CN108000089B - A kind of insulated case assembly auxiliary device - Google Patents
A kind of insulated case assembly auxiliary device Download PDFInfo
- Publication number
- CN108000089B CN108000089B CN201711098628.XA CN201711098628A CN108000089B CN 108000089 B CN108000089 B CN 108000089B CN 201711098628 A CN201711098628 A CN 201711098628A CN 108000089 B CN108000089 B CN 108000089B
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- assembly
- assembly template
- template
- insulated case
- auxiliary device
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B11/00—Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders
- B25B11/02—Assembly jigs
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Conveying And Assembling Of Building Elements In Situ (AREA)
- Floor Finish (AREA)
Abstract
The invention discloses a kind of insulated cases to assemble auxiliary device, including the first assembly template, the second assembly template, third assembly template and assembly pedestal, first fit drawing die board, the second assembly template and third assembly template are successively fixed from the bottom up on assembly pedestal, are respectively arranged with multiple blocked holes and fixation hole on the first assembly template, the second assembly template and third assembly template.Edge case assembly auxiliary device of the invention using it is more convenient with it is simple, be not necessarily to special training, as long as following basic operation flow operations, maintenance and take care of also very convenient;The assembly production of insulated case can be accurately positioned, improve the assembly production precision of insulated case, reduce the generation done over again, reduce the generation of useless part, the cost of manufacturing for reducing insulated case reduces insulated case and makes the time used, improves production efficiency, to improve shipbuilding production efficiency, while also reducing the labor intensity of worker.
Description
Technical field
The present invention relates to shipbuilding technical fields, assemble auxiliary device more particularly to a kind of insulated case.
Background technique
In Large LNG ship, the position of liquefied natural gas storage is also referred to as liquid goods film containment system, and liquid goods film, which is gone along with sb. to guard him, is
System is steel plate structure layer, sublevel thermal insulating warm-keeping layer and invar alloy firm layer, main layer thermal insulating warm-keeping layer and Yin respectively from outside to inside
Shoe plate film layer forms closed cabin.And thermal insulating warm-keeping layer is piled up by insulated case one by one.Original insulated case
Wooden case is spliced by glued board, fills perlite in case, and the present invention relates to insulation box structure with it is pervious entirely different,
Original assembly method can not assembled this kind of structure insulated case.
Summary of the invention
The purpose of the present invention is overcome the deficiencies in the prior art, design a kind of insulated case assembly auxiliary device.
In order to achieve the above objectives, the technical scheme adopted by the invention is that:
A kind of insulated case assembly auxiliary device, which is characterized in that including the first assembly template, the second assembly template, third
Assembly template and assembly pedestal, the edge of first assembly template offer offered on the first blocked hole and its panel it is more
A first connecting hole and the first fixation hole, the edge of second assembly template offers to be opened on the second blocked hole and its panel
Equipped with the second fixation hole, the edge of the third assembly template offers that third is offered on third blocked hole and its panel is solid
Determine hole, the assembly pedestal includes mounting bedplate, the pillar panel for being fixed on mounting bedplate edge, and the side of the pillar panel is set
It is equipped with stepped groove, the first assembly template and the second assembly template are fixed respectively on the stepped groove of pillar panel, third assembly template
It is placed on the top of the second assembly template and the lateral surface of its corner is in contact with the inner sidewall of pillar panel, first clamping
Hole, the second blocked hole and third blocked hole overlap to constitute a clamping groove, the first fixation hole and the second fixation hole phase
It is overlapped to constitute a fixing groove.
Further, the pillar panel includes the first vertical plate and the second vertical plate being vertically fixed on mounting bedplate, and second
Vertical plate is fixed on the inner sidewall of the first vertical plate, and the stitching portion of the first vertical plate and the second vertical plate is provided with a limit plate, described
Limit plate abutting is fixed on the first vertical plate, and the side of the first vertical plate is arranged in the stepped groove.
Further, the shape of the pillar panel and the corner shape of mounting bedplate match, and fix on mounting bedplate
Pillar panel is symmetrical arranged by symmetric points of the central point of mounting bedplate.
Further, the mounting bedplate is rectangular slab, is respectively and fixedly provided with a pillar panel on four corners of rectangular slab,
The stepped groove of the pillar panel of arranged on left and right sides is opposite.
Further, first assembly template and the upper and lower of the second assembly template side are provided with two upwards
Bayonet compatible with the stepped groove.
Further, the stepped groove is there are two step, respectively top bar and gets out of a predicament or an embarrassing situation;The bayonet of first assembly template
It is fastened on the roots level got out of a predicament or an embarrassing situation, the bayonet of the second assembly template is fastened on the roots level of top bar.
Further, right angle is offered on first assembly template, the second assembly template and third assembly template to slit
Mouthful, right angle gap is connected with the blocked hole in its corresponding template.
Further, the thickness of first assembly template, the second assembly template and third assembly template is 10mm.
Further, multiple limiting slots are offered on the panel of first assembly template, limit is provided in limiting slot
Block.
Further, the shape of second blocked hole and third blocked hole, size and number with the first blocked hole
Shape, size and number are identical, the distribution position of the distributing position of the second fixation hole, shapes and sizes and the first fixation hole
Set, shapes and sizes it is identical, the distributing position of third fixation hole is identical as the distributing position of the first fixation hole.
Positive beneficial effect of the invention:
1, insulated case of the present invention assembly auxiliary device using it is more convenient with it is simple, without special training, as long as following
Just, maintenance and keeping are also very convenient for basic operation flow operations.
2, insulated case assembly auxiliary device is used multiple times, and use cost substantially reduces.
3, the present invention can be accurately positioned the assembly production of insulated case, improve the assembly production precision of insulated case, subtract
The generation done over again less reduces the generation of useless part, reduces the cost of manufacturing of insulated case, reduces insulated case and makes the time used,
Production efficiency is improved, to improve shipbuilding production efficiency, while also reducing the labor intensity of worker.
4, by using auxiliary device of the invention, the flow line production that is assembled to form of insulated case, such as a batch can be made
People specially produces insulation roof box sub-assembly, and another a group of people specially produces insulated case floor combination part, and third batch people is responsible for last
Assembling.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the first assembly template.
Fig. 2 is the structural schematic diagram of the second assembly template.
Fig. 3 is the structural schematic diagram of third assembly template.
Fig. 4 is the structural schematic diagram for assembling pedestal.
Fig. 5 is the stationary state figure of the first assembly template.
Fig. 6 is the structural schematic diagram that insulated case assembles auxiliary device.
Fig. 7 is the assembly flow charts of top plate sub-assembly.
Fig. 8 is the assembly flow charts of floor combination part.
Fig. 9 is insulated case entirety assembly flow charts.
The concrete meaning of figure label are as follows: 1 for the first assembly template, 2 be the second assembly template, 3 be third assembly template,
4 it is assembly pedestal, 5 be the first blocked hole, 6 be the first connecting hole, 7 be the first fixation hole, 8 be the second blocked hole, 9 is second solid
Determine hole, 10 be third blocked hole, 11 be third fixation hole, 12 be mounting bedplate, 13 be pillar panel, 14 be stepped groove, 15 be card
Access slot, 16 be fixing groove, 17 be the first vertical plate, 18 be the second vertical plate, 19 be limit plate, 20 be limiting slot, 21 be bayonet, 22 be
Right angle gap, 23 be insulated case square column, 24 be insulated case T shape column, 25 be insulation roof box, 26 be insulated case cushion block,
27 it is insulated case connector, 28 be insulated case bottom plate, 29 be top plate sub-assembly, 30 be insulating layer, 31 be floor combination part, 32 is
Threaded hole.
Specific embodiment
In order to make the objectives, technical solutions and advantages of the present invention clearer, below by shown in the accompanying drawings specific
Embodiment describes the present invention.However, it should be understood that these descriptions are merely illustrative, and it is not intended to limit model of the invention
It encloses.In addition, in the following description, descriptions of well-known structures and technologies are omitted, it is of the invention to avoid unnecessarily obscuring
Concept.
Embodiment is described with reference to Fig. 1, and insulated case assembly auxiliary device of the invention is used to assemble insulated case,
Its assembly production that can fast implement New insulated case, improves the production efficiency of insulated case, improves shipbuilding production efficiency.
The insulated case assembles auxiliary device, including the first assembly template 1, the second assembly template 2, third assembly template 3
With assembly pedestal 4.The edge of first assembly template 1, which offers, offers multiple on the first blocked hole 5 and its panel
One connecting hole 6 and the first fixation hole 7, the edge of second assembly template 2 offers to be opened on the second blocked hole 8 and its panel
Equipped with the second fixation hole 9, the edge of the third assembly template 3, which offers, offers on third blocked hole 10 and its panel
Three fixation holes 11.The shape of second blocked hole 8 and third blocked hole 10, size and number with the shape of the first blocked hole 5, big
It is small identical with quantity, the distributing position of the second fixation hole 9, the distributing position of shapes and sizes and the first fixation hole 7, shape
Identical with size, the distributing position of third fixation hole 11 is identical as the distributing position of the first fixation hole 7, the card in each template
The setting quantity for connecing hole and fixation hole is identical as the column of insulated case and cushion block quantity.In the present embodiment, the first blocked hole 5,
Second blocked hole 8 and third blocked hole 10 are T-shaped hole, and the first fixation hole 7 and the second fixation hole 9 are square hole, and third is fixed
Hole 11 is rectangular opening;First assembly template 1, the second assembly template 2 and third assembly template 3 are for made of aluminum alloy material
The thickness of rectangular slab, the first assembly template 1, the second assembly template 2 and third assembly template 3 is 10mm, and the four of each template
It is all attacked on a side and is drilled with threaded hole 32, each template lifted by the lifting bolt being fixed in threaded hole, lifting bolt
Using the standard component of stainless steel material.
The assembly pedestal 4 is made of aluminum alloy material, and assembly pedestal 4 includes mounting bedplate 12, is fixed on mounting bedplate
The pillar panel 13 of 12 edges, mounting bedplate 12 and pillar panel 13 are fixed by stainless steel screw, pillar panel 13 for pair
First assembly template 1, the second assembly template 2 and third assembly template 3 are supported positioning.The side of the pillar panel 13 is arranged
There is stepped groove 14, the first assembly template 1, the second assembly template 2 and third assembly template 3 are sequentially fixed at assembly bottom from the bottom up
On seat 4, the first assembly template 1 and the second assembly template 2 are fixed respectively on the stepped groove 14 of pillar panel, third assembly template 3
The lateral surface of the top and its corner that are placed on the second assembly template 2 is in contact with the inner sidewall of pillar panel 13.First fit drawing die
After plate 1, the second assembly template 2 and third assembly template 3 are fixed on assembly pedestal 4, the first blocked hole 5, the second blocked hole 8
Overlap to constitute a clamping groove 15 with third blocked hole 10, the first fixation hole 7 and the second fixation hole 9 coincide to
Constitute a fixing groove 16.
The shape of the pillar panel 13 matches with the corner shape of mounting bedplate 12, fixed pillar panel on mounting bedplate
13 are symmetrical arranged by symmetric points of the central point of mounting bedplate 12, mounting bedplate 12 in the present embodiment using rectangular slab,
It is respectively and fixedly provided with a pillar panel on four corners of rectangular slab, the stepped groove of the pillar panel of arranged on left and right sides is opposite.The pillar panel
13 include the first vertical plate 17 and the second vertical plate 18 being vertically fixed on mounting bedplate, and the second vertical plate 18 is fixed on the first vertical plate 17
Inner sidewall on, the stitching portion of the first vertical plate 17 and the second vertical plate 18 is provided with a limit plate 19, and the limit plate 19 is close to
It is fixed on the first vertical plate 17.
Multiple limiting slots 20 are offered on the panel of first assembly template 1, are provided with limited block in limiting slot.First
The upper and lower of 2 side of assembly template 1 and the second assembly template is provided with two cards compatible with the stepped groove 14 upwards
Mouthfuls 21, right angle gap 22, right angle gap are offered on the first assembly template 1, the second assembly template 2 and third assembly template 3
22 are connected with the blocked hole in its corresponding template.The side of the first vertical plate 17, the stepped groove is arranged in the stepped groove 14
14 there are two step, respectively top bar and gets out of a predicament or an embarrassing situation.The bayonet of first assembly template 1 is fastened on the roots level got out of a predicament or an embarrassing situation,
The bayonet of second assembly template 2 is fastened on the roots level of top bar.
It is as follows that the specific assembling process that auxiliary device assembles insulated case is assembled by insulated case:
Step 1: assembly top plate sub-assembly 29:
Firstly, assembly pedestal 4 is placed on level ground, the first assembly template 1, the second assembly template 2 and third dress
It is successively fixed from the bottom up with template 3 on assembly pedestal 4.First assembly template 1 is fixed when assembling on pedestal 4, makes its card
Mouth is fastened on the roots level that stepped groove gets out of a predicament or an embarrassing situation, an inner side edge of right angle gap is resisted against on limit plate.Second fit drawing die
Plate 2 is fixed when assembling on pedestal 4, and bayonet is fastened on an inside of the roots level of stepped groove top bar, right angle gap
While being resisted against on limit plate.Third assembly template 3 is placed on the upper surface of the second assembly template 2, makes one of its right angle gap
Inner side edge is resisted against on limit plate, and the center of third fixation hole and the center of the second fixation hole is made to coincide.First fit drawing die
After plate 1, the second assembly template 2 and third assembly template 3 fix, the second blocked hole 8 and third blocked hole 10 and first block
It connects hole 5 to coincide to constitute a clamping groove 15, the first fixation hole 7 and the second fixation hole 9 coincide to constitute one admittedly
Determine slot 16.
Then, the square column of insulated case 23 is inserted into fixing groove 16, T shape column 24 is inserted into clamping groove 15, the side of making
The bottom surface of shape column 23 and T shape column 24 is in contact with the upper surface of mounting bedplate 12, and using electric drill according to insulation roof box
The top progress prebored hole of preset screw hole position line difference square shaped column and T shape column (puts insulation roof box on 25
Onto square column and T shape column, carried out according to the screw hole position line square shaped column and T shape column finished in advance on its panel
Drilling).The hole of square column and T shape column is drilled and then insulated case cushion block 26 is inserted into third fixation hole 11, and adopts
Prebored hole is carried out to cushion block 26 according to preset screw hole position line on insulation roof box 25 with electric drill (to put insulation roof box 25
Onto cushion block 26, drilled according to the screw hole position line finished in advance on its panel to cushion block 26), cushion block 26 is located at side at this time
The top of shape column 23.Then, after the upper surface of cushion block 26 one layer of expansion glue of smearing, 5-10min, by the roof box 25 that insulate
It lies in a horizontal plane on T shape column 24 and cushion block 26, it will insulation roof box 25, square column 23, T shape column 24 and pad using screw
Block 26 is integrally fixed, and constitutes the top plate sub-assembly of insulated case.
Step 2: mounting bedplate sub-assembly 31:
Firstly, assembly pedestal 4 is placed on level ground, the first assembly template 1 is fixed on assembly pedestal 4, first
Assembly template 1 is fixed when assembling on pedestal 4, and fixation position is identical as fixation position when assembling top plate sub-assembly, should be made
Its bayonet is fastened on the roots level that stepped groove gets out of a predicament or an embarrassing situation, an inner side edge of right angle gap is resisted against on limit plate.Then, will
The connector 27 of insulated case is inserted into the first connecting hole 6 of the first assembly template, and using electric drill according on insulated case bottom plate 28
Preset screw hole position line carries out prebored hole to connector 27 and (insulated case bottom plate 28 is put on connector 27, according to its face
The screw hole position line finished in advance on plate drills to connector).
Finally, insulated case bottom plate 28 is lain in a horizontal plane on connector 27, by insulated case bottom plate 28 and connected using screw
Part 27 is integrally fixed, and constitutes the floor combination part of insulated case.
Step 3: starting to assemble top plate sub-assembly, insulating layer and floor combination part, constitute complete insulated case;
Firstly, assembly pedestal 4 is placed on level ground, top plate sub-assembly is placed on assembly pedestal with its upside down orientation
It is interior, so that insulation roof box 25 is in contact with the mounting bedplate 12 for assembling pedestal;After top plate sub-assembly places, using electric drill root
It is carried out according to lower part of the screw hole position line preset on insulated case bottom plate 28 to square column 23 in top plate sub-assembly and T shape column 24
Prebored hole.Then, T shape column 24 is made to pass through the T-shaped hole of insulating layer, the square hole that square column 23 passes through insulating layer, thus will
Insulating layer 30 is interspersed on the column of top plate sub-assembly, floor combination part 31 is placed on insulating layer 30, in the present embodiment
Insulating layer is preset with T-shaped hole and square hole on insulating layer using compound glass cotton.Finally, being combined top plate using screw
Part, insulating layer and floor combination part are integrally fixed, and constitute complete insulated case.
Finally it should be noted that: the above embodiments are merely illustrative of the technical scheme of the present invention and are not intended to be limiting thereof;To the greatest extent
The present invention is described in detail with reference to preferred embodiments for pipe, those of ordinary skills in the art should understand that;Still
It can modify to a specific embodiment of the invention or some technical features can be equivalently replaced;Without departing from this hair
The spirit of bright technical solution should all cover within the scope of the technical scheme claimed by the invention.
Claims (10)
1. a kind of insulated case assembles auxiliary device, which is characterized in that including the first assembly template (1), the second assembly template (2),
Third assembly template (3) and assembly pedestal (4), the edge of first assembly template (1) offer the first blocked hole (5) and
Multiple first connecting holes (6) and multiple first fixation holes (7), the corner of second assembly template (2) are offered on its panel
Place offers to be offered the second fixation hole (9) on the second blocked hole (8) and its panel, the corner of the third assembly template (3)
Place offers to be offered third fixation hole (11) on third blocked hole (10) and its panel, and the assembly pedestal (4) includes assembly
The side of bottom plate (12), the pillar panel (13) for being fixed on mounting bedplate edge, the pillar panel (13) is provided with stepped groove
(14), the first assembly template (1) and the second assembly template (2) are fixed respectively on the stepped groove of pillar panel, third assembly template
(3) lateral surface for being placed on the top of the second assembly template (2) and its corner is in contact with the inner sidewall of pillar panel (13), described
First blocked hole (5), the second blocked hole (8) and third blocked hole (10) overlap to constitute a clamping groove (15), the
One fixation hole (7) and the second fixation hole (9) coincide to constitute a fixing groove (16).
2. insulated case according to claim 1 assembles auxiliary device, which is characterized in that the pillar panel (13) includes vertical
The first vertical plate (17) and the second vertical plate (18) being fixed on mounting bedplate, the second vertical plate (18) are fixed on the first vertical plate (17)
On inner sidewall, the stitching portion of the first vertical plate (17) and the second vertical plate (18) is provided with a limit plate (19), the limit plate
(19) it is close to be fixed on the first vertical plate (17), side of stepped groove (14) setting in the first vertical plate (17).
3. insulated case according to claim 2 assembles auxiliary device, which is characterized in that the shape of the pillar panel (13) with
The corner shape of mounting bedplate (12) matches, and fixed pillar panel is using the central point of mounting bedplate as symmetric points on mounting bedplate
It is symmetrical arranged.
4. insulated case according to claim 3 assembles auxiliary device, which is characterized in that the mounting bedplate (12) is rectangle
Plate is respectively and fixedly provided with a pillar panel on four corners of rectangular slab, and the stepped groove of the pillar panel of arranged on left and right sides is opposite.
5. insulated case according to claim 1 assembles auxiliary device, which is characterized in that first assembly template (1) and
The upper and lower of the second assembly template (2) side is provided with two bayonets (21) compatible with the stepped groove upwards.
6. insulated case according to claim 5 assembles auxiliary device, which is characterized in that there are two platforms for the stepped groove (14)
It rank, respectively top bar and gets out of a predicament or an embarrassing situation;The bayonet of first assembly template is fastened on the roots level got out of a predicament or an embarrassing situation, the second assembly template
Bayonet be fastened on the roots level of top bar.
7. insulated case according to claim 1 assembles auxiliary device, which is characterized in that first assembly template (1), the
It is offered right angle gap (22) on two assembly templates (2) and third assembly template (3), right angle gap (22) and its corresponding template
On blocked hole be connected.
8. insulated case according to claim 1 or claim 7 assembles auxiliary device, which is characterized in that first assembly template
(1), the thickness of the second assembly template (2) and third assembly template (3) is 10mm.
9. insulated case according to claim 1 assembles auxiliary device, which is characterized in that first assembly template (1)
It is offered on panel multiple limiting slots (20), is provided with limited block in limiting slot.
10. insulated case according to claim 1 assembles auxiliary device, which is characterized in that second blocked hole (8) and the
Shape, the size and number of three blocked holes (10) are identical with shape, the size and number of the first blocked hole (5), and second
The distributing position of fixation hole (9), shapes and sizes are identical with the distributing position of the first fixation hole (7), shapes and sizes, the
The distributing position of three fixation holes (11) is identical as the distributing position of the first fixation hole (7).
Priority Applications (1)
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CN201711098628.XA CN108000089B (en) | 2017-11-09 | 2017-11-09 | A kind of insulated case assembly auxiliary device |
Applications Claiming Priority (1)
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CN201711098628.XA CN108000089B (en) | 2017-11-09 | 2017-11-09 | A kind of insulated case assembly auxiliary device |
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CN108000089A CN108000089A (en) | 2018-05-08 |
CN108000089B true CN108000089B (en) | 2019-08-23 |
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CN201711098628.XA Active CN108000089B (en) | 2017-11-09 | 2017-11-09 | A kind of insulated case assembly auxiliary device |
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Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109227066B (en) * | 2018-07-18 | 2020-07-03 | 钟祥博谦信息科技有限公司 | Installation mould that can fast assembly host computer for computer |
CN109968026B (en) * | 2019-04-28 | 2020-08-25 | 上海交通大学 | Box body assembly system and method of polyurethane insulation box for LNG ship |
CN109968700B (en) * | 2019-04-28 | 2020-09-08 | 上海交通大学 | Manufacturing method and manufacturing system of polyurethane insulation box for liquefied natural gas ship |
CN109940389B (en) * | 2019-04-28 | 2020-08-25 | 上海交通大学 | Box body assembly system of polyurethane insulation box for liquefied natural gas ship |
CN109958691B (en) * | 2019-04-28 | 2021-01-22 | 上海交通大学 | Method for assembling and manufacturing bottom layer component of large-size polyurethane insulation box for LNG ship |
CN110127367B (en) * | 2019-04-28 | 2020-06-19 | 上海交通大学 | Split-flow and flow-collection interactive assembly manufacturing method of polyurethane insulation box for LNG ship |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
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US7025318B2 (en) * | 2001-03-19 | 2006-04-11 | Baxter International Inc. | Container support |
CN2799472Y (en) * | 2005-02-03 | 2006-07-26 | 中国国际海运集装箱(集团)股份有限公司 | Underframe for tray box and tray box using same |
DE102006015807A1 (en) * | 2006-03-02 | 2007-09-06 | Rainer Kapelski | Device and method for inserting and removing twist-lock container securing fittings |
CN101204796B (en) * | 2007-12-12 | 2010-12-22 | 沪东中华造船(集团)有限公司 | Spider clip and insulation box installing method for liquefy natural gas boat insulation install |
CN205798907U (en) * | 2016-05-20 | 2016-12-14 | 新昌县万成科技有限公司 | Intelligence press-fits conveying assembling device |
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