CN107992014A - Process industry production line production playback and fault analysis diagnosis system - Google Patents
Process industry production line production playback and fault analysis diagnosis system Download PDFInfo
- Publication number
- CN107992014A CN107992014A CN201810046310.5A CN201810046310A CN107992014A CN 107992014 A CN107992014 A CN 107992014A CN 201810046310 A CN201810046310 A CN 201810046310A CN 107992014 A CN107992014 A CN 107992014A
- Authority
- CN
- China
- Prior art keywords
- module
- production line
- real
- process industry
- fault analysis
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 52
- 238000004458 analytical method Methods 0.000 title claims abstract description 20
- 238000000034 method Methods 0.000 title claims abstract description 18
- 238000003745 diagnosis Methods 0.000 title claims abstract description 12
- 238000012544 monitoring process Methods 0.000 claims abstract description 18
- 238000004891 communication Methods 0.000 claims abstract description 15
- 238000012545 processing Methods 0.000 claims abstract description 13
- 230000006835 compression Effects 0.000 claims description 7
- 238000007906 compression Methods 0.000 claims description 7
- 239000000523 sample Substances 0.000 claims description 6
- 230000006837 decompression Effects 0.000 claims description 5
- 238000005516 engineering process Methods 0.000 description 5
- 238000004088 simulation Methods 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000284 extract Substances 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 230000011218 segmentation Effects 0.000 description 1
- 230000001953 sensory effect Effects 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/4185—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by the network communication
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/31—From computer integrated manufacturing till monitoring
- G05B2219/31088—Network communication between supervisor and cell, machine group
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
- General Factory Administration (AREA)
Abstract
The present invention discloses and provides a kind of operation data that can be gathered in real time and compress storage each component station of apparatus for production line, and playback can be decompressed and simulated to those operation data at any time, the process industry production line for carrying out fault analysis and diagnosis to production line flow process and equipment in order to technical staff produces playback system.The present invention includes central processing module（1）, communication module（2）, real-time monitoring module（3）, storage module（4）And playing module（5）, the central processing module（1）Respectively with the communication module（2）And the playing module（5）It is connected, the real-time monitoring module（3）And the storage module（4）Respectively with the communication module（2）It is connected, it is described to play the real-time monitoring module（3）It is connected with external production line equipment, the playing module（5）With the storage module（4）It is connected.The present invention is suitable for process industry production line production monitoring field.
Description
Technical field
The present invention relates to a kind of process industry production line production playback and fault analysis diagnosis system.
Background technology
The production work of apparatus for production line is often all efficient and guarantees the quality, but this guarantee the quality and be efficiently all based on
Apparatus for production line is armed this major premise.If a certain component of apparatus for production line by debugging or failure, then can not
Largely effect on the efficiency and quality for the product that the production line is produced.But since process industry production line is all large-scale life
Producing line, only by product be difficult quickly know production procedure which link go wrong or apparatus for production line on which
The work of a component goes wrong, and is merely able to stop production and then investigate one by one, so, just greatly consumes the time of enterprise
And cost of labor, bring imponderable loss for enterprise.So design one kind can intuitively be observed by producing recurrence
Production procedure, so that the system that technical staff is capable of quick analyzing and diagnosing failure is necessary.
The content of the invention
The technical problems to be solved by the invention are to overcome the deficiencies of the prior art and provide one kind to gather and press in real time
The operation data of contracting storage each component station of apparatus for production line, and those operation data can be decompressed and simulated at any time
Playback, the process industry production line for carrying out fault analysis and diagnosis to production line flow process and equipment in order to technical staff produce playback
With fault analysis diagnosis system.
The technical solution adopted in the present invention is：The present invention includes central processing module, communication module, real time monitoring mould
Block, storage module and playing module, the central processing module respectively with the communication module and the playing module phase
Connection, the real-time monitoring module and the storage module are connected with the communication module respectively, described to play the reality
When monitoring module be connected with external production line equipment, the playing module is connected with the storage module.
The real-time monitoring module includes several real-time stroke gage probes, each stroke measurement sensory in real time
Device is all connected with being arranged on the station component of external production line equipment.
Compression module is provided with the storage module.
Decompression module is provided with the playing module.
Present invention additionally comprises including operating analysis module, the operating analysis module respectively with the playing module and institute
Central processing module is stated to be connected.
Beneficial effects of the present invention：In the present invention, it is real-time using being made of several real-time stroke gage probes
Monitoring module to carry out the station component of apparatus for production line real-time working operation data acquisition, and by communication module by these
Stored after work operation data transfer to storage module and the compression of compressed module.When exterior technology personnel need to set production line
When standby production process is played back, playing module extracts corresponding pressure by the control of central processing module from storage module
Contracting data, then the work is run into data after being decompressed by decompression module and is played back by video display simulation.In replayed section,
Operating analysis module analyzes playback of data according to default data, and each operation data are shown in the lump with constant value
Come, so that technical staff refers to.
Exterior technology personnel can have a clear understanding of the operating condition of conventional apparatus for production line by observing video display simulation playback
And each data, quickly to analyze and to diagnose fault reason.
Brief description of the drawings
Fig. 1 is the attachment structure schematic diagram of the present invention.
Embodiment
As shown in Figure 1, the present invention include central processing module 1, communication module 2, real-time monitoring module 3, storage module 4 with
And playing module 5, the central processing module 1 is connected with the communication module 2 and the playing module 5 respectively, described
Real-time monitoring module 3 and the storage module 4 are connected with the communication module 2 respectively, described to play the real time monitoring
Module 3 is connected with external production line equipment, and the playing module 5 is connected with the storage module 4.
The communication module 2 can use Transmission Control Protocol port either wireless WIFI sending and receiving port or serial ports, specific real at this
Apply in example, preferably Transmission Control Protocol port.
The real-time monitoring module 3 includes several real-time stroke gage probes, and each metering of stroke in real time passes
Sensor is all connected with being arranged on the station component of external production line equipment.
Compression module 41 is provided with the storage module 4.Decompression module 51 is provided with the playing module 5.
Present invention additionally comprises operating analysis module 6, the operating analysis module 6 respectively with the playing module 5 and institute
Central processing module 1 is stated to be connected.
Operation principle：
The real-time running data of station component on apparatus for production line are passed through institute by several real-time stroke gage probes
State communication module 2 to be transmitted in the storage module 4, which passes through the compression according to default segmentation duration
Module 41 carrys out sectional compression storage.When exterior technology personnel need to carry out apparatus for production line the work playback of a certain working hour
When, the playing module 5 extraction corresponding period out of described storage module 4 by the control of the central processing module 1
Compression storage data, by the decompression module 51 decompress after to the data carry out simulation video display play.In replayed section
In, the operating analysis module 6 analyzes playback of data according to default data, and runs data and preset value by each
Show in the lump, so that technical staff refers to.Exterior technology personnel understand apparatus for production line by observing simulation video display
Working status of each station component in the corresponding period, and then can quickly analyze and diagnose the failure of apparatus for production line
Reason.
The present invention is suitable for process industry production line production monitoring field.
Claims (5)
1. a kind of process industry production line production playback and fault analysis diagnosis system, it is characterised in that：It includes central processing
Module（1）, communication module（2）, real-time monitoring module（3）, storage module（4）And playing module（5）, the central processing mould
Block（1）Respectively with the communication module（2）And the playing module（5）It is connected, the real-time monitoring module（3）And institute
State storage module（4）Respectively with the communication module（2）It is connected, it is described to play the real-time monitoring module（3）Given birth to outside
Producing line equipment is connected, the playing module（5）With the storage module（4）It is connected.
2. process industry production line production playback according to claim 1 and fault analysis diagnosis system, it is characterised in that：
The real-time monitoring module（3）Including several real-time stroke gage probes, each stroke gage probe in real time is equal
Connection is arranged on the station component of external production line equipment.
3. process industry production line production playback according to claim 1 and fault analysis diagnosis system, it is characterised in that：
The storage module（4）Inside it is provided with compression module（41）.
4. process industry production line production playback according to claim 1 and fault analysis diagnosis system, it is characterised in that：
The playing module（5）Inside it is provided with decompression module（51）.
5. process industry production line production playback according to claim 1 and fault analysis diagnosis system, it is characterised in that：
The process industry production line production playback further includes operating analysis module with fault analysis diagnosis system（6）, the operation point
Analyse module（6）Respectively with the playing module（5）And the central processing module（1）It is connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810046310.5A CN107992014A (en) | 2018-01-17 | 2018-01-17 | Process industry production line production playback and fault analysis diagnosis system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810046310.5A CN107992014A (en) | 2018-01-17 | 2018-01-17 | Process industry production line production playback and fault analysis diagnosis system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107992014A true CN107992014A (en) | 2018-05-04 |
Family
ID=62040180
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810046310.5A Pending CN107992014A (en) | 2018-01-17 | 2018-01-17 | Process industry production line production playback and fault analysis diagnosis system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107992014A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108803515A (en) * | 2018-06-20 | 2018-11-13 | 芜湖乐锐思信息咨询有限公司 | A kind of computer system for industry monitoring production procedure |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1625161A (en) * | 2003-12-02 | 2005-06-08 | 腾讯科技（深圳）有限公司 | Method and system of information playback in immediate communication |
| CN101106698A (en) * | 2006-07-12 | 2008-01-16 | 上海振华港口机械（集团）股份有限公司 | Playback method and system for history data based on real time monitoring |
| CN101446827A (en) * | 2008-11-06 | 2009-06-03 | 西安交通大学 | Process fault analysis device of process industry system and method therefor |
| CN102253915A (en) * | 2011-06-16 | 2011-11-23 | 中国科学院自动化研究所 | Data acquisition and playback system |
| CN103853143A (en) * | 2014-03-26 | 2014-06-11 | 南京航赛智能科技有限公司 | Long-distance wireless monitoring network system applied in power transmission line of power supply system |
-
2018
- 2018-01-17 CN CN201810046310.5A patent/CN107992014A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1625161A (en) * | 2003-12-02 | 2005-06-08 | 腾讯科技（深圳）有限公司 | Method and system of information playback in immediate communication |
| CN101106698A (en) * | 2006-07-12 | 2008-01-16 | 上海振华港口机械（集团）股份有限公司 | Playback method and system for history data based on real time monitoring |
| CN101446827A (en) * | 2008-11-06 | 2009-06-03 | 西安交通大学 | Process fault analysis device of process industry system and method therefor |
| CN102253915A (en) * | 2011-06-16 | 2011-11-23 | 中国科学院自动化研究所 | Data acquisition and playback system |
| CN103853143A (en) * | 2014-03-26 | 2014-06-11 | 南京航赛智能科技有限公司 | Long-distance wireless monitoring network system applied in power transmission line of power supply system |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108803515A (en) * | 2018-06-20 | 2018-11-13 | 芜湖乐锐思信息咨询有限公司 | A kind of computer system for industry monitoring production procedure |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN107037800B (en) | Fault diagnosis method based on remote fault diagnosis system of client-side oxygen generating equipment | |
| CN102758727B (en) | Wind turbine state monitoring and error diagnosis system and method integrated into control system | |
| CN109236621A (en) | A kind of control system of air compressor and method based on Internet of Things | |
| CN108848008A (en) | A kind of substation's telemechanical apparatus on-line fault diagnosis method | |
| CN109100984A (en) | The die forging machine intelligent operating system remotely monitored | |
| CN115562133A (en) | Intelligent gateway of axial plunger pump | |
| CN107992014A (en) | Process industry production line production playback and fault analysis diagnosis system | |
| CN110579587A (en) | On-line monitoring system for lubricating oil quality in steam turbine | |
| CN203275076U (en) | Set-pressure detecting device of pilot operated safety valve | |
| CN208751840U (en) | A kind of pump health monitoring and fault diagnosis system | |
| CN202546235U (en) | Automatic monitoring system of steam trap | |
| CN113972747A (en) | Automatic closed-loop debugging device and method for distribution network automation terminal | |
| CN104101382A (en) | Monitoring device for health conditions of bridges and buildings | |
| CN111025916B (en) | Household appliance detection control method and system | |
| CN112859725B (en) | Monitoring system for status characteristic signals of plant equipment | |
| CN104374424A (en) | Test system for remotely monitoring long-term reliability of microwave power device | |
| CN114114058A (en) | Remote management method for power battery test | |
| CN204650268U (en) | A kind of equipment failure remote diagnosis maintenance system | |
| CN207090715U (en) | A kind of elevator dynamic detection system | |
| CN210626979U (en) | Online fault diagnosis system for motor and dragging equipment thereof | |
| CN103727030A (en) | Screw pump oil production real-time monitoring device | |
| CN208251228U (en) | Supply equipment on-Line Monitor Device | |
| CN112783816B (en) | Handheld dual-serial-port protocol capturing and analyzing diagnostic instrument and using method thereof | |
| CN202707365U (en) | Wind machine condition monitoring and fault diagnosis system integrated in control system | |
| CN213579468U (en) | Equipment state query operation and maintenance system |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20180504 |
|
| RJ01 | Rejection of invention patent application after publication |