CN107988714A - A kind of geotechnological cloth production process of polypropylene spunbond hot wind consolidation - Google Patents

A kind of geotechnological cloth production process of polypropylene spunbond hot wind consolidation Download PDF

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Publication number
CN107988714A
CN107988714A CN201711470513.9A CN201711470513A CN107988714A CN 107988714 A CN107988714 A CN 107988714A CN 201711470513 A CN201711470513 A CN 201711470513A CN 107988714 A CN107988714 A CN 107988714A
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Prior art keywords
wire
hot wind
melt
speed
consolidation
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CN201711470513.9A
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Chinese (zh)
Inventor
曾世军
孙艳艳
吕大鹏
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Dalian Huayang Encyclopedia Technology Co Ltd
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Dalian Huayang Encyclopedia Technology Co Ltd
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Priority to CN201711470513.9A priority Critical patent/CN107988714A/en
Publication of CN107988714A publication Critical patent/CN107988714A/en
Pending legal-status Critical Current

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Classifications

    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/005Synthetic yarns or filaments
    • D04H3/007Addition polymers
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D13/00Complete machines for producing artificial threads
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/02Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of forming fleeces or layers, e.g. reorientation of yarns or filaments
    • D04H3/03Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of forming fleeces or layers, e.g. reorientation of yarns or filaments at random
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/08Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
    • D04H3/14Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between thermoplastic yarns or filaments produced by welding
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2321/00Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D10B2321/02Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins
    • D10B2321/022Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins polypropylene
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2505/00Industrial
    • D10B2505/20Industrial for civil engineering, e.g. geotextiles

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Nonwoven Fabrics (AREA)
  • Artificial Filaments (AREA)

Abstract

A kind of geotechnological cloth production process of polypropylene spunbond hot wind consolidation, step is as follows for of the invention realizing:(1) stock up;(2) feedstock transportation, melt extruded;(3) filter, spinning;(4) side-blown air cooling;(5) air drawing;(6) electrostatic sub-wire, pendulum wire;(7) lapping;(8) pre- hot rolling, hot wind consolidation;(9) trimming is wound;(10) examine, packaging;(11) pack.The present invention overcomes some drawbacks of needle fabric, and use polypropylene fibre raw material, with ventilative water permeability is good, stiffness is good, foldable, surface is smooth, compactness is good, without any chemical adhesive etc., more acid and alkali-resistance, not burn into do not damage by worms, antioxygenic property, become a kind of highly desirable geotextile material.

Description

A kind of geotechnological cloth production process of polypropylene spunbond hot wind consolidation
Technical field
The present invention provides a kind of preparation method of synthetic fibers nonwoven products.
Background technology
Geotextiles have outstanding filtering, draining, isolation, reinforcement, protective action, and currently used geotextiles are mostly to spin Bonding needle fabric, but since needle fabric is influenced be subject to factors such as pin holes, it is uneven there are hole and fine and close The poor, surface irregularity of property, stiffness be bad, not foldable, be not easily cleaned, restrict its application scope, surface irregularity and Mutually sliding causes easily to damage and come off during use between fiber.
Geotextiles are mainly used in infrastructure construction field, such as water conservancy, electric power, railway, highway, harbour, building, machine , enclose and cultivate, environmental protection, in the items engineering such as military affairs.Utilize the production method of polypropylene spunbond hot wind consolidation geotextiles, product water penetration Height, under the pressure of Tu Shui, remains to keep good water penetration, and acid and alkali-resistance, does not corrode, do not damage by worms, anti-oxidant, long silk spinning Bonding items mechanical property is very excellent, and construction is simple is light-weight, easy to use, and the method for the present invention is in raw material selecting party Face, resistance to acid and alkali, wearability, dimensional stability, hydrolytic stability and resistance to the damaging by worms property of polypropylene fibre, better than other synthetic fibers. Product of the present invention is a kind of very vital new engineering material, has ten in the engineerings such as water conservancy, traffic and civil engineering Divide wide application prospect.
The content of the invention
A kind of product of present invention offer is good with bulkiness, ventilative water permeability, and strength is high, modulus is big, speed of production It is high, energy consumption is low, acid and alkali-resistance, not burn into do not damage by worms, the geotechnological cloth production process of oxidation resistant polypropylene spunbond hot wind consolidation.
The concrete operations of the present invention are as follows:
(1) stock up:Isotactic structure polyacrylic polymer of the melt index more than 15 is cut into slices, or polymer powder, throw It is put in feeding chamber;
(2) feedstock transportation, melt extruded:Pp material is by being transported to batch can, through the automation charging system in batch can System control enters in screw extruder, and melt extruded becomes melt state, and screw extruder draw ratio is more than 28, screw extruder 220 DEG C~270 DEG C of operating temperature;
(3) filter, spinning:Melt polypropylene enters spinning manifold by fondant filter filtering, is quantitatively squeezed through metering pump Pressure, sprays in spinneret, pressure 8Mpa~12Mpa after filter filter, 240 DEG C~270 DEG C of spinning temperature;
(4) side-blown air cooling:The melt filament come out from spinneret passes through side-blown air cooling, 15 DEG C of quenching air temperature ~20 DEG C, relative humidity is more than 70%, air passage static pressure 300pa~600pa, wind speed 0.8m/s~1.2m/s;
(5) air drawing:Air drawing is carried out while cooling, fibre bundle is obtained excellent mechanical property, air-flow Drawing-off pressure 0.5Mpa~0.8Mpa, draft speed are more than 4800m/min, and strength of filament is more than 4.2CN/dtex;
(6) electrostatic sub-wire, pendulum wire:Fibre bundle after drawing-off is uniform through electrostatic sub-wire device sub-wire, pendulum wire device high frequency pendulum wire It is distributed on lapping machine, sub-wire device voltage 8000v~14000v, pendulum wire device frequency 600n/min~800n/min, amplitude of oscillation 40mm~ 65mm;
(7) lapping:Filament fiber forms uniform web on lapping machine, lapping machine process speed 9m/min~25m/min, Inhale net wind speed 2m/min~8m/min;
(8) pre- hot rolling, hot wind consolidation:Fibre web from lapping machine is preheated to be rolled and is sent to hot wind consolidation device and is reinforced, Pre- 120 DEG C~150 DEG C of hot-rolled temperature, the hot blast temperature of hot wind consolidation device is 130 DEG C~150 DEG C;
(9) trimming is wound:Last automatic trimming winding, winding speed 9m/min~26m/min;
(10) examine:The examination and test of products, cutting;
(11) pack:The grammes per square metre of product is 50g/m2~300g/m2, and product breadth is 1.6m~8.0m, and fibre single thread is fine It is 9m/min~25m/min to spend for 8dpf~12dpf, speed of production.
The present invention has the following advantages that compared with prior art:The polypropylene spunbond hot wind obtained using the method for the present invention is consolidated Geotextiles, due to the method using spun-bond process hot wind consolidation, occur glassy state, high-elastic using synthetic fibers in succession at high temperature State, softening state and melt-flow, to make fiber surface mutually fuse, make it have the fiber intersection points bonding consolidation style of uniqueness And every very excellent mechanical performance, so as to overcome some drawbacks of needle fabric, and polypropylene fibre raw material is used, tool Have that ventilative water permeability is good, stiffness is good, foldable, surface is smooth, compactness is good, without any chemical adhesive etc., it is more resistance to Soda acid, not burn into are not damaged by worms, antioxygenic property, are become a kind of highly desirable geotextile material, be can be applied to geology feelings The beach of condition complexity, the settlement of foundation of marsh region handle the anti-of the medium-to-high grade soil engineering drainage material of engineering, river dyke and bank protection Wash away the material, reinforcement material that the supporting material of Rail Highway and airfield runway roadbed, marshland are repaired the roads, frost prevention, antifreeze Thermal insulation material, the cracking -resistant material of bituminous paving, environment-friendly materials etc..
Brief description of the drawings
Fig. 1 is the process flow diagram of the present invention.
Embodiment
Embodiment 1:
The concrete operations of the present invention are as follows:
(1) stock up:The isotactic structure polyacrylic polymer that melt index is 35 is cut into slices, or polymer powder, launch In feeding chamber;
(2) feedstock transportation, melt extruded:Pp material is by being transported to batch can, through the automation charging system in batch can System control enters in screw extruder, and melt extruded becomes melt state, screw extruder draw ratio 30, each area of screw extruder 220 DEG C, 225 DEG C, 230 DEG C, 235 DEG C, 235 DEG C, 240 DEG C, 240 DEG C of operating temperature;
(3) filter, spinning:Melt polypropylene enters spinning manifold by fondant filter filtering, is quantitatively squeezed through metering pump Pressure, sprays in spinneret, pressure 8Mpa after filter filter, 240 DEG C of spinning temperature;
(4) side-blown air cooling:The melt filament come out from spinneret is by side-blown air cooling, cross air blasting wind speed 0.8m/s, 20 DEG C of wind pushing temperature, air passage static pressure 300pa, relative humidity 70%;
(5) air drawing:Air drawing is carried out while cooling, fibre bundle is obtained excellent mechanical property, air-flow Drawing-off pressure 0.5Mpa, draft speed 5500m/min, strength of filament are more than 4.2CN/dtex,;
(6) electrostatic sub-wire, pendulum wire:Fibre bundle after drawing-off is uniform through electrostatic sub-wire device sub-wire, pendulum wire device high frequency pendulum wire It is distributed on lapping machine, sub-wire device voltage 8000v, pendulum wire device frequency 600n/min, amplitude of oscillation 45mm;
(7) lapping:Filament fiber forms uniform web, lapping machine process speed 25m/min, main air draught area on lapping machine Net wind speed 7m/min is inhaled, net wind speed 2m/min is inhaled in auxiliary air draught area;
(8) pre- hot rolling, hot wind consolidation:Fibre web from lapping machine is preheated to be rolled and is sent to hot wind consolidation device and is reinforced, Pre- 120 DEG C of hot-rolled temperature, the hot blast temperature of hot wind consolidation device is 130 DEG C;
(9) trimming is wound:Last automatic trimming winding, winding speed 25.3m/min;
(10) examine:The examination and test of products, cutting;
(11) pack:The grammes per square metre of product is 70g/m2, and product breadth is 8m, and filament number is controlled in 8dpf, speed of production For 25m/min.
Embodiment 2:
The concrete operations of the present invention are as follows:
(1) stock up:The isotactic structure polyacrylic polymer that melt index is 18 is cut into slices, or polymer powder, launch In feeding chamber;
(2) feedstock transportation, melt extruded:Pp material is by being transported to batch can, through the automation charging system in batch can System control enters in screw extruder, and melt extruded becomes melt state, screw extruder draw ratio 30, each area of screw extruder 220 DEG C, 240 DEG C, 250 DEG C, 260 DEG C, 265 DEG C, 270 DEG C, 270 DEG C of operating temperature;
(3) filter, spinning:Melt polypropylene enters spinning manifold by fondant filter filtering, is quantitatively squeezed through metering pump Pressure, sprays in spinneret, pressure 12Mpa after filter filter, 270 DEG C of spinning temperature;
(4) side-blown air cooling:The melt filament come out from spinneret is by side-blown air cooling, cross air blasting wind speed 1.0m/s, 17 DEG C of wind pushing temperature, air passage static pressure 500pa, relative humidity 78%;
(5) air drawing:Air drawing is carried out while cooling, fibre bundle is obtained excellent mechanical property, air-flow Drawing-off pressure 0.6Mpa, draft speed 5200m/min, strength of filament are more than 4.2CN/dtex,;
(6) electrostatic sub-wire, pendulum wire:Fibre bundle after drawing-off is uniform through electrostatic sub-wire device sub-wire, pendulum wire device high frequency pendulum wire It is distributed on lapping machine, sub-wire device voltage 10000v, pendulum wire device frequency 750n/min, amplitude of oscillation 50mm;
(7) lapping:Filament fiber forms uniform web, lapping machine process speed 18m/min, main air draught area on lapping machine Net wind speed 6m/min is inhaled, net wind speed 2m/min is inhaled in auxiliary air draught area;
(8) pre- hot rolling, hot wind consolidation:Fibre web from lapping machine is preheated to be rolled and is sent to hot wind consolidation device and is reinforced, Pre- 138 DEG C of hot-rolled temperature, the hot blast temperature of hot wind consolidation device is 145 DEG C;
(9) trimming is wound:Last automatic trimming winding, winding speed 18.2m/min;
(10) examine:The examination and test of products, cutting;
(11) pack:The grammes per square metre of product is 150g/m2, and product breadth is 7.0m, and filament number control is in 10dpf, production Speed is 18m/min.
Embodiment 3:
The concrete operations of the present invention are as follows:
(1) stock up:The isotactic structure polyacrylic polymer that melt index is 18 is cut into slices, or polymer powder, launch In feeding chamber;
(2) feedstock transportation, melt extruded:Pp material is by being transported to batch can, through the automation charging system in batch can System control enters in screw extruder, and melt extruded becomes melt state, screw extruder draw ratio 30, each area of screw extruder 220 DEG C, 240 DEG C, 250 DEG C, 260 DEG C, 265 DEG C, 270 DEG C, 270 DEG C of operating temperature;
(3) filter, spinning:Melt polypropylene enters spinning manifold by fondant filter filtering, is quantitatively squeezed through metering pump Pressure, sprays in spinneret, pressure 12Mpa after filter filter, 270 DEG C of spinning temperature;
(4) side-blown air cooling:The melt filament come out from spinneret is by side-blown air cooling, cross air blasting wind speed 1.2m/s, 15 DEG C of wind pushing temperature, air passage static pressure 600pa, relative humidity 82%;
(5) air drawing:Air drawing is carried out while cooling, fibre bundle is obtained excellent mechanical property, air-flow Drawing-off pressure 0.80Mpa, draft speed 5000m/min, strength of filament are more than 4.2CN/dtex,;
(6) electrostatic sub-wire, pendulum wire:Fibre bundle after drawing-off is uniform through electrostatic sub-wire device sub-wire, pendulum wire device high frequency pendulum wire It is distributed on lapping machine, sub-wire device voltage 14000v, pendulum wire device frequency 800n/min, amplitude of oscillation 60mm;
(7) lapping:Filament fiber forms uniform web, lapping machine process speed 9m/min, main air draught area on lapping machine Net wind speed 5m/min is inhaled, net wind speed 2m/min is inhaled in auxiliary air draught area;
(8) pre- hot rolling, hot wind consolidation:Fibre web from lapping machine is preheated to be rolled and is sent to hot wind consolidation device and is reinforced, Pre- 150 DEG C of hot-rolled temperature, the hot blast temperature of hot wind consolidation device is 150 DEG C;
(9) trimming is wound:Last automatic trimming winding, winding speed 9.1m/min;
(10) examine, packaging:The examination and test of products, cutting;
(11) pack:The grammes per square metre of product is 300g/m2, and product breadth is 4.5m, and filament number control is in 12dpf, production Speed is 9m/min.

Claims (1)

  1. A kind of 1. geotechnological cloth production process of polypropylene spunbond hot wind consolidation, it is characterised in that:The concrete operations of the present invention are as follows:
    (1) stock up:Isotactic structure polyacrylic polymer of the melt index more than 15 is cut into slices, or polymer powder, it is invested in In feeding chamber;
    (2) feedstock transportation, melt extruded:Pp material is by being transported to batch can, through the automation charging system control in batch can System enters in screw extruder, and melt extruded becomes melt state, and screw extruder draw ratio is more than 28, screw extruder work 220 DEG C~270 DEG C of temperature;
    (3) filter, spinning:Melt polypropylene enters spinning manifold by fondant filter filtering, is quantitatively extruded through metering pump, Sprayed in spinneret, pressure 8Mpa~12Mpa after filter filter, 240 DEG C~270 DEG C of spinning temperature;
    (4) side-blown air cooling:The melt filament come out from spinneret passes through side-blown air cooling, quenching air temperature 15 DEG C~20 DEG C, relative humidity is more than 70%, air passage static pressure 300pa~600pa, wind speed 0.8m/s~1.2m/s;
    (5) air drawing:Air drawing is carried out while cooling, fibre bundle is obtained excellent mechanical property, air drawing Pressure 0.5Mpa~0.8Mpa, draft speed are more than 4800m/min, and strength of filament is more than 4.2CN/dtex;
    (6) electrostatic sub-wire, pendulum wire:Fibre bundle after drawing-off is evenly distributed in through electrostatic sub-wire device sub-wire, pendulum wire device high frequency pendulum wire On lapping machine, sub-wire device voltage 8000v~14000v, pendulum wire device frequency 600n/min~800n/min, amplitude of oscillation 40mm~65mm;
    (7) lapping:Filament fiber forms uniform web on lapping machine, and lapping machine process speed 9m/min~25m/min, inhales net Wind speed 2m/min~8m/min;
    (8) pre- hot rolling, hot wind consolidation:Fibre web from lapping machine is preheated to be rolled and is sent to hot wind consolidation device and is reinforced, and is preheated 120 DEG C~150 DEG C of temperature is rolled, the hot blast temperature of hot wind consolidation device is 130 DEG C~150 DEG C;
    (9) trimming is wound:Last automatic trimming winding, winding speed 9m/min~26m/min;
    (10) examine:The examination and test of products, cutting;
    (11) pack:The grammes per square metre of product is 50g/m2~300g/m2, product breadth is 1.6m~8.0m, and fibre single thread fiber number is 8dpf~12dpf, speed of production are 9m/min~25m/min.
CN201711470513.9A 2017-12-29 2017-12-29 A kind of geotechnological cloth production process of polypropylene spunbond hot wind consolidation Pending CN107988714A (en)

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Application Number Priority Date Filing Date Title
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CN201711470513.9A CN107988714A (en) 2017-12-29 2017-12-29 A kind of geotechnological cloth production process of polypropylene spunbond hot wind consolidation

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CN109208181A (en) * 2018-10-24 2019-01-15 大连华阳新材料科技股份有限公司 A kind of online screening lattice cloth production process of Spunbond/Needling Nonwovens
CN114182382A (en) * 2021-12-08 2022-03-15 大连华阳百科科技有限公司 Preparation method of PP (polypropylene) profiled fiber
CN116219640A (en) * 2022-12-28 2023-06-06 大连华阳百科科技有限公司 Production method of polyester-polypropylene composite double-component mechanical drafting net-forming non-woven fabric

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CN104775235A (en) * 2015-03-12 2015-07-15 绍兴励达无纺布有限公司 Production line for polypropylene spunbonded needle-punched geotechnical cloth and manufacturing method

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109208181A (en) * 2018-10-24 2019-01-15 大连华阳新材料科技股份有限公司 A kind of online screening lattice cloth production process of Spunbond/Needling Nonwovens
CN114182382A (en) * 2021-12-08 2022-03-15 大连华阳百科科技有限公司 Preparation method of PP (polypropylene) profiled fiber
CN116219640A (en) * 2022-12-28 2023-06-06 大连华阳百科科技有限公司 Production method of polyester-polypropylene composite double-component mechanical drafting net-forming non-woven fabric
CN116219640B (en) * 2022-12-28 2024-07-30 大连华阳百科科技有限公司 Production method of polyester-polypropylene composite double-component mechanical drafting net-forming non-woven fabric

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