1+△2 ;
Step 8:Determination means are required to process according to steel construction quality related specifications qualified or not, problem component is according to actual processing
Error is corrected, until component detection is qualified.
Test models and Reference models in the present invention are the general model of those skilled in the art, therefore are no longer opened up
Open and repeat.
Case study on implementation flow:Referring to Fig. 1
A kind of virtual preassembling error decision method based on steel member deformation analysis of the present invention obtains in multiple projects
To practice and feasibility verification, exemplified by this sentences Hong Kong inspection of passengers building program, a kind of void based on steel member deformation analysis is sketched
Intend preassembling error decision method, comprise the following steps that:
The first step:Inspection of passengers building agent structure in Hong Kong is large span spatial structure, the nearly 30m of truss span, according to design and construction side
Case calculates analysis need to be to the pre- arch camber of structure;
Second step:The Deepen Design personnel of the project carry out Deepen Design according to structural design scheme;
3rd step:Processing factory completes component processing and fabricating according to in-depth drawing;
4th step:Using certain arch truss girder in this project assembled rigid unit as detection object, which is positioned over moulding bed
On, moulding bed is respectively arranged at the inside 1m right positions of component two ends, and moulding bed quantity is two, and environment temperature is 20 DEG C during scanning
Left and right, scanning staff are scanned to obtain component data model to each key node of component;
5th step:The BIM technology personnel of Hong Kong inspection of passengers building program are to the data model and Deepen Design model of the component in spy
Determine to be fitted analysis in software, and the progress deviation measurement of each key node of component and cutting are analyzed to obtain the every inspection of the component
Survey data(The detection data include deformation deviation caused by instrumental systematic errors, component machining deviation and dead weight and temperature);
6th step:Structure design personnel choose the computation model after the pre- arch camber of the girder, to the component in analysis software is designed
Deformation analysis is carried out, its constraints and physical constraint during scanning are consistent, and obligatory point is arranged on the inside 1m of component two ends
Right position, it is 20 DEG C to set simulated environment temperature, calculates the deformation of its each key node under the effect of the factors such as dead weight, temperature
Amount;
7th step:The result that Scanning Detction obtains is overlapped with simulating the result of the deformation of member, both differences are component
Correct the true machining deviation of component after the influence of the external factor such as dead weight, temperature;
8th step:Hong Kong inspection of passengers building program quality inspection and technologist sentence according to bias contribution is qualified or not to component processing
It is fixed, correction is made to component according to the examining report that BIM portions provide if unqualified, until entering application after component detection is qualified
Link.
To sum up, a kind of virtual preassembling error decision method based on steel member deformation analysis of the invention efficiently solves
The virtual preassembling of steel construction due to caused by non-processing deviation testing result authenticity lack problem, particularly with span it is larger,
Flexible larger component or assembled rigid unit have more practical significance.By application of this method in the virtual preassembling of steel construction, it is
The virtual preassembling of steel construction provides implementation path and ensures the accuracy of data analysis, improves construction quality, makes steel construction empty
Intend preassembling technology to be more conducive to popularization and application and instruct processing and installation.
Above case study on implementation is merely to illustrate technical scheme and unrestricted, and those skilled in the art is to this hair
Other modifications or replace, core concept and technology model without departing from technical solution of the present invention that bright technical solution is made
Enclose, should all cover in scope of the presently claimed invention.