CN108000855A - Bender and its application method - Google Patents
Bender and its application method Download PDFInfo
- Publication number
- CN108000855A CN108000855A CN201810012314.1A CN201810012314A CN108000855A CN 108000855 A CN108000855 A CN 108000855A CN 201810012314 A CN201810012314 A CN 201810012314A CN 108000855 A CN108000855 A CN 108000855A
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- China
- Prior art keywords
- bending
- rotating arm
- bending tool
- bender
- frock
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000034 method Methods 0.000 title claims abstract description 15
- 238000005452 bending Methods 0.000 claims abstract description 97
- 239000000463 material Substances 0.000 claims abstract description 91
- 238000010438 heat treatment Methods 0.000 claims abstract description 13
- 238000006073 displacement reaction Methods 0.000 claims description 11
- 230000007246 mechanism Effects 0.000 claims description 9
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 abstract description 8
- 229910052799 carbon Inorganic materials 0.000 abstract description 8
- 239000000835 fiber Substances 0.000 abstract description 8
- 238000012545 processing Methods 0.000 abstract description 7
- 230000007547 defect Effects 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 7
- 230000000694 effects Effects 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C53/00—Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
- B29C53/02—Bending or folding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C53/00—Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
- B29C53/80—Component parts, details or accessories; Auxiliary operations
- B29C53/84—Heating or cooling
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Forging (AREA)
Abstract
The invention discloses a kind of bender, including：Frock is overturn, the upset frock is two groups, and is oppositely arranged successively in the first direction；Bending tool, is arranged between two upset frocks, the bending tool is internally provided with material placed cavity, and the perforation direction of the material placed cavity is parallel with the first direction；Frock is overturn described in every group to be included：Square mounting；L-type rotating arm, including vertically disposed first rotating arm and the second rotating arm, wherein the end of the first rotating arm is rotatably arranged in the fixed seat；Bending Mould, is arranged on the first corner of the fixed seat, and the first corner of two Bending Moulds is oppositely arranged.The pre- thermal softening of the heating of carbon fibre material and bending processing can be realized using the bender, take into full account the defects of existing carbon fibre material matter is hard and brittleness is easily broken greatly when carrying out bending process, first carried out carrying out bending again after heating and softening processing can effectively to prevent material fracture damage.
Description
Technical field
The present invention relates to technical field of textile machine, and in particular to a kind of bender and its application method.
Background technology
When forming T-shaped carbon fibre material, it is necessary to carry out bending processing to the carbon fibre material of the straight shape of length, then by bending
The assembled T-shaped material of two L-type materials formed afterwards, but carbon fibre material matter is hard and brittleness is big, is easily broken, and it is existing
Bending material can only carry out bending processing, and can not realize the full-automatic production of T profile material, work efficiency is low, finished product
Rate is low.
In view of above-mentioned existing bending mechanism there are the defects of, the present inventor is based on being engaged in such product design manufacture more
The practical experience and professional knowledge that year enriches, and coordinate the utilization of scientific principle, actively it is subject to research and innovation, to found a kind of bending
Machine and its application method, make it have more practicality.By constantly research, design, and after studying sample repeatedly and improving,
Finally the present invention having practical value is created.
The content of the invention
It is a primary object of the present invention to, overcome existing bending mechanism there are the defects of, and provide a kind of bender and
It is its application method, automated production that is simple in structure, can realizing T-shaped carbon fibre material and high yield rate, efficient, so that more
Add suitable for practicality, and with the utility value in industry.
The object of the invention to solve the technical problems is realized using following technical scheme.
Bender, including：
Frock is overturn, the upset frock is two groups, and is oppositely arranged successively in the first direction；
Bending tool, is arranged between two upset frocks, and the bending tool is internally provided with material placed cavity, and
The perforation direction of the material placed cavity is parallel with the first direction；
First driving means, for being provided to the bending tool along the power moved perpendicular to the first direction；
Wherein,
Frock is overturn described in every group to be included：
Square mounting；
L-type rotating arm, including vertically disposed first rotating arm and the second rotating arm, wherein the end of the first rotating arm turns
It is dynamic to be arranged in the fixed seat；
Bending Mould, is arranged on the first corner of the fixed seat, and the first corner of two Bending Moulds is oppositely arranged,
For treating that bending material provides bending power to described；
Material placement platform, is arranged on the outside of the end of second rotating arm, and is arranged in parallel with second rotating arm.
As a kind of perferred technical scheme, the bending tool is internally provided with first heater, for institute
State and treat that bending material heats.
As a kind of perferred technical scheme, fixing device is provided with the material placement platform, for fixed placement
Bending material is treated described on the material placement platform.
As a kind of perferred technical scheme, the upset frock also sets up rotating angle control device, for controlling
State the rotating angle of L-type rotating arm.
As a kind of perferred technical scheme, the rotating angle control device includes：
Angular displacement sensor, the angular displacement sensor are set on the rotary shaft, for measuring the rotating angle of L-type rotating arm
Degree；
Control centre, the second driving device that rotary power is provided with the angular displacement sensor, to the L-type rotating arm connect
Connect.
As a kind of perferred technical scheme, second driving device is servomotor.
As a kind of perferred technical scheme, the upset frock further includes；
Base, the base include base body and the lead screw assembly for being arranged on the base body top, the base body
It is fixed on the nut of the lead screw assembly, the fixed seat is fixedly connected with screw.
As a kind of perferred technical scheme, it is provided with the inside of second rotating arm parallel with second rotating arm
Secondary heating mechanism, and when second rotating arm rotate to it is parallel with the first direction when, the secondary heating mechanism
The difference of the distance between described Bending Mould and the thickness for treating bending material is d, and 0≤d≤0.5mm.
The application method of bender, includes the following steps：
Step 1, by two it is identical described in treat that bending material is placed and secured in two materials being oppositely arranged and puts respectively
On horizontalization platform；
Step 2, the mobile bending tool to the material placed cavity therein and the material placement platform are in same water
After horizontal line, treat that bending material to part enters the material placed cavity described in movement two；
Fixing device in step 3, the opening material placement platform, the bending tool continue along the shifting in the step 2
Dynamic direction movement, and drive the bending tool that the L-type rotating arm is rotated；
Step 4, the opposite direction of the bending tool along moving direction described in the step 3 treat bending material described in being moved to
Another part is contacted with the Bending Mould；
Step 5, the driving bending tool rotates so that the L-type rotating arm is rotated to second rotating arm and described first
Direction is parallel, treats that bending material heats to described at this time；
Step 6, the opposite direction of the bending tool along moving direction described in the step 3 continue to move to the institute so that after softening
State and treat bending material buckles into two symmetrical L-types；
Step 7, by two it is described upset frocks move towards to treated described in two bending material connect be merged into it is T-shaped.
As a kind of perferred technical scheme, L-type rotating arm is rotated by 90 ° described in the step 3.
Using above-mentioned technical proposal, following technique effect can be realized：
1）, can realize using the bender the pre- thermal softening of the heating of carbon fibre material and bending processing, take into full account existing
The defects of carbon fibre material matter is hard and brittleness is easily broken greatly when carrying out bending process, is first carried out heating and softening processing
Material fracture damage can effectively be prevented by carrying out bending again afterwards；
2）, the bender it is simple in structure, easy for installation, can substitute traditional artificial method, improve work efficiency.
Brief description of the drawings
Fig. 1 is the structure diagram of bender of the present invention（First state）；
Fig. 2 is the structure diagram of bender of the present invention（Second state）；
Fig. 3 is the structure diagram of bender of the present invention（The third state）；
Fig. 4 is the structure diagram of bender of the present invention（4th state）；
Fig. 5 is the structure diagram of bender of the present invention（5th state）
Fig. 6 is the structure diagram of bender of the present invention（6th state）；
Fig. 7 is the structure diagram of bender of the present invention（7th state）；
Wherein, 1- overturns frock, 11- fixed seats, the first corners of 111-, 12- L-type rotating arms, 121- first rotating arms, 122-
Second rotating arm, 13- Bending Moulds, 14- material placement platforms, 15- angular displacement sensors, 16- bases, 161- base bodies,
162- lead screw assemblies, 17- secondary heating mechanisms；
2- bending tools, 21- first heaters, 22- material placed cavities；
3- treats bending material.
Embodiment
Further to illustrate the present invention to reach the technological means and effect that predetermined goal of the invention is taken, to foundation
Bender proposed by the present invention and its application method its embodiment, feature and its effect, describe in detail as after.
As shown in figs. 1-7, the invention discloses a kind of bender, including：
Frock 1 is overturn, upset frock 1 is two groups, and is oppositely arranged successively in the first direction, as shown in Figure 1, two groups of upset frocks
Center line symmetrical setting of 1 edge perpendicular to first direction；
Bending tool 2, is arranged between two upset frocks 1, being internally provided with for bending tool 2 treats bending material for placement
3 material placed cavity 22, and the perforation direction of material placed cavity 22 is parallel with first direction；
First driving means, for being provided to bending tool 2 along the power moved perpendicular to first direction, that is, provide it along two groups
Overturn the power of the symmetrical direction of principal axis movement of frock 1；
Wherein,
Every group of upset frock 1 includes：
Square mounting 11；
L-type rotating arm 12, including 121 and second rotating arm 122 of vertically disposed first rotating arm, wherein first rotating arm 121
End be rotatably arranged in fixed seat 11, wherein rotation axis is arranged on the center of fixed seat 11；
Bending Mould 13, is arranged on the first corner 111 of fixed seat 11, and the first corner 111 of two Bending Moulds 13 is opposite
Set, for treating that bending material 3 provides bending power, specifically, two groups of fixed seats 11 are parallel and upper at a distance of nearer side wall
The corresponding corner in end is respectively corresponding first corner 111 of every group of fixed seat 11；
Material placement platform 14, is arranged on the outside of the end of the second rotating arm 122, and is arranged in parallel with the second rotating arm 122, when
When the rotation of second rotating arm 122 is to the position parallel with first direction, material placement platform 14 is in the upper of the second rotating arm 122
Side, bending material 3 is treated for carrying.
As a kind of perferred technical scheme, bending tool 2 is internally provided with first heater 21, for waiting to roll over
Curved material 3 heats, specifically, first heater 21 is arranged on the inner side of the second rotating arm 122, when the second rotating arm 122 revolves
When pivoted arm is rotated to the position parallel with first direction, first heater 21 is located at the lower section of the second rotating arm 122, for adding
Heat fixation treats bending material 3 between first heater 21 and fixed seat 11.
As a kind of perferred technical scheme, fixing device is provided with material placement platform 14, existed for fixed placement
Bending material 3 is treated on material placement platform 14, in order to avoid waiting to roll on material placement platform 14 when L-type rotating arm 12 rotates
Curved material 3 drops, and is provided with an upper portion thereof for fixed fixing device, specifically, fixing device includes one group of push plate, often
Group push plate includes two push plates, and every group of push plate is separately positioned between two groups of opposite side walls of material placement platform 14, and each
Push plate is connected by compressing spring with corresponding side wall, the elastic force by compressing spring will treat bending material 3 be fastened on push plate it
Between, in order to increase fixed effect, multigroup push plate can be set.
As a kind of perferred technical scheme, upset frock 1 also sets up rotating angle control device, for controlling L-type to revolve
12 rotating angle of pivoted arm.
As a kind of perferred technical scheme, rotating angle control device includes：
Angular displacement sensor 15, angular displacement sensor 15 is set on the rotary shaft, for measuring 12 rotating angle of L-type rotating arm
Degree；
Control centre, the second driving device that rotary power is provided with angular displacement sensor 15, to L-type rotating arm 12 are connected, lead to
The start and stop that the rotation angle that the angular displacement sensor 15 received measures controls the second driving device are crossed, so as to be accurately controlled rotation
Gyration.
As a kind of perferred technical scheme, the second driving device is servomotor.
As a kind of perferred technical scheme, upset frock 1 further includes；
Base 16, base 16 include base body 161 and the lead screw assembly 162 for being arranged on 161 top of base body, two groups of big restaurants
The screw of the lead screw assembly 162 of frock is on same straight line, and base body 161 is fixed at the nut of lead screw assembly 162
On, fixed seat 11 is fixedly connected with screw, the achievable two groups of upset frocks 1 under the drive of power set of lead screw assembly 162
Opposite or mutually close movement.Specifically, the bottom fixed placement of base body 161 is in bottom surface or workshop, lead screw assembly
162 screw can be moved with power set along screw length direction.Under the drive of power set, what is be fixedly connected with leading screw consolidates
Reservation 11 drives upset frock 1 is overall to be moved along screw length direction, i.e., two groups of upset frocks 1 can under the drive of power set
Realize opposite or mutually close movement.
As a kind of perferred technical scheme, the inner side of the second rotating arm 122 is provided with parallel with the second rotating arm 122
Secondary heating mechanism 17, and when the rotation of the second rotating arm 122 is extremely parallel with first direction, secondary heating mechanism 17 and bender
The difference of the distance between 13 thickness with treating bending material 3 of tool is d, and 0≤d≤0.5mm.
The application method of bender, includes the following steps：
Step 1, as shown in Figure 1, identical treating that bending material 3 is placed and secured in two materials being oppositely arranged respectively by two
On placement platform 14；
Step 2, as shown in Fig. 2, mobile bending tool 2 to material placed cavity 22 therein and material placement platform 14 in same
After horizontal line, mobile two are treated that bending material 3 to part enters material placed cavity 22；
Fixing device in step 3, opening material placement platform 14, as shown in figure 3, bending tool 2 continues the shifting along in step 2
Dynamic direction movement, and bending tool 2 is driven so that L-type rotating arm 12 rotates；
Step 4, bending tool 2 opposite direction of moving direction along step 3 are moved to the another part for treating bending material 3 and bending
Mould 13 contacts；
Step 5, as shown in figure 4, driving bending tool 2 rotate so that L-type rotating arm 12 rotate to the second rotating arm 122 and first
Direction is parallel, is treated that bending material 3 heats at this time so that treats that the softening of bending material 3 is easy to latter procedure bending processing, is not easy
Cause the fracture of material；
Step 6, as shown in figure 5, the opposite direction of moving direction along step 3 of bending tool 2 is continued to move to so that being treated after softening
Bending material 3 is bent into two symmetrical L-types；
Step 7, as shown in fig. 6, by two upset frocks 1 move towards to two treat bending material 3 connect be merged into it is T-shaped.
Step 8, as shown in fig. 7, mobile any upset frock 1 so that T profile material is in non-impaction state, easy to work
Personnel take out.
As a kind of perferred technical scheme, L-type rotating arm 12 is rotated by 90 ° in step 3.
The above described is only a preferred embodiment of the present invention, not make limitation in any form to the present invention, though
So the present invention is disclosed above with preferred embodiment, but is not limited to the present invention, any to be familiar with this professional technology people
Member, without departing from the scope of the present invention, when the technology contents using the disclosure above make a little change or modification
For the equivalent embodiment of equivalent variations, as long as being the content without departing from technical solution of the present invention, the technical spirit according to the present invention
Any simple modification, equivalent change and modification made to above example, in the range of still falling within technical solution of the present invention.
Claims (10)
1. bender, it is characterised in that including：
Overturn frock（1）, the upset frock（1）For two groups, and it is oppositely arranged successively in the first direction；
Bending tool（2）, it is arranged on two upset frocks（1）Between, the bending tool（2）Be internally provided with material
Placed cavity（22）, and the material placed cavity（22）Perforation direction it is parallel with the first direction；
First driving means, for the bending tool（2）There is provided along the power moved perpendicular to the first direction；
Wherein,
Frock is overturn described in every group（1）Including：
Square mounting（11）；
L-type rotating arm（12）, including vertically disposed first rotating arm（121）With the second rotating arm（122）, wherein described first
Rotating arm（121）End be rotatably arranged on the fixed seat（11）On；
Bending Mould（13）, it is arranged on the fixed seat（11）The first corner（111）, and two Bending Moulds（13）'s
First corner（111）It is oppositely arranged；
Material placement platform（14）, it is arranged on second rotating arm（122）End on the outside of, and with second rotating arm
（122）It is arranged in parallel.
2. bender according to claim 1, it is characterised in that the bending tool（2）Be internally provided with first plus
Thermal（21）, for treating bending material to described（3）Heating.
3. bender according to claim 1, it is characterised in that the material placement platform（14）On be provided with fixed dress
Put, for fixed placement in the material placement platform（14）On described treat bending material（3）.
4. bender according to claim 1, it is characterised in that the upset frock（1）Also set up rotation angle control
Device, for controlling the L-type rotating arm（12）Rotating angle.
5. bender according to claim 4, it is characterised in that the rotating angle control device includes：
Angular displacement sensor（15）, the angular displacement sensor（15）Set on the rotary shaft, for measuring the L-type rotating arm
（12）Rotating angle；
Control centre, with the angular displacement sensor（15）, to the L-type rotating arm（12）Second driving of rotary power is provided
Device connects.
6. bender according to claim 5, it is characterised in that second driving device is servomotor.
7. bender according to claim 1, it is characterised in that the upset frock（1）Further include；
Base（16）, the base（16）Including base body（161）Be arranged on the base body（161）The leading screw on top
Component（162）, the base body（161）It is fixed at the lead screw assembly（162）Nut on, the fixed seat（11）
It is fixedly connected with screw.
8. bender according to claim 1, it is characterised in that second rotating arm（122）Inner side be provided with
Second rotating arm（122）Parallel secondary heating mechanism（17）, and work as second rotating arm（122）Rotation to it is described
When first direction is parallel, the secondary heating mechanism（17）With the Bending Mould（13）The distance between treat bending material with described
Material（3）The difference of thickness be d, and 0≤d≤0.5mm.
9. the application method of bender according to claim 1, it is characterised in that include the following steps：
Step 1, by two it is identical described in treat bending material（3）Two materials being oppositely arranged are placed and secured in respectively
Placement platform（14）On；
Step 2, the mobile bending tool（2）To the material placed cavity therein（22）With the material placement platform（14）
After same horizontal line, bending material is treated described in movement two（3）Enter the material placed cavity to part（22）；
Step 3, open the material placement platform（14）On fixing device, the bending tool（2）Continue along the step 2
In moving direction movement, and drive the bending tool（2）So that the L-type rotating arm（12）Rotation；
Step 4, the bending tool（2）It is moved to along the opposite direction of moving direction described in the step 3 and described treats bending material
Material（3）Another part and the Bending Mould（13）Contact；
Step 5, the driving bending tool（2）Rotation is so that the L-type rotating arm（12）Rotate to second rotating arm
（122）It is parallel with the first direction, at this time bending material is treated to described（3）Heating；
Step 6, the bending tool（2）After being continued to move to along the opposite direction of moving direction described in the step 3 so that softening
Described treat bending material（3）It is bent into two symmetrical L-types；
Step 7, by two upset frocks（1）Move towards to treating bending material described in two（3）Connecting, it is T-shaped to be merged into.
10. the application method of bender according to claim 9, it is characterised in that L-type described in the step 3 rotates
Arm（12）It is rotated by 90 °.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810012314.1A CN108000855A (en) | 2018-01-05 | 2018-01-05 | Bender and its application method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810012314.1A CN108000855A (en) | 2018-01-05 | 2018-01-05 | Bender and its application method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108000855A true CN108000855A (en) | 2018-05-08 |
Family
ID=62050172
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810012314.1A Pending CN108000855A (en) | 2018-01-05 | 2018-01-05 | Bender and its application method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108000855A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111659775A (en) * | 2020-06-16 | 2020-09-15 | 广东科学技术职业学院 | Control method and control system of bending machine and bending machine |
| CN116587583A (en) * | 2023-06-12 | 2023-08-15 | 江苏上玻玻璃有限公司 | Device and method for processing organic glass with large bending degree |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN205684540U (en) * | 2016-06-14 | 2016-11-16 | 天津中旭升达科技有限公司 | A kind of automatization round steel bender |
| CN206812425U (en) * | 2017-05-15 | 2017-12-29 | 北京航空航天大学 | A kind of multifunctional composite bending forming machine |
| CN207931076U (en) * | 2018-01-05 | 2018-10-02 | 常州市新创智能科技有限公司 | Bender |
-
2018
- 2018-01-05 CN CN201810012314.1A patent/CN108000855A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN205684540U (en) * | 2016-06-14 | 2016-11-16 | 天津中旭升达科技有限公司 | A kind of automatization round steel bender |
| CN206812425U (en) * | 2017-05-15 | 2017-12-29 | 北京航空航天大学 | A kind of multifunctional composite bending forming machine |
| CN207931076U (en) * | 2018-01-05 | 2018-10-02 | 常州市新创智能科技有限公司 | Bender |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111659775A (en) * | 2020-06-16 | 2020-09-15 | 广东科学技术职业学院 | Control method and control system of bending machine and bending machine |
| CN116587583A (en) * | 2023-06-12 | 2023-08-15 | 江苏上玻玻璃有限公司 | Device and method for processing organic glass with large bending degree |
| CN116587583B (en) * | 2023-06-12 | 2023-10-31 | 江苏上玻玻璃有限公司 | Device and method for processing organic glass with large bending degree |
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Application publication date: 20180508 |