CN107992014A - Process industry production line production playback and fault analysis diagnosis system - Google Patents

Process industry production line production playback and fault analysis diagnosis system Download PDF

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Publication number
CN107992014A
CN107992014A CN201810046310.5A CN201810046310A CN107992014A CN 107992014 A CN107992014 A CN 107992014A CN 201810046310 A CN201810046310 A CN 201810046310A CN 107992014 A CN107992014 A CN 107992014A
Authority
CN
China
Prior art keywords
module
production line
real
playback
fault analysis
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810046310.5A
Other languages
Chinese (zh)
Inventor
何晓东
吴伟生
高立海
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhuhai Mayor Lu Gongye Automatic Control System Ltd By Share Ltd
Original Assignee
Zhuhai Mayor Lu Gongye Automatic Control System Ltd By Share Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhuhai Mayor Lu Gongye Automatic Control System Ltd By Share Ltd filed Critical Zhuhai Mayor Lu Gongye Automatic Control System Ltd By Share Ltd
Priority to CN201810046310.5A priority Critical patent/CN107992014A/en
Publication of CN107992014A publication Critical patent/CN107992014A/en
Pending legal-status Critical Current

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Classifications

    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/418Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
    • G05B19/4185Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by the network communication
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/31From computer integrated manufacturing till monitoring
    • G05B2219/31088Network communication between supervisor and cell, machine group
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

The present invention discloses and provides a kind of operation data that can be gathered in real time and compress storage each component station of apparatus for production line, and playback can be decompressed and simulated to those operation data at any time, the process industry production line for carrying out fault analysis and diagnosis to production line flow process and equipment in order to technical staff produces playback system.The present invention includes central processing module(1), communication module(2), real-time monitoring module(3), storage module(4)And playing module(5), the central processing module(1)Respectively with the communication module(2)And the playing module(5)It is connected, the real-time monitoring module(3)And the storage module(4)Respectively with the communication module(2)It is connected, it is described to play the real-time monitoring module(3)It is connected with external production line equipment, the playing module(5)With the storage module(4)It is connected.The present invention is suitable for process industry production line production monitoring field.

Description

Process industry production line production playback and fault analysis diagnosis system
Technical field
The present invention relates to a kind of process industry production line production playback and fault analysis diagnosis system.
Background technology
The production work of apparatus for production line is often all efficient and guarantees the quality, but this guarantee the quality and be efficiently all based on Apparatus for production line is armed this major premise.If a certain component of apparatus for production line by debugging or failure, then can not Largely effect on the efficiency and quality for the product that the production line is produced.But since process industry production line is all large-scale life Producing line, only by product be difficult quickly know production procedure which link go wrong or apparatus for production line on which The work of a component goes wrong, and is merely able to stop production and then investigate one by one, so, just greatly consumes the time of enterprise And cost of labor, bring imponderable loss for enterprise.So design one kind can intuitively be observed by producing recurrence Production procedure, so that the system that technical staff is capable of quick analyzing and diagnosing failure is necessary.
The content of the invention
The technical problems to be solved by the invention are to overcome the deficiencies of the prior art and provide one kind to gather and press in real time The operation data of contracting storage each component station of apparatus for production line, and those operation data can be decompressed and simulated at any time Playback, the process industry production line for carrying out fault analysis and diagnosis to production line flow process and equipment in order to technical staff produce playback With fault analysis diagnosis system.
The technical solution adopted in the present invention is:The present invention includes central processing module, communication module, real time monitoring mould Block, storage module and playing module, the central processing module respectively with the communication module and the playing module phase Connection, the real-time monitoring module and the storage module are connected with the communication module respectively, described to play the reality When monitoring module be connected with external production line equipment, the playing module is connected with the storage module.
The real-time monitoring module includes several real-time stroke gage probes, each stroke measurement sensory in real time Device is all connected with being arranged on the station component of external production line equipment.
Compression module is provided with the storage module.
Decompression module is provided with the playing module.
Present invention additionally comprises including operating analysis module, the operating analysis module respectively with the playing module and institute Central processing module is stated to be connected.
Beneficial effects of the present invention:In the present invention, it is real-time using being made of several real-time stroke gage probes Monitoring module to carry out the station component of apparatus for production line real-time working operation data acquisition, and by communication module by these Stored after work operation data transfer to storage module and the compression of compressed module.When exterior technology personnel need to set production line When standby production process is played back, playing module extracts corresponding pressure by the control of central processing module from storage module Contracting data, then the work is run into data after being decompressed by decompression module and is played back by video display simulation.In replayed section, Operating analysis module analyzes playback of data according to default data, and each operation data are shown in the lump with constant value Come, so that technical staff refers to.
Exterior technology personnel can have a clear understanding of the operating condition of conventional apparatus for production line by observing video display simulation playback And each data, quickly to analyze and to diagnose fault reason.
Brief description of the drawings
Fig. 1 is the attachment structure schematic diagram of the present invention.
Embodiment
As shown in Figure 1, the present invention include central processing module 1, communication module 2, real-time monitoring module 3, storage module 4 with And playing module 5, the central processing module 1 is connected with the communication module 2 and the playing module 5 respectively, described Real-time monitoring module 3 and the storage module 4 are connected with the communication module 2 respectively, described to play the real time monitoring Module 3 is connected with external production line equipment, and the playing module 5 is connected with the storage module 4.
The communication module 2 can use Transmission Control Protocol port either wireless WIFI sending and receiving port or serial ports, specific real at this Apply in example, preferably Transmission Control Protocol port.
The real-time monitoring module 3 includes several real-time stroke gage probes, and each metering of stroke in real time passes Sensor is all connected with being arranged on the station component of external production line equipment.
Compression module 41 is provided with the storage module 4.Decompression module 51 is provided with the playing module 5.
Present invention additionally comprises operating analysis module 6, the operating analysis module 6 respectively with the playing module 5 and institute Central processing module 1 is stated to be connected.
Operation principle:
The real-time running data of station component on apparatus for production line are passed through institute by several real-time stroke gage probes State communication module 2 to be transmitted in the storage module 4, which passes through the compression according to default segmentation duration Module 41 carrys out sectional compression storage.When exterior technology personnel need to carry out apparatus for production line the work playback of a certain working hour When, the playing module 5 extraction corresponding period out of described storage module 4 by the control of the central processing module 1 Compression storage data, by the decompression module 51 decompress after to the data carry out simulation video display play.In replayed section In, the operating analysis module 6 analyzes playback of data according to default data, and runs data and preset value by each Show in the lump, so that technical staff refers to.Exterior technology personnel understand apparatus for production line by observing simulation video display Working status of each station component in the corresponding period, and then can quickly analyze and diagnose the failure of apparatus for production line Reason.
The present invention is suitable for process industry production line production monitoring field.

Claims (5)

1. a kind of process industry production line production playback and fault analysis diagnosis system, it is characterised in that:It includes central processing Module(1), communication module(2), real-time monitoring module(3), storage module(4)And playing module(5), the central processing mould Block(1)Respectively with the communication module(2)And the playing module(5)It is connected, the real-time monitoring module(3)And institute State storage module(4)Respectively with the communication module(2)It is connected, it is described to play the real-time monitoring module(3)Given birth to outside Producing line equipment is connected, the playing module(5)With the storage module(4)It is connected.
2. process industry production line production playback according to claim 1 and fault analysis diagnosis system, it is characterised in that: The real-time monitoring module(3)Including several real-time stroke gage probes, each stroke gage probe in real time is equal Connection is arranged on the station component of external production line equipment.
3. process industry production line production playback according to claim 1 and fault analysis diagnosis system, it is characterised in that: The storage module(4)Inside it is provided with compression module(41).
4. process industry production line production playback according to claim 1 and fault analysis diagnosis system, it is characterised in that: The playing module(5)Inside it is provided with decompression module(51).
5. process industry production line production playback according to claim 1 and fault analysis diagnosis system, it is characterised in that: The process industry production line production playback further includes operating analysis module with fault analysis diagnosis system(6), the operation point Analyse module(6)Respectively with the playing module(5)And the central processing module(1)It is connected.
CN201810046310.5A 2018-01-17 2018-01-17 Process industry production line production playback and fault analysis diagnosis system Pending CN107992014A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810046310.5A CN107992014A (en) 2018-01-17 2018-01-17 Process industry production line production playback and fault analysis diagnosis system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810046310.5A CN107992014A (en) 2018-01-17 2018-01-17 Process industry production line production playback and fault analysis diagnosis system

Publications (1)

Publication Number Publication Date
CN107992014A true CN107992014A (en) 2018-05-04

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201810046310.5A Pending CN107992014A (en) 2018-01-17 2018-01-17 Process industry production line production playback and fault analysis diagnosis system

Country Status (1)

Country Link
CN (1) CN107992014A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108803515A (en) * 2018-06-20 2018-11-13 芜湖乐锐思信息咨询有限公司 A kind of computer system for industry monitoring production procedure

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1625161A (en) * 2003-12-02 2005-06-08 腾讯科技(深圳)有限公司 Method and system of information playback in immediate communication
CN101106698A (en) * 2006-07-12 2008-01-16 上海振华港口机械(集团)股份有限公司 Playback method and system for history data based on real time monitoring
CN101446827A (en) * 2008-11-06 2009-06-03 西安交通大学 Process fault analysis device of process industry system and method therefor
CN102253915A (en) * 2011-06-16 2011-11-23 中国科学院自动化研究所 Data acquisition and playback system
CN103853143A (en) * 2014-03-26 2014-06-11 南京航赛智能科技有限公司 Long-distance wireless monitoring network system applied in power transmission line of power supply system

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1625161A (en) * 2003-12-02 2005-06-08 腾讯科技(深圳)有限公司 Method and system of information playback in immediate communication
CN101106698A (en) * 2006-07-12 2008-01-16 上海振华港口机械(集团)股份有限公司 Playback method and system for history data based on real time monitoring
CN101446827A (en) * 2008-11-06 2009-06-03 西安交通大学 Process fault analysis device of process industry system and method therefor
CN102253915A (en) * 2011-06-16 2011-11-23 中国科学院自动化研究所 Data acquisition and playback system
CN103853143A (en) * 2014-03-26 2014-06-11 南京航赛智能科技有限公司 Long-distance wireless monitoring network system applied in power transmission line of power supply system

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108803515A (en) * 2018-06-20 2018-11-13 芜湖乐锐思信息咨询有限公司 A kind of computer system for industry monitoring production procedure

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Application publication date: 20180504