CN108007407A - A kind of vertical bonding machine frock detecting system - Google Patents
A kind of vertical bonding machine frock detecting system Download PDFInfo
- Publication number
- CN108007407A CN108007407A CN201711363528.5A CN201711363528A CN108007407A CN 108007407 A CN108007407 A CN 108007407A CN 201711363528 A CN201711363528 A CN 201711363528A CN 108007407 A CN108007407 A CN 108007407A
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- CN
- China
- Prior art keywords
- displacement sensor
- bonding machine
- fixed seat
- detecting system
- guide post
- Prior art date
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B21/00—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B21/00—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
- G01B21/20—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring contours or curvatures, e.g. determining profile
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automatic Assembly (AREA)
Abstract
The present invention relates to a kind of vertical bonding machine frock detecting system, the displacement sensor of the vertical spacing slip of energy is set in the fixed seat of each support column side, the upper surface of mobile terminal of each displacement sensor is in contact with the workpiece bottom above it, and the output terminal of each displacement sensor connects a control unit.In the present invention, host computer is constantly recorded, analyzes, judged, when displacement data is more than security value (s), mean that somewhere or many places occur excessive wear or generation workpiece location and have the problems such as deviation, host computer is alarmed at this time, suspend bonding machine, and prompt operating personnel's manual intervention, since guide post may be mounted at the diverse location of fixed seat, adapt to use during various automobile component welding, it not only can constantly detect working status, moreover it is possible to these big datas are further analyzed, judge the quality problems of frock itself and the measure of structure optimization.
Description
Technical field
The invention belongs to bonding machine frock SHAPE DETECTION technical field, especially a kind of vertical bonding machine frock detection system
System.
Background technology
Vertical bonding machine is a kind of automatic equipment easy to use, work efficiency is high, it is fixed on production scene, Ran Hou
Its side sets machine frame, after automobile component is transported in frock by conveying robot, the mechanical arm rotation of vertical bonding machine,
The welding gun filled by its front end completes the welding of component.Above-mentioned falsework is as shown in Figure 1：Including table top 11, fixed seat 10, frame
13 and work rest 4, table top is set on frame, fixed seat is set on table top, and multiple perforates are made in the upper surface of fixed seat, the perforate
For installing the components such as work rest, fixed seat is provided with four work rests, the upper mounting fixture 3 in first, left side, card from left to right
The movable end 2 of tool is driven by cylinder 1, and fixture is equally provided with other three work rests, which blocks workpiece 9 not
With position and it is fixed.
In addition to work rest, multiple support columns 7 can be also set in fixed seat, which can be crimped on work
On the bottom surface of part, it can also be crimped at depression 6 downward on workpiece and/or upward protrusion 8, find in actual use,
Since workpiece is heavier, conveying robot can form work rest and support column certain impact force when carrying, and use for a long time
The abrasion of work rest, support column can be caused afterwards, and in existing technique, frock can be calibrated regularly, and workpiece can be inspected by random samples,
The problem of finding frock in advance to a certain extent and the substandard products of workpiece, but this mode still can be during calibrating twice
And occur substandard products during sampling observation, to find out its cause, caused by still welding position precision caused by frock abrasion reduces.
The content of the invention
It is an object of the invention to overcome the deficiencies of the prior art and provide can the constantly work rest in detecting tool, support
Column wear condition and a kind of vertical bonding machine frock detecting system that can automatically store, record and alarm.
The present invention adopts the technical scheme that：
A kind of vertical bonding machine frock detecting system, including table top, fixed seat, frame and work rest, setting table on frame
Face, sets fixed seat on table top, the upper surface of fixed seat is provided with work rest and support column, it is characterised in that：Each support column
Set in the fixed seat of side can vertical spacing slip displacement sensor, the upper surface of the mobile terminal of each displacement sensor with
Workpiece bottom above it is in contact, and the output terminal of each displacement sensor connects a control unit.
Moreover, the displacement sensor of the vertical spacing slip of energy, each displacement are set in the fixed seat of each work rest side
The upper surface of the mobile terminal of sensor is in contact with the workpiece bottom above it, described in the output terminal connection of each displacement sensor
Control unit.
Moreover, the fixing end of institute's displacement sensors is vertically arranged and in embedded movable sleeving, which is slidably arranged in
The guide post outer rim being vertically arranged, the base of guide post bottom connection are fixed in the fixed seat, and the movable sleeving passes through it
The jackscrew that outer rim is set is fixed on the guide post.
Moreover, being set with a stop collar in the outer rim of guide post lower end, at least one telescopic rod is provided with the stop collar outer rim,
The outboard end of the telescopic rod installs another stop collar, which is sleeved on a limited post outer rim, the limited post lower end
The base of portion's connection is fixed in the fixed seat.
Moreover, the upper end of institute's displacement sensors mobile terminal is vertical shape or the shape of bending.
Moreover, the guide post lower end sets external screw thread, the internal thread of the external screw thread and the made perforate Inner edge in base upper surface
Engagement coordinates.
Moreover, the limited post lower end sets external screw thread, the interior spiral shell of the external screw thread and the made perforate Inner edge in base upper surface
Line engagement coordinates.
The advantages and positive effects of the present invention are：
In the present invention, on the side of work rest and support column setting guide post, guide post on the movable sleeving of vertical spacing slip
The fixing end of displacement sensor is installed, the mobile terminal upper surface of each displacement sensor is in contact with the workpiece bottom above it,
The output terminal of each displacement sensor is all connected with control unit, and pressure, control unit are produced to mobile terminal after being put well per subjob
The output of displacement sensor constantly is collected, these data are uploaded at host computer, and host computer is constantly recorded, analyzes, judged, when
When displacement data is more than security value (s), it is meant that somewhere or many places occur excessive wear or generation workpiece location and have deviation
The problems such as, host computer is alarmed at this time, suspends bonding machine, and prompts operating personnel's manual intervention, since guide post can be installed
In the diverse location of fixed seat, adapt to use during various automobile component welding, not only can constantly detect working status, moreover it is possible to will
These big datas are further analyzed, and judge the quality problems of frock itself and the measure of structure optimization.
Brief description of the drawings
Fig. 1 is the schematic diagram of the present invention；
Fig. 2 is the I portions enlarged drawing of Fig. 1；
Fig. 3 is the II portions enlarged drawing of Fig. 1；
Fig. 4 is the control principle drawing of Fig. 1.
Embodiment
With reference to embodiment, the present invention is further described, and following embodiments are illustrative, be not it is limited,
Protection scope of the present invention cannot be limited with following embodiments.
A kind of vertical bonding machine frock detecting system, as shown in Figures 1 to 3, including table top 11, fixed seat 10,13 and of frame
Work rest 4, sets table top on frame, fixed seat is set on table top, and the upper surface of fixed seat is provided with work rest and support column 7,
The innovation of the present invention is：The displacement sensor 20 of the vertical spacing slip of energy is set in the fixed seat of each support column side, often
The upper surface of the mobile terminal 16 of a displacement sensor is in contact with 9 bottom surface of workpiece above it, the output of each displacement sensor
One control unit 12 of end connection.
In the present embodiment, Fig. 1 is a kind of scheme of installation of automobile component, and work rest sets four from left to right, support
Column sets two from left to right, and in frame bottom surface, four corners set four castors, and each castor side sets an adjustment height
Support feet, control unit be installed on frame on.
In addition to needing to be detected at support column, increase detection structure is also required at work rest, is specifically：Each
Set in the fixed seat of work rest side can vertical spacing slip displacement sensor, the mobile terminal of each displacement sensor it is upper
End face is in contact with the workpiece bottom above it, the output terminal connection described control unit of each displacement sensor.
The specific mounting structure of displacement sensor is：
Base 25 is bolted in the fixed seat of support column or work rest side, each base upper end sets vertical
Guide post 19, movable sleeving 18, the fixing end for the displacement sensor that movable sleeving connection one is vertically arranged, movable sleeving are set with each guide post
The jackscrew 17 set by its outer rim is fixed on the guide post.
Support column is generally regular shape, such as bar shaped, piece shape etc., so the displacement sensor mobile terminal upper end at this
For vertical rectilinear form, work rest structure was more complicated at that time, and the guide post set at this may depart slightly from the bottom of workpiece
Face, this is just needed the displacement sensor mobile terminal upper end at this to the bending of workpiece direction once, then again to workpiece bottom
Direction bending second, if ensure to contact with workpiece bottom mobile end movement when can keep vertical direction, thus
It can also realize the structure that mobile terminal upper surface is in contact with workpiece bottom.
Some workpiece are longer and concavo-convex more, and this causes work rest, support column higher, in order to avoid displacement sensor exists
There is error when higher position is slided on guide post, a stop collar 21 is set with the outer rim of guide post lower end, in the stop collar outer rim
At least one telescopic rod is provided with, the outboard end of the telescopic rod installs another stop collar, which is sleeved on a limit
Position 24 outer rim of column, the limited post bottom connection base be fixed in the fixed seat, with guide post suit stop collar and
The 22 spacing fixation of fixed screw set with the stop collar of limited post suit by outer rim.
The quantity of telescopic rod is generally 1~3, needs certainly with reference to the vacant position in fixed seat, if vacant position
Smaller, then telescopic rod negligible amounts are on the contrary then quantity is larger.Telescopic rod is installed in order to avoid some structures in fixed seat
Influence, one end of telescopic rod can be slided on guide post, and the other end of telescopic rod can be slided in limited post row.
Telescopic rod includes inner sleeve 23 and outer tube 26, and as shown in Figure 2,3, one end of inner sleeve is spacing with guide post outer rim
Set connection, inner sleeve the other end insertion outer tube one end in, the other end connection limited post outer rim of the outer tube it is spacing
Cover, be provided with fixed screw in one end outer rim of outer tube, which can fix the inner sleeve of outer tube and Qi Nei.
In order to improve overall adaptability, guide post and limited post can be replaced, such as：Support column is higher in Fig. 2, so leading
Column is higher, and the support column in Fig. 3 is shorter, so guide post is shorter, what same limited post was also set as, concrete structure is：Lead
Column lower end sets external screw thread, which engages cooperation, limited post lower end with the internal thread of the made perforate Inner edge in base upper surface
External screw thread is set, which engages cooperation with the internal thread of the made perforate Inner edge in base upper surface.
Displacement sensor can be arranged on the position of convex 1 label 5,6, have downward 6 He of depression at two positions
Upward protrusion 8, is arranged on the also possible elsewhere of workpiece bottom certainly.
When the present invention uses：
1. the guide post of proper height is installed in fixed seat, the limited post of reasonable quantity is set, then by displacement sensor
Fix and adjust vertical height；
2. by the central control module in the output terminal of displacement sensor connection control unit, the wireless biography in control unit
Defeated module is wirelessly connected with host computer 27；
3. starting, for conveying robot by workpiece handling at frock, all displacement sensors export a data, host computer
Receive, record and judge whether to exceed default shift value, not less than when continue to next data, once more than if lead to
Cross electrical cabinet and suspend each equipment, and alarm.
Above-mentioned steps 1,2,3 constantly repeat, and host computer can receive substantial amounts of data, these data can draw figure
Table or as the initial data further analyzed, such as：The working life of frock can be analyzed, workpiece in frock can be analyzed
Whether frame, support column are set reasonable etc..
In the present invention, on the side of work rest and support column setting guide post, guide post on the movable sleeving of vertical spacing slip
The fixing end of displacement sensor is installed, the mobile terminal upper surface of each displacement sensor is in contact with the workpiece bottom above it,
The output terminal of each displacement sensor is all connected with control unit, and pressure, control unit are produced to mobile terminal after being put well per subjob
The output of displacement sensor constantly is collected, these data are uploaded at host computer, and host computer is constantly recorded, analyzes, judged, when
When displacement data is more than security value (s), it is meant that somewhere or many places occur excessive wear or generation workpiece location and have deviation
The problems such as, host computer is alarmed at this time, suspends bonding machine, and prompts operating personnel's manual intervention, since guide post can be installed
In the diverse location of fixed seat, adapt to use during various automobile component welding, not only can constantly detect working status, moreover it is possible to will
These big datas are further analyzed, and judge the quality problems of frock itself and the measure of structure optimization.
Claims (7)
1. a kind of vertical bonding machine frock detecting system, including table top, fixed seat, frame and work rest, table top is set on frame,
Fixed seat is set on table top, and the upper surface of fixed seat is provided with work rest and support column, it is characterised in that：Each support column side
Fixed seat on set can vertical spacing slip displacement sensor, the upper surface of the mobile terminal of each displacement sensor with thereon
The workpiece bottom of side is in contact, and the output terminal of each displacement sensor connects a control unit.
A kind of 2. vertical bonding machine frock detecting system according to claim 1, it is characterised in that：Each work rest side
Fixed seat on set can vertical spacing slip displacement sensor, the upper surface of the mobile terminal of each displacement sensor with thereon
The workpiece bottom of side is in contact, the output terminal connection described control unit of each displacement sensor.
A kind of 3. vertical bonding machine frock detecting system according to claim 2, it is characterised in that：Institute's displacement sensors
Fixing end be vertically arranged and in embedded movable sleeving, which is slidably arranged in the guide post outer rim being vertically arranged, under the guide post
The base of end connection is fixed in the fixed seat, and the movable sleeving is fixed on the guide post by the jackscrew that its outer rim is set
On.
A kind of 4. vertical bonding machine frock detecting system according to claim 3, it is characterised in that：In guide post lower end outer rim
It is upper to be set with a stop collar, at least one telescopic rod is provided with the stop collar outer rim, the outboard end installation of the telescopic rod is another
Stop collar, another stop collar are sleeved on a limited post outer rim, and the base of limited post bottom connection is fixed on the fixation
On seat.
A kind of 5. vertical bonding machine frock detecting system according to claim 1 or 2 or 3 or 4, it is characterised in that：It is described
The upper end of displacement sensor mobile terminal is vertical shape or the shape of bending.
A kind of 6. vertical bonding machine frock detecting system according to claim 5, it is characterised in that：The guide post lower end is set
External screw thread is put, which engages cooperation with the internal thread of the made perforate Inner edge in base upper surface.
A kind of 7. vertical bonding machine frock detecting system according to claim 5, it is characterised in that：The limited post lower end
External screw thread is set, which engages cooperation with the internal thread of the made perforate Inner edge in base upper surface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711363528.5A CN108007407A (en) | 2017-12-18 | 2017-12-18 | A kind of vertical bonding machine frock detecting system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711363528.5A CN108007407A (en) | 2017-12-18 | 2017-12-18 | A kind of vertical bonding machine frock detecting system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108007407A true CN108007407A (en) | 2018-05-08 |
Family
ID=62059762
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711363528.5A Pending CN108007407A (en) | 2017-12-18 | 2017-12-18 | A kind of vertical bonding machine frock detecting system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108007407A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109059822A (en) * | 2018-09-05 | 2018-12-21 | 江苏润模汽车检测装备有限公司 | A kind of the automobile tail gate sealing ring matching face detection device and method of reality Work condition analogue |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0924474A (en) * | 1995-07-11 | 1997-01-28 | Nissan Motor Co Ltd | Spot welding device |
| CN1775451A (en) * | 2005-11-30 | 2006-05-24 | 湖南大学 | Automobile body welding real-time on-line detecting method and device |
| CN207963810U (en) * | 2017-12-18 | 2018-10-12 | 林德英利（天津）汽车部件有限公司 | A kind of vertical bonding machine tooling detecting system |
-
2017
- 2017-12-18 CN CN201711363528.5A patent/CN108007407A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0924474A (en) * | 1995-07-11 | 1997-01-28 | Nissan Motor Co Ltd | Spot welding device |
| CN1775451A (en) * | 2005-11-30 | 2006-05-24 | 湖南大学 | Automobile body welding real-time on-line detecting method and device |
| CN207963810U (en) * | 2017-12-18 | 2018-10-12 | 林德英利（天津）汽车部件有限公司 | A kind of vertical bonding machine tooling detecting system |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109059822A (en) * | 2018-09-05 | 2018-12-21 | 江苏润模汽车检测装备有限公司 | A kind of the automobile tail gate sealing ring matching face detection device and method of reality Work condition analogue |
| CN109059822B (en) * | 2018-09-05 | 2024-03-19 | 江苏润模汽车检测装备有限公司 | Real-condition simulation automobile tail door sealing ring matching surface detection device and method |
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