CN107999731A - Cast member apparatus for eliminating sludge - Google Patents

Abstract

The invention discloses cast member apparatus for eliminating sludge, and in particular to cast member cleans field.Cast member apparatus for eliminating sludge, including babinet, the first conveyer belt is equipped with babinet, wiper mechanism and the second conveyer belt, inflation set is cased with support plate, inflation set is linked with pump structure, support plate lower end is equipped with support column, the first spring is connected between support column and the bottom of box, cylinder is equipped with below support plate, fixed column is equipped with each wedge frame, second spring is each equipped between fixed column and cabinet wall, clamping part is additionally provided with each wedge frame, catheter is equipped between cleaning case and wedge frame, catheter is equipped with pause switch component, catheter lower end is linked with hose, support rod is coated with hose, the 3rd spring is connected between support rod and catheter, support rod is equipped with the first cleaning disk.Hole in the prior art on cast member is overcome using technical solution of the present invention or the problem of the strong debris of interior intracavitary adhesiveness is difficult to cleaning, the surface cleaning available for cast member.

Description

Cast member apparatus for eliminating sludge

Technical field

The present invention relates to cast member to clean field, more particularly to cast member apparatus for eliminating sludge.

Background technology

For some current casting after the completion of processing and fabricating, greasy dirt, residual sand etc. are often adhered in hole or inner cavity on casting Debris, thus usually require to be cleaned after Mechanical processing of casting completes, avoid the pollutant effect casting product such as residual sand, greasy dirt Matter.In traditional casting cleaning, mode that generally use is manually cleaned cleans the residual of hole on casting or inner cavity The debris such as sand, greasy dirt；But not only labor intensity is big for the mode manually cleaned, cleaning efficiency is low, but also cleaning quality is difficult to Ensure.

To solve the above-mentioned problems, Chinese patent (patent announcement number：CN10404771B a kind of casting cleaning system) is disclosed System, includes the cleaning case (1) of upper end opening, is hinged on the case lid (8) of cleaning case upper port, can by vertical axles (2) Rotate be arranged in cleaning case, the cleaning turntable (10) for placing casting, for storing the degreasing bath of cleaning solution (12a), potcher and anti-rust groove (12d)；Vertical axles (2) are rotatably installed in the middle part of cleaning case bottom surface by bearing, And the lower end of vertical axles passes through cleaning case bottom surface, below cleaning case, it is additionally provided with outside cleaning case perpendicular for driving The driving executive device that d-axis bar rotates；Upper waterway pipe (9) is equipped with case lid (8), upper waterway pipe is equipped with some spouts Nozzle directed downwardly；Degreasing bath, potcher and anti-rust groove are connected by waterway pipe with upper waterway pipe respectively, and each waterway tube Water pump and water inlet switch valve are respectively equipped with road；Cleaning case bottom is equipped with drain outlet (6)；Cleaning case is located at degreasing Refluxing opening (124), draining are respectively equipped with the top surface of the top of groove, potcher and anti-rust groove, degreasing bath, potcher and anti-rust groove Outlet is connected by reflux line with each refluxing opening, reflux line including the main return duct (71) that is connected with drain outlet and Corresponded with each refluxing opening, and connect the branch return duct (72) of each refluxing opening and main return duct, and on each branch return duct It is additionally provided with backflow controlled value.

Such scheme is by the way that casting is placed on cleaning turntable, then by upper waterway pipe by degreasing bath, potcher And the cleaning solution in anti-rust groove is imported in nozzle and sprayed, and casting is cleaned, although working when eliminating manually cleaning The problem of intensity is big, cleaning efficiency is low, but only dissolved the debris such as the greasy dirt of cast(ing) surface, residual sand by cleaning solution, and Taken away, the strong debris of some adhesivenesses can not equally be washed, cleaning quality is difficult to ensure that by cleaning solution.

The content of the invention

It is strong to solve hole on cast member or interior intracavitary adhesiveness the invention is intended to provide a kind of cast member apparatus for eliminating sludge Debris is difficult to the problem of cleaning.

In order to achieve the above object, base case of the invention is as follows：Cast member apparatus for eliminating sludge, includes the case of inner hollow Body, the first conveyer belt, wiper mechanism and the second conveyer belt that height gradually reduces, institute are equipped with the babinet successively from left to right Wiper mechanism is stated including support plate, two to be used for the wedge frame coated above support plate and the cleaning case positioned at casing top, institute State and inflation set is cased with support plate, the inflation set is linked with pump structure, and the support plate lower end is equipped with support column, the branch The first spring is connected between dagger and the bottom of box, the support plate lower section is equipped with cylinder close to the side of the first conveyer belt, The cylinder is fixed in babinet, and two wedge frames are symmetricly set on support plate both sides, is equipped with each wedge frame solid Fixed column, is each equipped with second spring between the fixed column and cabinet wall, is additionally provided with each wedge frame for clamping The clamping part of workpiece, the cleaning case are fixed in casing top, and catheter is equipped between cleaning case and the wedge frame, described to lead Liquid pipe is equipped with the pause switch component for being used for intermittently opening catheter, and the catheter lower end is linked with hose, the hose On be coated with support rod, be connected with the 3rd spring between the support rod and catheter, the support rod is equipped with the first cleaning disk.

The principle of base case：Before present apparatus operation, first the first cleaning disk props up wedge frame, and the 3rd spring is in compression at this time State, then cast member is placed on the first conveyer belt, the first conveyer belt is opened, cast member is transported to cleaning by the first conveyer belt Mechanism, when cast member is dropped down onto in support plate, effect that cast member passes through self gravitation so that support plate declines and compresses first Spring, during support plate declines, support plate promotes two wedge frames to move round about, is beaten at this time above support plate Open, under the action of the 3rd spring force, dropped down onto under the first cleaning disk on cast member and prop up cast member；Two wedge frames are to phase When opposite direction is moved, wedge frame promotes the clamping part on wedge frame to step up cast member both sides.

After cast member, which is clamped, to be consolidated, cleaning solution is injected into cleaning case, pause switch component is then turned on and inflates Mechanism, after pause switch component is opened, cleaning solution is flowed into hose along catheter, and hose injects cleaning solution in cast member. Inflate mechanism open after, inflate mechanism start to inflation set inflation so that inflation set bulge and jack up cast member, due to inflation The irregular of set bulges, and is waved so support plate produces under the action of cast member gravity, and inflation set is squeezed into cast member Hole or inner cavity in, by inflate set with hole or the friction of inner cavity and the double action of cleaning solution, by the oil in hole or inner cavity The debris such as dirty, residual sand rub off.After inflation set bulges and contacted with the first cleaning disk, it can also be driven and filled by the first cleaning disk Air-casing rubs cast member hole or inner cavity, and debris therein rubbing is fallen, enhances cleaning efficiency and effect, and first Cleaning disk can also be moved when support plate is swung on cast member, add the scope of cleaning so that cleaning is more comprehensive.

After cast member is cleaned, starts cylinder and the second conveyer belt and close pause switch component and inflate Squeeze through, support plate is tilted close to one end of the first conveyer belt and tilted to the second conveyer belt, gravity of the cast member at itself at this time Effect downslide is dropped down onto on the second conveyer belt, and cast member is carried out wiper mechanism by the second conveyer belt.When cast member is slid to second During conveyer belt, the weight saving in support plate at this time, support plate resets under the elastic force effect of the first spring, moves on the supporting plate When, support plate disappears the thrust of wedge frame, and wedge frame resets under the action of second spring elastic force at this time, and two wedge frames again will branch In fagging is coated on, and the first cleaning disk is limited on two wedge frames.

The advantages of base case：Compared with prior art, 1, the present apparatus can be by inflation set inflation so that inflation is sleeved on The debris in hole or inner cavity is rubbed off during bulging, alleviates artificial labor intensity, there is provided cleaning efficiency；Due to filling Bulging for air-casing is irregular, and inflation set can be made to enter different hole or inner cavity, increase the scope and efficiency of cleaning；2nd, prop up Fagging lower end is equipped with and the first spring is connected between support column, support column and the bottom of box, can pass through cast member own wt band Dynamic support plate declines to open wedge frame, and the first cleaning disk is fallen and withstands cast member；And under the gravity of cast member Also support plate is driven to swing so that the first cleaning disk slides on cast member, expands the scope of cleaning, realizes casting Part completely cleans.

Preferred solution one：Based on scheme preferred solution, inflating mechanism includes being fixed on the first motor in babinet With the first fixed block and it is fixedly connected on the air bag of support plate bottom, air bag and inflation set unicom, the output shaft of the motor It is equipped with the first cam, through there is first connecting rod in first fixed block, the is connected between the first connecting rod and air bag Four springs, by above-mentioned setting, the first cam, the first fixed block, first connecting rod and the 4th spring form cam mechanism, can between To have a rest and inflation set is inflated so that inflation set progressively bulges, and has different degrees of friction to the hole on cast member or inner cavity, from And the hole or inner cavity to cast member form the effect of rubbing, the effect of cleaning is improved.

Preferred solution two：Based on scheme preferred solution, each clamping part includes being rotatably connected on babinet Interior shaft and the second fixed block being fixedly connected in babinet, the shaft offset with fixed column, in each shaft Equipped with the second cam, through there is the second connecting rod through wedge frame in each second fixed block, the second connecting rod is with consolidating Determine to be connected with the 5th spring between block, each described second connecting rod one end offsets with the second cam, each second connecting rod The other end is respectively connected with the second cleaning disk, passes through above-mentioned setting so that the second cleaning disk at left and right sides of cast member is clamping Inflation set can be rubbed while cast member, improve cleaning efficiency and effect.

Preferred solution three：Preferably two preferred solution, it is described first cleaning disk and second cleaning disk have by Elastic material is made, and by above-mentioned setting, the first cleaning disk and the surface of internal cavity of the second cleaning disk and cast member can be made to paste completely Close, improve the effect of cleaning.

Preferred solution four：As the preferred solution of pedestal scheme, the pause switch component includes the wedge through catheter Plate, the second motor being fixed in babinet and the 3rd fixed block, the inlet opening that width is less than catheter, institute are provided with the wedge To state and the 6th spring is connected between wedge and catheter, the output shaft of second motor is equipped with the 3rd cam, and the described 3rd Through the tapered bar for being useful for promoting wedge in fixed block, by above-mentioned setting, the 3rd cam, the 3rd fixed block and tapered bar constitute Cam mechanism, intermittently can promote wedge to move so that the inlet opening on wedge is located in catheter so that cleaning solution by into Fluid apertures flows out, and the utilization rate of cleaning solution can be improved by tapping mode.

Preferred solution five：As the preferred solution of pedestal scheme, the wiper mechanism is equipped with the first conveyer belt adjacent First recycling bins, first recycling bins are fixed on the bottom of box, first are connected between first recycling bins and support plate Recovery tube；The wiper mechanism and the second conveyer belt adjacent are equipped with the second recycling bins, and second recycling bins are fixed on babinet Bottom, the second recovery tube is connected between second recycling bins and support plate, can be by the waste liquid after cleaning by above-mentioned setting Uniformly it is recycled in recycling bins, avoids the problem that waste liquid overflows from babinet and causes environmental pollution.

Brief description of the drawings

Fig. 1 is the front view of cast member apparatus for eliminating sludge of the present invention；

Fig. 2 is the structure diagram of wiper mechanism in the present invention.

Embodiment

Below by embodiment, the present invention is described in further detail：

Reference numeral in Figure of description includes：Babinet 1, the first conveyer belt 2, the second conveyer belt 3, support plate 4, wedge frame 5th, cleaning case 6, the 7, first motor 8 of inflation set, the first fixed block 9, air bag 10, the first cam 11, first connecting rod 12, the 4th spring 13rd, support column 14, the first spring 15, cylinder 16, fixed column 17, second spring 18, shaft 19, the second fixed block 20, second are convex Wheel 21, second connecting rod 22, the 5th spring 23, second cleaning disk 24, wedge 25, the second motor 26, the 3rd fixed block 27, the 6th bullet Spring 28, the 3rd cam 29, tapered bar 30, the first recycling bins 31, the second recovery tube 32, catheter 33, support rod 34, the 3rd spring 35, First cleaning disk 36, the second recycling bins 37, the second recovery tube 38.

Embodiment is substantially as shown in Figures 1 and 2：Cast member apparatus for eliminating sludge, is welded with height in babinet 1 successively from left to right Spend the first conveyer belt 2, wiper mechanism and the second conveyer belt 3 gradually reduced.

Wiper mechanism includes support plate 4, two can be by the wedge frame 5 of the top of support plate 4 cladding and positioned at the clear of the top of babinet 1 Tank-washer 6, is cased with inflation set 7 in support plate 4, and inflation set 7, which is linked with, inflates mechanism, inflates mechanism and includes being fixed in babinet 1 First motor 8 and the first fixed block 9 and the air bag 10 with 7 unicom bottoms of inflation set, are welded with the output shaft of the first motor 8 First cam 11, the first fixed block 9 is interior through there is first connecting rod 12, and the 4th spring is connected between first connecting rod 12 and air bag 10 13, air bag 10 is fixed in support plate 4, wherein the first cam 11, the first fixed block 9,12 and the 4th spring 13 of first connecting rod are common With the cam mechanism constituted vertically so that the extruding gasbag 10 of 12 interval of first connecting rod, realizes the interval of air bag 10 Inflation set 7 is inflated, inflation set 7 is during bulging, inflation set 7 and the hole on cast member or the contact area of inner cavity Gradually increase so that inflation 7 device to hole of set or the frictional force of inner cavity gradually increase, can be by hole or interior in continuous friction process Debris on cavity wall rubs off.

4 lower end of support plate is welded with two support columns 14, and support column 14 and babinet are connected with the first spring between 1 bottom 15, the babinet 1 of 4 lower left of support plate is welded with cylinder 16, and cylinder 16 is fixed on 1 bottom of babinet, and cylinder 16 can be left by support plate 4 End jacks up so that the cast member after cleaning skids off wiper mechanism by the gravity of itself.Two wedge frames 5 are symmetricly set on The left and right sides of support plate 4, is welded with fixed column 17 on each wedge frame 5, connects between 1 inner wall of each fixed column 17 and babinet Second spring 18 is connected to, the clamping part for clamping cast member is also equipped with each wedge frame 5, each clamping part includes rotating The shaft 19 being connected in babinet 1 and the second fixed block 20 being welded in babinet 1, shaft 19 offset with fixed column 17, each It is equipped with the second cam 21 in shaft 19, through the second connecting rod 22 having through wedge frame 5 in each second fixed block 20, second The 5th spring 23 is connected between connecting rod 22 and fixed block, the one end of second connecting rod 22 away from wedge frame 5 offsets with the second cam 21, Each 22 other end of second connecting rod is respectively connected with the second cleaning disk 24, by the second cleaning disk 24 can at left and right sides of cast member into Row clamping, and the second cleaning disk 24 can also rub casting, enhance the effect of cleaning.

6 lower end of cleaning case is welded with catheter 33, and the interval for intermittently opening catheter 33 is provided with catheter 33 Switch module, pause switch component include the wedge 25 through catheter 33, the second motor 26 and the 3rd being fixed in babinet 1 Fixed block 27, the inlet opening that width is less than catheter 33 is provided with wedge 25, the 6th is connected between wedge 25 and catheter 33 Spring 28, is welded with the 3rd cam 29 on the output shaft of the second motor 26, through being useful for promoting wedge in the 3rd fixed block 27 25 tapered bar 30, wherein the 3rd cam 29, the 3rd fixed block 27 and tapered bar 30 constitute cam mechanism vertically, tapered bar 30 can intermittently promote wedge 25 to move so that cleaning solution can be flowed out from inlet opening, and the interval opening of wedge 25 can make clearly Washing lotion quantitatively flows out, and improves the utilization rate of cleaning solution.33 lower end of catheter is linked with hose, and support rod 34 is coated with hose, The 3rd spring 35 is connected between support rod 34 and catheter 33, support rod 34 is equipped with the first cleaning disk 36, the first cleaning 36 He of disk Second cleaning disk 24 has to be made of rubber.

Wiper mechanism and 2 adjacent of the first conveyer belt are welded with the first recycling bins 31, and the first recycling bins 31 are fixed on babinet 1 Bottom, is connected with the first recovery tube 32,3 adjacent of wiper mechanism and the second conveyer belt between the first recycling bins 31 and support plate 4 The second recycling bins 37 are welded with, the second recycling bins 37 are fixed on 1 bottom of babinet, are connected between the second recycling bins 37 and support plate 4 There is the second recovery tube 38, can be by the devil liquor recovery produced in cleaning process to by the first recovery tube 32 and the second recovery tube 38 In one recycling bins 31 and the second recycling bins 37, the problem of waste liquid overflows from babinet 1 and causes environmental pollution is avoided.

In the present embodiment, before present apparatus operation, first by gassy in air bag 10, then clean disk 36 by first and prop up wedge frame 5, at this time the 3rd spring 35 be in compressive state, finally cast member is placed on the first conveyer belt 2, is then turned on the first transmission Band 2, cast member are transported in support plate 4 by the first conveyer belt 2, and support plate 4 declines under the gravity of cast member at this time, During support plate 4 declines, support plate 4 promotes the wedge frame 5 of the left and right sides to move round about, so that by above support plate 4 Open, under the elastic force effect of the 3rd spring 35, dropped down onto under the first cleaning disk 36 on cast member and prop up cast member；At two When wedge frame 5 moves round about, the fixed column 17 on wedge frame 5 extrudes second spring 18 and is driven by rubbing with shaft 19 Shaft 19 rotates, and shaft 19 drives the second cam 21 to rotate after rotating, so as to promote second connecting rod 22 to prop up cast member, at this time Cast member handles folded by the first cleaning disk 36 and two second cleaning disks 24, realizes to the spacing of cast member.

After cast member, which is clamped, to be consolidated, cleaning solution is injected into cleaning case 6, is then turned on the first motor 8 and the second electricity Machine 26, after the first motor 8 is opened, the first motor 8 drives the first cam 11 to rotate, and the first cam 11 promotes the interval of first connecting rod 12 Extruding gasbag 10, realizes and inflation set 7 is inflated so that inflation set 7 bulges and jacks up cast member, due to inflation set 7 To bulge be irregular, waved so support plate 4 produces under the action of cast member gravity, waving for support plate 4 can drive First cleaning disk 36 moves on cast member, increases the scope of cleaning；During inflation 7 bulge of set, inflation set 7 may be used also Into in the hole or inner cavity on cast member, occur to rub and rub off debris with the debris in hole or inner cavity, realize device to hole Or in inner cavity debris cleaning action.After inflation set 7 bulges and contacted with the first cleaning cleaning disk 24 of disk 36 and second, first is clear Disk 24 is cleaned in dishwashing 36 and second can also drive inflation 7 pairs of cast members of set to rub, and be rubbed the debris in hole or inner cavity Fall, improve the efficiency and effect of cleaning.

After second motor 26 starts, the second motor 26 drives the 3rd cam 29 to rotate, and the 3rd cam 29 promotes 30 edge of tapered bar Vertical direction moves reciprocatingly so that tapered bar 30 intermittently promotes wedge 25, the intermittent movement of wedge 25 can make inlet opening interval into Enter in catheter 33, so that cleaning solution is put into hose by interval, improves the utilization rate of cleaning solution, it is excessive to avoid cleaning solution And the problem of just not flowed into debris effect in the first recycling bins 31 and the second recycling bins 37.Under the action of inflation set 7, cleaning Liquid generates waste liquid after fully being acted on debris, waste liquid enters the first recycling bins by the first recovery tube 32 and the second recovery tube 38 31 and second in recycling bins 37, avoid after waste liquid overflows babinet 1 and environment is polluted.

After cast member cleans, close the first motor 8 and the second motor 26 and open 16 and second conveyer belt of cylinder 3, the piston rod elongation of cylinder 16 at this time simultaneously jacks up 4 left end of support plate so that support plate 4 is tilted to the second conveyer belt 3, casting Part glides in self gravitation effect and drops down onto on the second conveyer belt 3, and the second conveyer belt 3 sends out cast member.When cast member leaves branch Cylinder 16 is closed after fagging 4, the piston rod recycling of cylinder 16, support plate 4 reset under the action of 15 elastic force of the first spring at this time, Wedge frame 5 is resetted due to losing the thrust of support plate 4 under the elastic force effect of second spring 18, and two wedge frames 5 again will branch 4 upper end closed of fagging.

More than be only the embodiment of the present invention, the general knowledge such as known concrete structure and/or characteristic is not made herein in scheme Excessive description., without departing from the structure of the invention, can be with it should be pointed out that for those skilled in the art Several modifications and improvements are made, these should also be considered as protection scope of the present invention, these are implemented all without the influence present invention Effect and practical applicability.The scope of protection required by this application should be based on the content of the claims, in specification The records such as embodiment can be used for the content for explaining claim.

Claims (6)

1. cast member apparatus for eliminating sludge, includes the babinet of inner hollow, it is characterised in that is equipped with successively from left to right in the babinet The first conveyer belt, wiper mechanism and the second conveyer belt that height gradually reduces, the wiper mechanism are used for including support plate, two By the wedge frame coated above support plate and the cleaning case positioned at casing top, inflation set, the inflation are cased with the support plate Set is linked with pump structure, and the support plate lower end is equipped with support column, first is connected between the support column and the bottom of box Spring, the support plate lower section are equipped with cylinder close to the side of the first conveyer belt, and the cylinder is fixed in babinet, described in two Wedge frame is symmetricly set on support plate both sides, and fixed column is equipped with each wedge frame, each fixed column and cabinet wall Between be equipped with second spring, the clamping part for clamping workpiece is additionally provided with each wedge frame, the cleaning case is fixed on In casing top, catheter is equipped between cleaning case and the wedge frame, the catheter, which is equipped with, to be used to intermittently open catheter Pause switch component, the catheter lower end is linked with hose, support rod, the support rod and catheter is coated with the hose Between be connected with the 3rd spring, the support rod is equipped with the first cleaning disk.

2. cast member apparatus for eliminating sludge according to claim 1, it is characterised in that；Mechanism inflate including being fixed in babinet First motor and the first fixed block and the air bag for being fixedly connected on support plate bottom, air bag and inflation set unicom, the motor Output shaft be equipped with the first cam, through there is first connecting rod in first fixed block, between the first connecting rod and air bag It is connected with the 4th spring.

3. cast member apparatus for eliminating sludge according to claim 1, it is characterised in that：Each clamping part includes the company of rotation The shaft being connected in babinet and the second fixed block being fixedly connected in babinet, the 3rd shaft offset with fixed column, each The second cam is equipped with the shaft, running through in each second fixed block has the second connecting rod through wedge frame, described The 5th spring is connected between second connecting rod and fixed block, each described second connecting rod one end offsets with the second cam, each The second connecting rod other end is respectively connected with the second cleaning disk.

4. cast member apparatus for eliminating sludge according to claim 3, it is characterised in that：The first cleaning disk and the second cleaning disk Have and be made of elastic material.

5. cast member apparatus for eliminating sludge according to claim 1, it is characterised in that：The pause switch component, which includes running through, leads The wedge of liquid pipe, the second motor being fixed in babinet and the 3rd fixed block, width is provided with the wedge less than catheter Inlet opening, is connected with the 6th spring between the wedge and catheter, the output shaft of second motor is equipped with the 3rd cam, Through the tapered bar for being useful for promoting wedge in 3rd fixed block.

6. cast member apparatus for eliminating sludge according to claim 1, it is characterised in that：The wiper mechanism and the first conveyer belt phase The first recycling bins are equipped with neighbour, first recycling bins are fixed on the bottom of box, connect between first recycling bins and support plate It is connected to the first recovery tube；The wiper mechanism and the second conveyer belt adjacent are equipped with the second recycling bins, and second recycling bins are consolidated The bottom of box is scheduled on, the second recovery tube is connected between second recycling bins and support plate.