A kind of assembly method of floor standing air-conditioner shell
Technical field
The present invention relates to floor standing air-conditioner production line technology field, the device and dress of specifically a kind of assembly floor standing air-conditioner shell
Method of completing the square.
Background technique
With the development of society, air-conditioning has become the indispensable household electrical appliance of huge numbers of families.Along with social progress,
Labour personnel cost on production line is higher and higher, and the raising of efficiency also makes the labor intensity of producing line worker increasing, when long
Between post work cause the tired operation of worker, cause product quality more next by the influence of the reasons such as the subjective factor of people
It is bigger.
In current air-conditioning production assembly technology, when fuselage in floor standing air-conditioner shell and cabinet is assembled, worker is required
First 90 ° of fuselage in cabinet are erected on station, then put on floor standing air-conditioner shell, used be accomplished manually the station in the prior art
Operation, due to needing artificial lift machine, large labor intensity is also easy to cause to collide with and damage fuselage in cabinet, and operational reliability is poor, raw
Produce low efficiency.
Summary of the invention
In view of above-mentioned many shortcomings, the purpose of the present invention is to provide a kind of device for assembling floor standing air-conditioner shell,
Not only stable action, reliable operation also reduce manual labor's intensity, improve production efficiency.
In order to achieve the above object, this invention takes following technical schemes:
A kind of device assembling floor standing air-conditioner shell, including pedestal, push-pull mechanism, turnover mechanism and clamping device;
The pedestal is the frame structure that rectangular tube is welded, and is equipped with one for turning in the upper inner of the pedestal
The torsion shaft of the dynamic connection turnover mechanism;
The push-pull mechanism includes the first cylinder being fixedly mounted on the base, and the piston rod of first cylinder is certainly
First push-and-pull sliding block is connected with by end, is equipped with the first guide rod, the axis of first guide rod on the first push-and-pull sliding block
Line is parallel with the axis of piston rod of first cylinder, and first guide rod is fixedly mounted on the base, and described the
Push-and-pull lower rotary shaft is also connected on one push-and-pull sliding block;
The turnover mechanism includes the rotary bracket with torsion shaft rotation connection, the rotary bracket generally " L "
Shape, multiple rotatable support rollers are arranged in parallel on the rotary bracket, and the rotary bracket short leg is equipped with by the carrying roller
The conveyer belt of driving, the bottom of the rotary bracket long leg are connected with push-and-pull upper shaft, are equipped with and push away below the rotary bracket
Pull rod, one end of the push-pull rod are rotationally connected with the push-and-pull upper shaft, and the other end is rotationally connected with the push-and-pull lower rotary shaft;
The clamping device includes the second cylinder for being fixedly mounted on the bottom of the rotary bracket long leg, and described second
The piston rod free end of cylinder is connected with the second push-and-pull sliding block, is equipped with axis and second gas on the second push-and-pull sliding block
The second parallel guide rod of the axis of the piston rod of cylinder, second guide rod are fixedly mounted on the rotary bracket long leg
Bottom, it is described second push-and-pull sliding block is also connected with synchronous belt and be located at the synchronous belt lower part, the synchronous belt both ends be respectively provided with
The synchronizing wheel of synchronous belt engagement, the synchronizing wheel are arranged in the two sides of the bottom of the rotary bracket long leg, same described in side
Step wheel is connected with the first holding frame, and synchronizing wheel described in the other side is connected with the bottom for being installed on the rotary bracket long leg
Driving gear, the driving gear are engaged with driven gear, and the driven gear is connected with the second holding frame.
Specifically, the front and back of the rotary bracket is equipped with transport carrier.
Further, channel steel is relatively set in the lower inside of the pedestal, left and right to be used to be oriented to the push-pull mechanism,
A directive wheel is equipped in the every channel steel, two directive wheels are rotationally connected with the both ends of the push-and-pull lower rotary shaft.
Preferably, the quantity of first guide rod is two, is symmetrically disposed on the left and right two of the first push-and-pull sliding block
End.
Preferably, the push-and-pull lower rotary shaft is removably installed on the first push-and-pull sliding block by two U bolts.
Preferably, the quantity of the push-pull rod is two, is symmetrically disposed on the both ends of the push-and-pull lower rotary shaft.
Further, the two sides of the bottom of the rotary bracket long leg are provided with regulating tank, described push-and-pull upper shaft one end
It is rotatablely connected across the regulating tank and the push-pull rod, the other end is fixedly connected with adjustable plate, and the adjustable plate can be along tune
Section slot length direction is mobile and is locked at the rotary bracket bottom by hexagon socket head cap screw.
Preferably, the free end of first holding frame and the second holding frame is equipped with grip block, two pieces of grip blocks
Opposite face be equipped with the neonychium of sponge or rubber material.
Preferably, first holding frame and the second holding frame are " 7 " font.
The present invention also provides a kind of assembly methods of device using previously described assembly floor standing air-conditioner shell, including such as
Lower step:
In S1, clamping sensor sensing to cabinet to be assembled after fuselage, the solenoid valve of the second cylinder of control opens gas circuit,
Second cylinder is mobile by the second push-and-pull slipper push synchronous belt, the first holding frame for rotating counterclockwise and rotates clockwise second
Holding frame closes up, and forms the clamping to fuselage in cabinet to be assembled;
S2, it is to be held in place after, trigger tilt sensor, control the first cylinder solenoid valve gas circuit is opened, the first gas
Cylinder is by the first push-and-pull slipper push push-pull rod, and rotary bracket is turned over 90 degree around torsion shaft, by fuselage in cabinet to be assembled
It erects;
S3, after erectting in place, triggering clamping sensor again so that the second cylinder pulled by the second push-and-pull sliding block it is same
Band is walked, the first holding frame and the second holding frame are opened, releases the clamping to fuselage in cabinet to be assembled, upright is to be assembled
Fuselage is conveyed backward by the conveyer belt on rotary bracket short leg in cabinet, until entering the conveying at rotary bracket short leg rear
On bracket;
S4, operator are by the outer cover suit of floor standing air-conditioner in upright cabinet to be assembled on fuselage.
The beneficial effects of the present invention are:
A kind of device and assembly method assembling floor standing air-conditioner shell provided by the invention realizes automation clamping and turns over
Turn fuselage in cabinet to be assembled, not only stable action, reliable operation, also reduce manual labor's intensity, improve production efficiency.
Detailed description of the invention
Fig. 1 is the perspective view of the explosion of the embodiment of the present invention;
Fig. 2 is the operation schematic diagram of rollover states of the embodiment of the present invention;
Fig. 3 is the operation schematic diagram of the non-rollover states of the embodiment of the present invention;
Fig. 4 is the stereoscopic schematic diagram one of overturning and clamping device of the embodiment of the present invention;
Fig. 5 is the stereoscopic schematic diagram two of overturning and clamping device of the embodiment of the present invention;
Fig. 6 is the partial enlarged view at the I of Fig. 1;
Fig. 7 is the partial enlarged view at the II of Fig. 1;
Fig. 8 is the partial enlarged view at the III of Fig. 5.
Appended drawing reference: 1 pedestal, 2 push-pull mechanisms, 3 turnover mechanisms, 4 clamping devices, 5 transport carriers, 11 torsion shafts, 12 slots
Steel, 21 first cylinders, 22 first push-and-pull sliding blocks, 23 first guide rods, 24 push-and-pull lower rotary shafts, 25 directive wheels, 31 rotary brackets, 32
Carrying roller, 33 conveyer belts, 34 push-and-pull upper shafts, 35 push-pull rods, 36 regulating tanks, 37 adjustable plates, 41 second cylinders, 42 second push-and-pulls are slided
Block, 43 second guide rods, 44 synchronous belts, 45 synchronizing wheels, 46 first holding frames, 47 driving gears, 48 driven gears, 49 second folders
Hold frame, 50 grip blocks.
Specific embodiment
Below in conjunction with attached drawing, the invention will be further described:
As shown in figures 1-8, a kind of device assembling floor standing air-conditioner shell, including pedestal 1, push-pull mechanism 2, turnover mechanism 3
With clamping device 4;
Pedestal 1 is the frame structure that rectangular tube is welded, and is equipped with one for being rotatablely connected in the upper inner of pedestal
The torsion shaft 11 of turnover mechanism;
Push-pull mechanism 2 includes the first cylinder 21 being fixedly mounted on pedestal 1, and the piston rod free end of the first cylinder 21 connects
It is connected to the first push-and-pull sliding block 22, is equipped with the first guide rod 23 on the first push-and-pull sliding block 22, the axis of the first guide rod 23 and the
The axis of the piston rod of one cylinder 21 is parallel, and the first guide rod 23 is fixedly mounted on pedestal, is also connected on the first push-and-pull sliding block
There is push-and-pull lower rotary shaft 24;
Turnover mechanism 3 includes the rotary bracket 31 being rotatablely connected with torsion shaft 11, the generally L shape of rotary bracket 31, rotation
It asks and is arranged in parallel with multiple rotatable support rollers 32 on frame 31,31 short leg of rotary bracket is equipped with the transmission driven by carrying roller 32
Band 33, the bottom of 31 long leg of rotary bracket are equipped with push-and-pull upper shaft 34, are equipped with push-pull rod 35, push-pull rod below rotary bracket 31
35 one end is rotationally connected with push-and-pull upper shaft 34, and the other end is rotationally connected with push-and-pull lower rotary shaft 24;
Clamping device 4 includes the second cylinder 41 for being fixedly mounted on the bottom of 31 long leg of rotary bracket, the second cylinder 41
Piston rod free end be connected with the second push-and-pull sliding block 42, the work of axis and the second cylinder 41 is equipped on the second push-and-pull sliding block 42
The second parallel guide rod 43 of the axis of stopper rod, the second guide rod 43 are fixedly mounted on the bottom of 31 long leg of rotary bracket, the
Two push-and-pull sliding blocks 42 are also connected with synchronous belt 44 and are located at 44 lower part of synchronous belt, and 44 both ends of synchronous belt are respectively provided with nibbles with synchronous belt
The synchronizing wheel 45 of conjunction, synchronizing wheel 45 are arranged in the two sides of the bottom of 31 long leg of rotary bracket, and the synchronizing wheel 45 of side is connected with
One holding frame 46, the synchronizing wheel 45 of the other side are connected with the driving gear 47 for being installed on the bottom of 31 long leg of rotary bracket, main
Moving gear 47 is engaged with driven gear 48, and driven gear 48 is connected with the second holding frame 49, the first holding frame 46 and the second clamping
Frame 49, which cooperates, to link, and realizes the clamping or release for treating clamping piece.
Specifically, the front and back of rotary bracket 31 is equipped with transport carrier 5, for turning fuselage in cabinet to be assembled
Move on to next station.
As a further improvement, in the lower inside of pedestal, the opposite channel steel 12 that is welded in left and right for being oriented to push-pull mechanism
2, a directive wheel 25 is equipped in the slot of every channel steel 12, two directive wheels 25 are rotationally connected with the two of push-and-pull lower rotary shaft 24
End, can make the operation of push-pull mechanism 2 more steady in this way.
The stability being oriented in order to further increase, the quantity of the first guide rod 23 are two, are symmetrically disposed on first and push away
Draw the left and right ends of sliding block 22.
More firm in order to facilitate dismounting and connecting, push-and-pull lower rotary shaft 24 is removably pacified by two U bolts 26
Loaded on the first push-and-pull sliding block 22.
Preferably, the quantity of push-pull rod 35 is two, the both ends of push-and-pull lower rotary shaft 24 are symmetrically disposed on, it so both can be with
Increase the running stability of push-pull mechanism 2, and the service life of push-pull rod 35 can be extended, even if wherein a push-pull rod 35 is unexpected
Damage will not lead to production accident since there are also an other push-pull rods 35 to carry stress, ensure equipment and person peace
Entirely.
As a further improvement, the two sides of the bottom of 31 long leg of rotary bracket are provided with regulating tank 36, upper shaft 34 is pushed and pulled
One end passes through regulating tank 36 and push-pull rod 35 is rotatablely connected, and the other end is fixedly connected with adjustable plate 37, and adjustable plate 37 can be along tune
Section 36 length direction of slot is mobile and is locked at 31 bottom of rotary bracket by hexagon socket head cap screw, which is adapted to not
With the air pump of length specification, while being also convenient for dismounting and maintenance.
In order to protect the components of fuselage in cabinet to be assembled, keep clamping force more uniform, be also prevented from fuselage installation part by
Folder deformation and be unfavorable for the installation of next process, the free end of the first holding frame 46 and the second holding frame 49 is equipped with grip block
50, the opposite face of two pieces of grip blocks 50 is equipped with the neonychium of sponge or rubber material.
Preferably, the first holding frame 46 and the second holding frame 49 are both designed as " 7 " font, such structure be more convenient for for
The reliable grip of fuselage in cabinet to be assembled.
As a further improvement, being limited after synchronous belt 44 is connected in push-and-pull sliding block 42 by holding screw locking.In this way when
When needing to adjust the relative position of push-and-pull sliding block 42 and synchronous belt 44, first unscrew holding screw, is pushed away further along the sliding of synchronous belt 44
After drawing sliding block 42 to suitable position, holding screw is screwed, can make to push and pull the limit of 42 locking of sliding block on synchronous belt 44.
As shown in Figure 2,3, when air-conditioning production assembling work, conveying of the fuselage from 31 front of rotary bracket in cabinet to be assembled
Bracket 5 conveys backward, when fuselage is completely transported on 31 long leg of rotary bracket, the bottom end of fuselage is touched in cabinet in cabinet to be assembled
When encountering the conveyer belt 33 on 31 short leg of rotary bracket, clamping sensor can be triggered, the solenoid valve of the second cylinder 41 of control will
Gas circuit is opened, and the second cylinder 41 pushes synchronous belt 44 mobile by the second push-and-pull sliding block 42, to drive synchronizing wheel 45 and first
Holding frame 46 rotates counterclockwise, and the synchronizing wheel 45 of the other end driving gear 47 that links rotates counterclockwise, to make and driving tooth
The driven gear 48 of 47 engagement of wheel rotates clockwise, and the second holding frame 49 is caused also and then to rotate clockwise, and counterclockwise
First holding frame 46 of rotation closes up, and forms the clamping to fuselage in cabinet to be assembled;
It is to be held in place after, tilt sensor can be triggered, the solenoid valve of the first cylinder 21 of control opens gas circuit, the first gas
Cylinder 21 by first push-and-pull sliding block 22 push push-pull rod 35, so that rotary bracket 31 is turned over 90 degree around torsion shaft 11, in this way to
Fuselage is achieved that and vertically erects in the cabinet of assembly, and triggering can trigger clamping sensor again, so that the second cylinder 41
Synchronous belt 44 is pulled by the second push-and-pull sliding block 42, the first holding frame 46 and the second holding frame 49 are opened, treated to release
The clamping of fuselage in the cabinet of assembly, in upright cabinet to be assembled fuselage by the conveyer belt 33 on 31 short leg of rotary bracket to
After convey, until enter 31 short leg rear of rotary bracket transport carrier 5, be next station worker be set with floor standing air-conditioner outside
Shell provides a great convenience.
It is including following the present invention also provides the assembly method for the device for using previously described assembly floor standing air-conditioner shell
Step:
In S1, clamping sensor sensing to cabinet to be assembled after fuselage, the solenoid valve of the second cylinder 41 of control beats gas circuit
Open, the second cylinder 41 pushes synchronous belt 44 mobile by the second push-and-pull sliding block 42, the first holding frame 46 rotated counterclockwise with it is suitable
Hour hands rotate the second holding frame 49 and close up, and form the clamping to fuselage in cabinet to be assembled;
S2, it is to be held in place after, trigger tilt sensor, control the first cylinder 21 solenoid valve gas circuit is opened, first
Cylinder 21 pushes push-pull rod 35 by the first push-and-pull sliding block 22, and rotary bracket 31 is turned over 90 degree around torsion shaft 11, will be to be installed
Fuselage erects in the cabinet matched;
S3, after erectting in place, again triggering clamping sensor so that the second cylinder 41 by second push-and-pull sliding block 42 draw
Dynamic synchronous belt 44, the first holding frame 46 and the second holding frame 49 are opened, and release the clamping to fuselage in cabinet to be assembled, uprightly
Cabinet to be assembled in fuselage conveyed backward by the conveyer belt 33 on 31 short leg of rotary bracket, until entering rotary bracket 31
On the transport carrier 5 at short leg rear;
S4, operator are by the outer cover suit of floor standing air-conditioner in upright cabinet to be assembled on fuselage.
A kind of device and assembly method assembling floor standing air-conditioner shell provided by the invention realizes automation clamping and turns over
Turn fuselage in cabinet to be assembled, not only stable action, reliable operation, also reduce manual labor's intensity, improve production efficiency.
Herein, the terms "include", "comprise" or any other variant thereof is intended to cover non-exclusive inclusion, are removed
It comprising those of listed element, but also may include other elements that are not explicitly listed.
Herein, the nouns of locality such as related front, rear, top, and bottom are to be located in figure with components in attached drawing and zero
Part mutual position defines, only for the purpose of expressing the technical solution clearly and conveniently.It should be appreciated that the noun of locality
Use should not limit the claimed range of the application.
In the absence of conflict, the feature in embodiment and embodiment herein-above set forth can be combined with each other.
The above description is only a preferred embodiment of the present invention, is not intended to limit the scope of the invention, all utilizations
Equivalent structure transformation made by description of the invention and accompanying drawing content is applied directly or indirectly in other relevant technology necks
Domain is included within the scope of the present invention.