CN107987344A - Selective laser sintering Quick-forming HDPE composite and preparation method - Google Patents

Selective laser sintering Quick-forming HDPE composite and preparation method Download PDF

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Publication number
CN107987344A
CN107987344A CN201711078131.1A CN201711078131A CN107987344A CN 107987344 A CN107987344 A CN 107987344A CN 201711078131 A CN201711078131 A CN 201711078131A CN 107987344 A CN107987344 A CN 107987344A
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hdpe
inorganic filler
modified
selective laser
laser sintering
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Inventor
林润雄
董殿权
常冠军
周现峰
刘锦春
袁帅帅
温时宝
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Qingdao University of Science and Technology
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Qingdao University of Science and Technology
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K9/00Use of pretreated ingredients
    • C08K9/02Ingredients treated with inorganic substances
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/24Acids; Salts thereof
    • C08K3/26Carbonates; Bicarbonates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/13Phenols; Phenolates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/13Phenols; Phenolates
    • C08K5/132Phenols containing keto groups, e.g. benzophenones
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2207/00Properties characterising the ingredient of the composition
    • C08L2207/06Properties of polyethylene
    • C08L2207/062HDPE

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The invention discloses a kind of HDPE macromolecule composite powder materials for being based on selective laser sintering (Selective Laser Sintering, abbreviation SLS), its component includes:HDPE, surface modifier, inorganic filler, light absorber, antioxidant etc.;The present invention discloses the technology of preparing of HDPE polymer composites.The present invention is using technical process such as surface treatment, blending and modifyings, when the HDPE macromolecules composite powder material of preparation is used for SLS shapings, with convenient manufacturing process, sintering character is excellent, shaped article is while excellent mechanical property, high-precision and excellent molding effect is ensured, higher impact strength is provided, considerably improves SLS product comprehensive performances.

Description

Selective laser sintering Quick-forming HDPE composite and preparation method
Technical field
The present invention relates to one kind to be based on selective laser sintering HDPE macromolecule composite powder materials, and provides HDPE high The technology of preparing of molecule composite powder material.
Background technology
HDPE dusty materials are selective laser sinterings (Selective Laser Sintering, abbreviation SLS) using most For a kind of extensive high molecular material.It can be applied to the industries such as Aeronautics and Astronautics, machine-building, art work manufacture.Further to change The performance of kind SLS products is, it is necessary to be modified HDPE material, to improve its intensity and molding effect.
Modification to HDPE, as other high molecular materials, often with inorganic filler for example calcium carbonate, kaolin, hydrotalcite, SiO2Deng based on, it is modified using graft process.
In recent decades, the research of Preparing Organic-inorganic Nano Hybrid Material receives the concern of people.Wherein, it is related poly- The research of compound/houghite nano composite material just occurred in recent years, and most of among these is all water soluble polymer systems, only It is non-water soluble polymer systems to have minority.HDPE/ houghite nano composite materials physically with polymer/laminated silicon Silicate nanometer composite material is similar, and when using polymer as matrix, the mechanical property of material is expected to obtain larger raising.Except this it Outside, the introducing of inorganic filler, significantly improves the precision of product;The heat transfer of ground high molecular material is improved, significantly improves system The shaping speed of product.
The content of the invention
It is an object of the invention to provide one kind to be used for selective laser sintering HDPE polymer composites, the material While excellent mechanical property and molding effect is ensured, improve SLS product comprehensive performances.
Another object of the present invention is to provide the technology of preparing of above-mentioned HDPE polymer composites.
A kind of HDPE composite for selective laser sintering provided by the invention, is composed of the following components: HDPE, surface modifier, inorganic filler, light absorber, antioxidant.
Each component is matched by following portions by weight:
HDPE 50-90
Inorganic filler 4-10
Surface modifier 5-30
Light absorber 0.5-7
Antioxidant 0.5-3
Above-mentioned PE is universal HDPE.
Above-mentioned inorganic filler is hydrotalcite, calcium carbonate, montmorillonite, is preferably hydrotalcite.
Above-mentioned surface modifier is ammonium polyphosphate (APP), in melamine (MEL), chlorosulfonation polypropylene, HDPE-g-MAH One or more.
Above-mentioned light absorber is benzophenone, benzotriazole, hindered amines;Wherein benzophenone light absorber is excellent Elect 2,4- dihydroxy benzophenones, 2- dihydroxy -4- methoxy benzophenones, one kind or several of 2- hydroxyl -4- octyloxy benzophenones as Kind.
Above-mentioned antioxidant is Hinered phenols antioxidant, and Hinered phenols antioxidant is preferably p-hydroxyanisole, to benzene two Phenol, 2,6-, bis- tertiary bases are to phenyl methylcarbamate, 1,3,5- trimethyls -2,4,6- tri- (3,5- di-tert-butyl-4-hydroxyl benzyl) benzene, 2,6- bis- One or more in the tert-butyl group -4- methyl-phenols, 2,2 '-bis- (4- methyl-6-terts butyl-phenol) methane.
According to above-mentioned each group distribution ratio, the HDPE macromolecule composite powders for selective laser sintering are prepared according to the following steps Powder material:
A. inorganic filler surface is modified:In mixing kettle, 70% industrial alcohol is added in inorganic filler, 60 DEG C is warming up to, stirs Mix 2h;Certain amount of surface modifier is added, adds a small amount of water, pH=9 is adjusted with sodium hydroxide;At 60 DEG C, 6h is stirred, it is cold But, 8h is stood.Filtering, is cleaned with 70% industrial alcohol.50 DEG C are dried under vacuum to constant weight, grinding be made to surface be modified it is inorganic Filler.
B.HDPE is composite modified:HDPE, modified inorganic filler are mixed by a certain percentage, through twin-screw extrusion, are granulated;Again through modeling Expect flour mill milling, by 120 mesh sieves, the high-molecular compounded and modified materials of HDPE are made.
C. it is blended:The high-molecular compounded and modified materials of the HDPE of preparation are added in mixing agitator, then add light absorber, antioxygen Agent, stirs evenly, and the HDPE macromolecule composite powder materials based on selective laser sintering are made.
Obtained HDPE macromolecules composite powder material is shaped for SLS formers AMA600, gained is into shape Part is tested for the property by ASTM standard.
Specific implementation method
Embodiment 1
A. in mixing kettle, add 70% industrial alcohol 15Kg, hydrotalcite 1500g, be warming up to 60 DEG C, stir 2h;Add Ammonium polyphosphate (APP) 1500g, adds a small amount of water, and pH=9 is adjusted with sodium hydroxide;60 DEG C are again heated to, stirs 6h, is cooled down, is stood 8h.Filtering, is cleaned with 70% industrial alcohol.50 DEG C are dried under vacuum to constant weight, and the inorganic filler being modified to surface is made in grinding.
B.HDPE is composite modified:HDPE13200g, surface-modified inorganic filler 1500g, are mixed.Through twin-screw extrusion, make Grain;It is milled again through plastic grinder, by 120 mesh sieves, the high-molecular compounded and modified materials of HDPE is made.
C. it is blended:The high-molecular compounded and modified materials of the HDPE of preparation are added in mixing agitator, then add light absorber 2,4- dihydroxy benzophenone 75g, antioxidant p-hydroxyanisole 75g, stir evenly, and are made described and are burnt based on selective laser The HDPE macromolecule composite powder materials of knot.
Above-mentioned gained HDPE polymer material and engineerings are shaped on SLS formers AMA600, preparation technology parameter is:Swash Luminous power 50W, sweep speed 2000mm/s, sinter spacing 0.1mm, sinter layer thickness 0.1mm, 165 DEG C of preheating temperature;By gained SLS drip moldings are tested for the property by ASTM standard.Tensile strength 55.2MPa, bending strength 49.2MPa, impact strength 8760J/m2.
Embodiment 2
A. in mixing kettle, add 70% industrial alcohol 13Kg, hydrotalcite 1300g, be warming up to 60 DEG C, stir 2h;Add Ammonium polyphosphate (APP) 1300g, adds a small amount of water, and pH=9 is adjusted with sodium hydroxide;60 DEG C are again heated to, stirs 6h, is cooled down, is stood 8h.Filtering, is cleaned with 70% industrial alcohol.50 DEG C are dried under vacuum to constant weight, and the inorganic filler being modified to surface is made in grinding.
B.HDPE is composite modified:HDPE11310g, surface-modified inorganic filler 1300g, are mixed.Through twin-screw extrusion, make Grain;It is milled again through plastic grinder, by 120 mesh sieves, the high-molecular compounded and modified materials of HDPE is made.
C. it is blended:The PE composite modification materials of preparation are added in mixing agitator, then add light absorber 2,4- dihydroxies Base benzophenone 65g, antioxidant p-hydroxyanisole 65g, stir evenly, and the HDPE based on selective laser sintering is made Macromolecule composite powder material.
Above-mentioned gained HDPE polymer material and engineerings are shaped on SLS formers AMA600, preparation technology parameter is:Swash Luminous power 50W, sweep speed 2000mm/s, sinter spacing 0.1mm, sinter layer thickness 0.1mm, 165 DEG C of preheating temperature;By gained SLS drip moldings are tested for the property by ASTM standard.Tensile strength 58.8MPa, bending strength 50.8
MPa, impact strength 9080J/m2
Embodiment 3
A. in mixing kettle, add 70% industrial alcohol 14Kg, hydrotalcite 700g, be warming up to 60 DEG C, stir 2h;Add poly- Ammonium phosphate (APP) 1000g, adds a small amount of water, and pH=9 is adjusted with sodium hydroxide;60 DEG C are again heated to, stirs 6h, is cooled down, is stood 8h.Filtering, is cleaned with 70% industrial alcohol.50 DEG C are dried under vacuum to constant weight, and the inorganic filler being modified to surface is made in grinding.
B.HDPE is composite modified:HDPE12320g, surface-modified inorganic filler 1400g, are mixed.Through twin-screw extrusion, make Grain;It is milled again through plastic grinder, by 120 mesh sieves, HDPE composite modification materials is made.
C. it is blended:The HDPE composite modification materials of preparation are added in mixing agitator, then add light absorber 2,4- bis- Hydroxy benzophenone 70g, antioxidant p-hydroxyanisole 70g, stir evenly, and are made described based on selective laser sintering HDPE macromolecule composite powder materials.
Above-mentioned gained HDPE dusty materials are shaped on SLS formers AMA600, preparation technology parameter is:Laser power 50W, sweep speed 2000mm/s, sinter spacing 0.1mm, sinter layer thickness 0.1mm, 165 DEG C of preheating temperature;By gained SLS into Shape part is tested for the property by ASTM standard.Tensile strength 10MPa, bending strength 50.1MPa, impact strength 9000J/m2
Embodiment 4
A. in mixing kettle, add 70% industrial alcohol 13Kg, hydrotalcite 1300g, be warming up to 60 DEG C, stir 2h;Add Ammonium polyphosphate (APP) 1300g, adds a small amount of water, and pH=9 is adjusted with sodium hydroxide;60 DEG C are again heated to, stirs 6h, is cooled down, is stood 8h.Filtering, is cleaned with 70% industrial alcohol.50 DEG C are dried under vacuum to constant weight, and the inorganic filler being modified to surface is made in grinding.
B.HDPE is composite modified:HDPE10140g, surface-modified inorganic filler 2600g, are mixed.Through twin-screw extrusion, make Grain;It is milled again through plastic grinder, by 120 mesh sieves, HDPE composite modification materials is made.
C. it is blended:The HDPE composite modification materials of preparation are added in mixing agitator, then add light absorber 2,4- bis- Hydroxy benzophenone 65g, antioxidant p-hydroxyanisole 65g, stir evenly, and are made described based on selective laser sintering HDPE macromolecule composite powder materials.
Above-mentioned gained HDPE dusty materials are shaped on SLS formers AMA600, preparation technology parameter is:Laser power 50W, sweep speed 2000mm/s, sinter spacing 0.1mm, sinter layer thickness 0.1mm, 165 DEG C of preheating temperature;By gained SLS into Shape part is tested for the property by ASTM standard.Tensile strength 60MPa, bending strength 51MPa, impact strength 9400J/m2.
Embodiment 5
A. in mixing kettle, add 70% industrial alcohol 12Kg, hydrotalcite 1800g, be warming up to 60 DEG C, stir 2h;Add Ammonium polyphosphate (APP) 1800g, adds a small amount of water, and pH=9 is adjusted with sodium hydroxide;60 DEG C are again heated to, stirs 6h, is cooled down, is stood 8h.Filtering, is cleaned with 70% industrial alcohol.50 DEG C are dried under vacuum to constant weight, and the inorganic filler being modified to surface is made in grinding.
B.HDPE is composite modified:HDPE8160g, surface-modified inorganic filler 3600g, are mixed.Through twin-screw extrusion, make Grain;It is milled again through plastic grinder, by 120 mesh sieves, the high-molecular compounded and modified materials of HDPE is made.
C. it is blended:The HDPE composite modification materials of preparation are added in mixing agitator, then add light absorber 2,4- bis- Hydroxy benzophenone 60g, antioxidant p-hydroxyanisole 60g, stir evenly, and are made described based on selective laser sintering HDPE macromolecule composite powder materials.
Above-mentioned gained HDPE dusty materials are shaped on SLS formers AMA600, preparation technology parameter is:Laser power 50W, sweep speed 2000mm/s, sinter spacing 0.1mm, sinter layer thickness 0.1mm, 165 DEG C of preheating temperature;By gained SLS into Shape part is tested for the property by ASTM standard.Tensile strength 47.5MPa, bending strength 40MPa, impact strength 7500J/m2

Claims (8)

1. the HDPE macromolecule composite powder materials based on selective laser sintering, it is characterised in that the macromolecule composite powder Powder material is composed of the following components:HDPE, surface modifier, inorganic filler, light absorber, antioxidant.
2. according to claim 1, it is characterized in that each component is matched by following portions by weight:
HDPE 50-90
Inorganic filler 4-10
Surface modifier 5-30
Light absorber 0.5-7
Antioxidant 0.5-3.
3. it is according to claim 1 or claim 2, it is characterized in that the HDPE is universal.
4. according to claim 1 or claim 2, it is characterized in that the inorganic filler is hydrotalcite, calcium carbonate, kaolin, cover it is de- Soil.
5. it is according to claim 1 or claim 2, it is characterized in that the surface modifier is ammonium polyphosphate (APP), melamine (MEL), the one or more in chlorosulfonation polypropylene, HDPE-g-MAH.
6. it is according to claim 1 or claim 2, it is characterized in that the light absorber is benzophenone, benzotriazole, is obstructed Amine;Wherein benzophenone light absorber is preferably 2,4- dihydroxy benzophenones, 2- dihydroxy -4- methoxy benzophenones, 2- Hydroxyl -4- octyloxy benzophenones.
7. it is according to claim 1 or claim 2, it is characterized in that the antioxidant is Hinered phenols antioxidant;Hinered phenols resist Oxygen agent is preferably p-hydroxyanisole, hydroquinone, 2,6-, bis- tertiary bases to phenyl methylcarbamate, 1,3,5- trimethyls -2,4,6- tri- (3,5- Di-tert-butyl-4-hydroxyl benzyl) benzene, 2,6- di-t-butyl -4- methyl-phenols, 2,2 '-bis- (4- methyl-6-terts butyl-phenol) One or more in methane.
8. the HDPE macromolecule composite powder materials based on selective laser sintering described in claim 1 are to make according to the following steps :
A. inorganic filler surface is modified:In mixing kettle, 70% industrial alcohol is added in inorganic filler, 60 DEG C is warming up to, stirs Mix 2h;Certain amount of surface modifier is added, adds a small amount of water, pH=9 is adjusted with sodium hydroxide;
At 60 DEG C, 6h is stirred, cooling, stands 8h;
Filtering, is cleaned with 70% industrial alcohol;
50 DEG C are dried under vacuum to constant weight, and the inorganic filler being modified to surface is made in grinding;
B.PE is composite modified:PE, modified inorganic filler are mixed by a certain percentage, through twin-screw extrusion, are granulated;
It is milled again through plastic grinder, by 120 mesh sieves, the high-molecular compounded and modified materials of HDPE is made;
C. it is blended:The high-molecular compounded and modified materials of the HDPE of preparation are added in mixing agitator, then add light absorber, antioxygen Agent, stirs evenly, and the HDPE macromolecule composite powder materials based on selective laser sintering are made.
CN201711078131.1A 2017-11-06 2017-11-06 Selective laser sintering Quick-forming HDPE composite and preparation method Pending CN107987344A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110481014A (en) * 2019-08-26 2019-11-22 华南理工大学 A kind of high density polyethylene (HDPE) Complex Different Shape pipe fitting selective laser sintering forming method
WO2020049020A3 (en) * 2018-09-04 2020-05-14 Karl Leibinger Medizintechnik Gmbh & Co. Kg Laser-sintered filter, method for producing the filter, and method for ensuring fluid flow
CN111234430A (en) * 2019-12-17 2020-06-05 四川大学 Polyvinyl alcohol-based composite powder for selective laser sintering and preparation method thereof
CN111249530A (en) * 2018-11-14 2020-06-09 中南大学 Montmorillonite/polyglycolic acid composite bone scaffold and preparation method thereof
CN112368339A (en) * 2018-08-10 2021-02-12 株式会社Adeka Additive composition, flame-retardant synthetic resin composition containing same, and molded article thereof

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112368339A (en) * 2018-08-10 2021-02-12 株式会社Adeka Additive composition, flame-retardant synthetic resin composition containing same, and molded article thereof
EP3835367A4 (en) * 2018-08-10 2022-06-01 Adeka Corporation Additive composition, flame-retardant synthetic resin composition containing same, and molded article thereof
WO2020049020A3 (en) * 2018-09-04 2020-05-14 Karl Leibinger Medizintechnik Gmbh & Co. Kg Laser-sintered filter, method for producing the filter, and method for ensuring fluid flow
CN112638496A (en) * 2018-09-04 2021-04-09 卡尔·莱宾格医疗技术有限责任两合公司 Laser sintered filter, method of manufacturing filter, and liquid transport method
CN111249530A (en) * 2018-11-14 2020-06-09 中南大学 Montmorillonite/polyglycolic acid composite bone scaffold and preparation method thereof
CN110481014A (en) * 2019-08-26 2019-11-22 华南理工大学 A kind of high density polyethylene (HDPE) Complex Different Shape pipe fitting selective laser sintering forming method
CN111234430A (en) * 2019-12-17 2020-06-05 四川大学 Polyvinyl alcohol-based composite powder for selective laser sintering and preparation method thereof
CN111234430B (en) * 2019-12-17 2021-04-02 四川大学 Polyvinyl alcohol-based composite powder for selective laser sintering and preparation method thereof

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