CN108007745A - Toughening type polyester fiber anorthite prepares the well cementation test block performance test of oil well water-impervious - Google Patents

Toughening type polyester fiber anorthite prepares the well cementation test block performance test of oil well water-impervious Download PDF

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CN108007745A
CN108007745A CN201711168579.2A CN201711168579A CN108007745A CN 108007745 A CN108007745 A CN 108007745A CN 201711168579 A CN201711168579 A CN 201711168579A CN 108007745 A CN108007745 A CN 108007745A
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test block
impervious
water
slurries
well
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冯青
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Zibo Vocational Institute
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Zibo Vocational Institute
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00Sampling; Preparing specimens for investigation
    • G01N1/28Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N33/00Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
    • G01N33/38Concrete; Lime; Mortar; Gypsum; Bricks; Ceramics; Glass

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Abstract

The present invention provides a kind of toughening type polyester fiber anorthite and prepares the well cementation test block performance test of oil well water-impervious, comprises the following steps:The dispensing of water-impervious well cementation test block:By G grades of 40~50wt% of oil-well cement, 10~15wt% of superfine cement, particle diameter is 50~300 μm of 25~35wt% of anorthite closed pore hollow ceramic microspheres, 5~7wt% of flyash of loss on ignition 1.1%, 99.9% 1.5~2wt% of calcium oxide of purity, 0.5~1.0wt% of sodium sulphate, 1~5wt% of silica flour and 1.0~2wt% of alumina powder samplings, obtain mixture, the sum of percentage by weight of above component is 100%, the ratio of mud that obtained mixture is equipped with to 0.5~0.7 sizes mixing slurries is made, add the foaming agent that mixture gross weight is 0.2~0.5%, polyester fiber is proportionally added into again, graphite microbeads and swollen resin, stir evenly, carry out water-impervious performance test.

Description

Toughening type polyester fiber anorthite prepares the well cementation test block performance test of oil well water-impervious
Technical field
The present invention relates to pleat-free polyester fiber anorthite ore to prepare the well cementation test block performance test of oil well water-impervious, belongs to Material technology is led.
Background technology
At present, both at home and abroad in oil well cementing, cement mortar is used for high temperature and pressure oil well, but uses fly ash float, Compression strength is low, and cement slurry density change rate is big, and after the static solidification of cement mortar, appearance drop dehydration is excessive, test block shrinkage ratio mistake Greatly, in addition, the poor toughness of test block, tension, anti-folding, shock resistance force difference, largely drop dehydration, cause blind hole.
The content of the invention
Using anorthite ore materials as palliative, add silica flour and alumina powder, improve well cementation test block resistance to compression, Anti- folding, high temperature resistant, corrosion resistant performance, add foaming agent in cement mortar, form the slurries of expansion, reduce the density of slurries, Reduce the pressure in shaft bottom, add the slurries in polyester fiber, test block toughness, anti-folding increase after grout cures, add graphite The swollen resin of microballon and water imbibition, increases the mobility of slurries, and the test block shock resistance enhancing after grout cures, swollen resin is inhaled Water reduces test block drop dehydration quantity, spawn is generated in hydration process, the basal body structure hole of cement mortar diminishes, shape Into high vapour lock cement the well test block, reduce well cementation test block permeability, improve well cementation test block flow of pore resistance.
Its technical solution is:
Toughening type polyester fiber anorthite prepares the well cementation test block performance test of oil well water-impervious, comprises the following steps:
The first step:The preparation of anorthite closed pore hollow ceramic microspheres:Anorthite is first broken into 1000 by jaw crusher~ 1500 μm of little particle, then 20~100 μm of spheroidal full particles are made by Raymond mill, spheroidal full particle is by carrying The machine of liter enters distributing device, then is entered by distributing device in expansion sintering furnace, by 800~950 DEG C of expansions, 1000~1500 DEG C of surfaces Melting is fired, cooling, and the anorthite closed pore hollow ceramic through 50~100 μm of wall thickness of pneumatic separating formation, 50~300 μm of particle diameter is micro- Pearl;
Second step, the dispensing of water-impervious well cementation test block:By G grades of 40~50wt% of oil-well cement, 10~15wt% of superfine cement, particle diameter For 50~300 μm of 25~35wt% of anorthite closed pore hollow ceramic microspheres, 5~7wt% of flyash of loss on ignition 1.1%, purity 99.9% 1.5~2wt% of calcium oxide, 0.5~1.0wt% of sodium sulphate, 1~5wt% of silica flour and 1.0~2wt% of alumina powder samplings, obtain To mixture, the sum of the percentage by weight of above component is 100%, and activated silica, aluminium and G a grade oil-well cement, which react, generates water Change calcium silicates spawn and other gels, the basal body structure hole of cement mortar diminish, form high vapour lock well cementation test block, reduce The permeability of well cementation test block, improves the flow of pore resistance of well cementation test block, improves test block heat resistance, calcium oxide aquation is anti- Substantial amounts of heat should be discharged, improves the temperature of test block, G grades of oil-well cements of silica flour and alumina powder, which react, generates hydrated calcium silicate Spawn and other gels, the basal body structure hole of cement mortar diminish, and form high vapour lock well cementation test block, reduce well cementation examination The permeability of block, improve well cementation test block flow of pore resistance, strengthen test block fracture resistence force, anorthite main component CaO, Al2O3、SiO2, high temperature resistant, the high pressure ability of raising well cementation test block;
The preparation of 3rd step, water-impervious well cementation test block toughness reinforcing slurries:Mixing is mixed to get by the percentage by weight sampling of second step Material, mixture is stirred evenly, is sized mixing with 0.5~0.7 ratio of mud, wherein ash is mixture, adds mixture gross weight For 0.2~0.5% foaming agent, foaming agent is one kind therein in aluminium powder cream, the compound of aluminium or ammonium hydrogen carbonate, is added Foaming agent hydration reaction generates bubble, forms the slurries of expansion, reduces the density of slurries, forms high vapour lock well cementation test block, reduces The permeability of well cementation test block, improves the flow of pore resistance of well cementation test block, with the increase of well cementation depth, high density slurry Liquid, the bottom of test block pressure increase, easily cause oil well cementing test block weightlessness collapse, section fault rupture, cause oil well infiltration, collapse Side;
The preparation of the anti-folding slurries of water-impervious well cementation test block:The terylene that mixture gross weight is 5~8% will be added in the slurries of preparation Fiber, by roller rotary spreading, realizes uniform stirring, polyester fiber has the guarantor that modulus is high, intensity is high, elasticity is good, good Shape and heat resistance, add the slurries of polyester fiber, and the test block pull resistance after grout cures is good, fold resistance enhancing;
4th step, water-impervious well cementation test block mobility slurries preparation, will the 3rd step prepare slurries in add after nodularization Particle diameter is 20~50 μm of graphite microbeads, and addition is 1~3% graphite microbeads of second step mixture weight, then adds the The swollen resin of 0.5~1.0% water imbibition of two step mixture weight, stirs evenly, increases the mobility of slurries, grout cures Test block shock resistance, toughness enhancing afterwards, the shrinking percentage of swollen resin water suction test block is low, reduces test block drop dehydration quantity, slurries Density in 0.8~1.2g/cm3
5th step, testing performance index:
A, the measure of expansion slurry flow rate:Take the 4th step to prepare slurries, pour into slurries flowing speedometer, observe and record slurry The distance of movement in the flow rate of liquid, i.e. unit interval;
B, the volume density change rate experiment of test block:4th step is prepared into slurries, pours into one group of three pieces of length and width, high respectively 53mm* In 53mm*53mm die trials, conserved respectively in the water-bath curing box of 52 DEG C of constant temperature 24 it is small when, 48 it is small when, 96 it is small when, after the demoulding When immersion 1 is small in cold water, the test block after solidification is put into the volume density change rate experiment that test block is carried out on forcing press, test block Volume density change rate is less than 0.02%, and the porosity of test block is low, and permeability is poor;
C, the bleed experiment of test block:The slurries prepared are poured into die trial, die trial is suspended among beaker, beaker mouth hermetic bag Sealing, slurries take out die trial after test block is frozen into from beaker, weigh the weight that moisture is separated out in beaker, observe slurry Condition, if layering, i.e., homogeneity, the test block vertical section Density Distribution after solidification are uniform;
D, water-impervious performance test:Slurries prepared by the 4th step are taken to pour into water-impervious analogue experiment installation, antiseepage Fluid Dynamics are real Experiment device includes base, central tube, outer tube, top cover labyrinth, lower sealing cover, well-illuminated glass, special high-pressure pressurized equipment, in Heart pipe runs through outer tube, and center pipe diameter has a plurality of specifications, between 10~200 centimetres of internal diameter, central tube and between form annular space, will Wherein, central tube and outer tube are respectively equipped with micropore for the slurries injection of expansion, filter screen are equipped with outer tube, top cover labyrinth is close with Capping is made of central tube and the outer seal of tube, special high-pressure pressurized equipment high-pressure pump, pressurized tank and button, as needed simulation Oil well depth, sets the value of digital pressure gauge, and from the pressurization of pressurization hole, pressurization scope opens switch button, height from 10~350MPa Body of calming the anger enters central tube interior sealing intracavitary through piping, and when reaching the value of digital pressure gauge setting, constant pressure is after 30 minutes, observation The quantity of dehydration is oozed in bottom in well-illuminated glass, drops the scope of fluid loss in 10~50mL/30min, dropping the quantity of dehydration is Weigh the most important performance indicator of water-impervious.
The present invention has the following advantages.
1st, using the slurries of expansion, the density of slurries is reduced, so as to reduce the pressure in shaft bottom.
2nd, polyester fiber has the conformality and heat resistance that modulus is high, intensity is high, elasticity is good, good, adds polyester fiber Slurries, test block pull resistance after grout cures is good, fold resistance enhancing.
3rd, activated silica, aluminium and G a grade oil-well cement, which react, generates hydrated calcium silicate gel shape material and other gels, water The basal body structure hole of mud diminishes, and forms high vapour lock well cementation test block, reduces the permeability of well cementation test block, improves well cementation examination The flow of pore resistance of block.
Brief description of the drawings
Fig. 1 is the test platform structure schematic diagram of the water-impervious performance test of the embodiment of the present invention.
1, base 2 wherein in figure, lower sealing cover 3, well-illuminated glass 4, filter screen 5, outer tube 6, central tube 7, Digital pressure gauge 8, top cover labyrinth 9, pressurized tank.
Embodiment
Embodiment 1.
Toughening type polyester fiber anorthite prepares the well cementation test block performance test of oil well water-impervious, comprises the following steps:
The first step:The preparation of anorthite closed pore hollow ceramic microspheres:Anorthite jaw crusher is first broken into 1000 μm Little particle, then 80 μm of spheroidal full particles are made by Raymond mill, spheroidal full particle enters distributing device by elevator, Entered again by distributing device in expansion furnace, by 830 DEG C of expansions, 1200 DEG C fire, cooling, form 80 μm of wall thickness, 250 μm of particle diameter Anorthite closed pore hollow ceramic microspheres.
Second step, the dispensing of water-impervious well cementation test block:It is by G grades of oil-well cement 40wt%, superfine cement 15wt%, particle diameter 250 μm of anorthite ore closed pore hollow ceramic microspheres 28wt%, the flyash 7wt% of loss on ignition 1.1%, 99.9% calcium oxide of purity 2wt%, sodium sulphate 1.0wt%, silica flour 5wt% and alumina powder 2wt% samplings, obtain mixture, the percentage by weight of above component The sum of be 100%, activated silica, aluminium and G a grade oil-well cement, which react, generates hydrated calcium silicate gel shape material and other gels, The basal body structure hole of cement mortar diminishes, and forms high vapour lock well cementation test block, reduces the permeability of well cementation test block, improve well cementation The flow of pore resistance of test block, improves test block heat resistance.
The preparation of 3rd step, water-impervious well cementation test block dilatant slurry:It is mixed to get by the percentage by weight sampling of second step Mixture, mixture is stirred evenly, and is sized mixing with 0.5 ratio of mud, wherein ash is mixture, adding mixture gross weight is 0.2% foaming agent, foaming agent are aluminium powder cream, add hydration reaction generation bubble after aluminium powder cream, form the slurries of expansion, reduce The density of slurries, forms high vapour lock well cementation test block, reduces the permeability of well cementation test block, improves the flow of pore of well cementation test block Resistance, with well cementation depth increase, the bottom of test block pressure increase, easily cause oil well cementing test block weightlessness collapse, section Fault rupture, causes oil well infiltration, landslide, the preparation of the anti-folding slurries of water-impervious well cementation test block:Mixing will be added in the slurries of preparation Expect the polyester fiber that gross weight is 8%, by roller rotary spreading, realize uniform stirring, add the slurries of polyester fiber, slurries The enhancing of test block fold resistance, toughness increase, anti-folding, pull resistance enhancing after solidification.
4th step, water-impervious well cementation test block mobility slurries preparation, will the 3rd step prepare slurries in add pass through ball Particle diameter is 15 μm of graphite solid microbeads after change, and addition is 2% graphite solid microbeads of second step mixture weight, is added The swollen resin of 1.0% water imbibition of second step mixture weight, stirs evenly, and increases the mobility of slurries, after grout cures Test block shock resistance strengthens, and swollen resin water suction reduces test block drop dehydration quantity, and the density of slurries is in 0.9g/cm3
5th step, testing performance index.
A, the measure of expansion slurry flow rate:Take the 4th step to prepare slurries, pour into slurries flowing speedometer, observe and remember The flow rate of slurries is recorded, the distance of movement in the unit interval.
B, the volume density change rate experiment of test block:4th step is prepared into slurries, pouring into one group of three pieces of length and widths, height is respectively In 53mm*53mm*53mm die trials, conserved respectively in the water-bath curing box of 52 DEG C of constant temperature 24 it is small when, 48 it is small when, 96 it is small when, take off When immersion 1 is small in cold water after mould, the test block after solidification is put into the volume density change rate experiment that test block is carried out on forcing press, examination The volume density change rate of block is less than 0.02%, and the porosity of test block is low, and permeability is poor.
C, the bleed experiment of test block:The slurries prepared are poured into die trial, die trial is suspended among beaker, and beaker mouth is with close Envelope seals, and slurries take out die trial after test block is frozen into from beaker, weighs the weight that moisture is separated out in beaker, slurries are not Layering, the test block vertical section Density Distribution after solidification is uniform, i.e. homogeneity.
D, water-impervious performance test:Slurries prepared by the 4th step are taken to pour into water-impervious analogue experiment installation, water-impervious mould Draft experiment device includes base 1, central tube 6, outer tube 5, top cover labyrinth 8, lower sealing cover 2, well-illuminated glass 3, special high-pressure Pressurized equipment, central tube 6 run through outer tube 5, and 6 diameter of central tube has plurality of specifications, 50 centimetres of internal diameter, between central tube 6 and outer tube 5 Annular space is formed, the slurries of expansion are injected into annular space, central tube 6 and outer tube 5 are respectively equipped with micropore, filter screen are equipped with outer tube 5 4, top cover labyrinth 8 and lower sealing cover 2 seal central tube 6 and outer tube 5, and special high-pressure pressurized equipment is by high-pressure pump, 9 and of pressurized tank Button forms, simulation oil well depth as needed, adjusts the value of digital pressure gauge 7, and from the pressurization of pressurization hole, pressurize 200MPa, beats Switch button is driven, gases at high pressure enter 6 interior sealing intracavitary of central tube through piping, observed after 30 minutes in well-illuminated glass 3 The quantity of dehydration is oozed, fluid loss is in 20mL/30min.

Claims (1)

1. toughening type polyester fiber anorthite prepares the well cementation test block performance test of oil well water-impervious, comprise the following steps:
The first step, the dispensing of water-impervious well cementation test block:By G grades of 40~50wt% of oil-well cement, 10~15wt% of superfine cement, particle diameter For 50~300 μm of 25~35wt% of anorthite ore closed pore hollow ceramic microspheres, 5~7wt% of flyash of loss on ignition 1.1%, purity 99.9% 1.5~2wt% of calcium oxide, 0.5~1.0wt% of sodium sulphate, 1~5wt% of silica flour and 1.0~2wt% of alumina powder samplings, obtain To mixture, the sum of the percentage by weight of above component is 100%, the preparation of anorthite closed pore hollow ceramic microspheres:First calcium is grown Stone is broken into 1000~1500 μm of little particle by jaw crusher, then by Raymond mill 20~100 μm of spheroidals to be made solid Particle, spheroidal full particle enter distributing device by elevator, then are entered by distributing device in expansion sintering furnace, by 800~ 950 DEG C of expansions, 1000~1500 DEG C of melt surfaces are fired, cooling, through pneumatic separating formed 50~100 μm of wall thickness, particle diameter 50~ 300 μm of anorthite closed pore hollow ceramic microspheres;
The preparation of second step, water-impervious well cementation test block dilatant slurry:Mixing is mixed to get by the percentage by weight sampling of the first step Material, mixture is stirred evenly, is sized mixing with 0.5~0.7 ratio of mud, and ash is mixture, adds mixture gross weight as 0.2 ~0.5% foaming agent, adds foaming agent hydration reaction generation bubble, forms the slurries of expansion, reduces the density of slurries;
The preparation of 3rd step, water-impervious well cementation test block toughness reinforcing slurries:Mixture gross weight is added in slurries prepared by second step For 5~8% polyester fiber, by roller rotary spreading, uniform stirring is realized, add the slurries of polyester fiber, after grout cures Test block pull resistance is good, fold resistance enhancing;
4th step, water-impervious well cementation test block shock resistance slurries preparation, will the 3rd step prepare slurries in add after nodularization Particle diameter is 20~50 μm of graphite microbeads, and addition is 1~3% graphite microbeads of first step mixture weight, then adds the The swollen resin of 0.5~1.0% water imbibition of one step mixture weight, stirs evenly, increases the mobility of slurries, grout cures Test block shock resistance enhancing afterwards, swollen resin water suction reduce test block drop dehydration quantity;
5th step, water-impervious performance test:Slurries prepared by the 4th step are taken to pour into water-impervious analogue experiment installation, water-impervious mould Draft experiment device includes base(1), central tube(6), outer tube(5), top cover labyrinth(8), lower sealing cover(2), well-illuminated glass (3), special high-pressure pressurized equipment, central tube passes through(6)Wear outer tube(5), central tube(6)Diameter has plurality of specifications, central tube(6)With Between form annular space, by the injection of the slurries of expansion wherein, central tube(6)And outer tube(5)Micropore is respectively equipped with, in outer tube(5)On Equipped with filter screen(4), top cover labyrinth(8)And lower sealing cover(2)By central tube(6)And outer tube(5)Sealing, special high-pressure pressurization are set For by high-pressure pump, pressurized tank(9)With button composition, digital pressure gauge(7), simulation oil well depth as needed, sets numeral pressure Power table(7)Value, open switch button, gases at high pressure enter central tube through piping(6)Interior sealing intracavitary, reaches digital pressure Adjust table(7)During the value of setting, constant pressure observes well-illuminated glass after 30 minutes(3)In ooze the quantity of dehydration.
CN201711168579.2A 2017-11-21 2017-11-21 Toughening type polyester fiber anorthite prepares the well cementation test block performance test of oil well water-impervious Pending CN108007745A (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20070062691A1 (en) * 2005-09-16 2007-03-22 Reddy B R Methods of formulating a cement composition
CN103880360A (en) * 2014-03-05 2014-06-25 山东理工大学 Method of preparing oil well cement briquette from quartz ceramic closed-pore hollow microspheres
CN105331341A (en) * 2015-10-13 2016-02-17 嘉华特种水泥股份有限公司 High-temperature oil gas well cementing material
CN105906290A (en) * 2016-04-21 2016-08-31 和县明生环保材料有限责任公司 Dacron pulp reinforced hollow brick and preparation method of same
CN106145866A (en) * 2016-07-05 2016-11-23 山东理工大学 Sound absorption-type polyster fibre aluminum ore is prepared porous and is catchmented the method for sponge brick

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20070062691A1 (en) * 2005-09-16 2007-03-22 Reddy B R Methods of formulating a cement composition
CN103880360A (en) * 2014-03-05 2014-06-25 山东理工大学 Method of preparing oil well cement briquette from quartz ceramic closed-pore hollow microspheres
CN105331341A (en) * 2015-10-13 2016-02-17 嘉华特种水泥股份有限公司 High-temperature oil gas well cementing material
CN105906290A (en) * 2016-04-21 2016-08-31 和县明生环保材料有限责任公司 Dacron pulp reinforced hollow brick and preparation method of same
CN106145866A (en) * 2016-07-05 2016-11-23 山东理工大学 Sound absorption-type polyster fibre aluminum ore is prepared porous and is catchmented the method for sponge brick

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郭胜来 等: "考虑失水影响的固井水泥浆失重模拟实验装置设计", 《实验室研究与探索》 *

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Application publication date: 20180508