CN107981410B - Stock form shredding and gathering rod forming mechanism based on tobacco filter rod forming equipment - Google Patents
Stock form shredding and gathering rod forming mechanism based on tobacco filter rod forming equipment Download PDFInfo
- Publication number
- CN107981410B CN107981410B CN201711332027.0A CN201711332027A CN107981410B CN 107981410 B CN107981410 B CN 107981410B CN 201711332027 A CN201711332027 A CN 201711332027A CN 107981410 B CN107981410 B CN 107981410B
- Authority
- CN
- China
- Prior art keywords
- roller
- tobacco
- shredding
- rod forming
- coiled material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Classifications
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B7/00—Cutting tobacco
- A24B7/04—Cutting tobacco by machines with revolving knives
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B7/00—Cutting tobacco
- A24B7/14—Feeding or control devices for tobacco-cutting apparatus
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
- A24C5/14—Machines of the continuous-rod type
- A24C5/18—Forming the rod
- A24C5/1828—Forming the rod by cutting tobacco sheet material
Landscapes
- Manufacturing Of Cigar And Cigarette Tobacco (AREA)
Abstract
Stock form shredding and gathering rod forming mechanism based on tobacco filter rod forming equipment. The invention belongs to the technical field of tobacco processing machinery, and particularly relates to a paper roll substance shredding and gathering rod forming mechanism based on tobacco filter rod forming equipment. The device is additionally provided with a set of active unwinding device of the tobacco sheet coiled material behind an opening roller of a filter stick forming machine, and the linear speed of the active unwinding device is matched with the rod forming linear speed of a host machine; replacing a shredding roller with discontinuous roller lines along the circumference at the position close to a pair of opening rollers of a tobacco pipe; the guide wire horn mouth is replaced by a tapered furling horn mouth with the inlet diameter of 80-120 mm. The invention has simple structure and low cost, and is suitable for on-line shredding and effective gathering and forming of the tobacco sheet coiled material with poor toughness and easy breakage.
Description
Technical Field
The invention belongs to the technical field of tobacco processing machinery, and particularly relates to a paper roll substance shredding and gathering rod forming mechanism based on tobacco filter rod forming equipment.
Background
The traditional tobacco sheets are all cut into the same shape as the cut tobacco, and are mixed in the cut tobacco to be prepared into tobacco rods in a special tobacco rod forming machine, and the existing tobacco rod forming machine equipment is not suitable for preparing pure and continuous tobacco sheet tow rods; the currently used tobacco filter stick forming machine draws acetate fibers or polyacrylic fibers with good toughness through a guide wire horn nozzle, and prepares filter sticks through a tobacco pipe, and the filter stick forming machine is also not suitable for preparing tobacco sheet coiled materials with poor toughness, easy breakage and coiling.
In recent years, cigarettes which are not combusted through electric heating appear on the market, and the cigarette rod of the novel cigarette needs to use strip-shaped tobacco sheets which are longitudinally arranged and relatively orderly, so that the conventional tobacco filter rod forming machine needs to be modified according to the physical characteristics of the cut tobacco sheets, the tobacco sheets can be cut on line and effectively gathered for forming, the method is simple and easy to implement to the greatest extent, and the cost is reduced.
Disclosure of Invention
The invention aims to solve the technical problem of providing a paper roll shredding and gathering rod forming mechanism based on tobacco filter rod forming equipment, which has a simple structure and low increased cost and is suitable for online shredding and effective gathering and forming of tobacco sheet coiled materials with poor toughness and easy breakage.
The technical scheme adopted for realizing the above purpose of the invention is as follows: a set of active unwinding device of the tobacco sheet coiled material is additionally arranged behind an opening roller of the filter stick forming machine, and the linear speed of the active unwinding device is matched with the rod forming linear speed of a host machine; a pair of opening rollers close to a tobacco gun are replaced with shredding rollers with discontinuous roller lines along the circumference, when the two rollers are pressed, tobacco sheets are shredded, and meanwhile, the shredded tobacco sheets are sent forward; the guide wire horn mouth is replaced by a tapered furling horn mouth with the inlet diameter of 80-120 mm.
The active unwinding device is characterized in that a servo motor is arranged on a rotating shaft of a tobacco sheet coiled material, an ultrasonic detector is arranged at the edge of coiled material paper, an interface of a single chip microcomputer in an electric control cabinet of the filter stick forming machine is respectively connected with the servo motor, the ultrasonic detector and a cigarette stick detector of the filter stick forming machine, and the angular speed of the servo motor is adjusted through the single chip microcomputer so that the linear speed of the outer edge of the coiled paper is matched with the real-time linear speed of a formed cigarette stick; the discontinuous roll grains of the cutting roll are arranged on the surface of the upper roll, the axial included angle between the discontinuous roll grains and the cutting roll is 90-45 degrees, and the lower roll is a shallow groove or a smooth roll.
The upper roll of the shredding roll is provided with a smooth section at the side close to the shaft end, the upper roll is provided with an independent driving device, the inner edge of one end of the upper roll is provided with a gear, the rotating shaft of the lower roll is provided with a vertical lifting mechanism, the inner edge of the lower roll is provided with a gear matched with the upper roll, the lower roll is lifted, and the gear is driven to rotate together after being meshed with the gear of the upper roll.
A roll paper drooping buffer area is arranged below the coiled paper, a photoelectric sensor is arranged in the buffer area and connected to an interface of a single chip microcomputer in an electric control cabinet, the photoelectric sensor is fed back to a servo motor control system of the single chip microcomputer to form closed-loop control, and accumulated errors in unreeling operation of the servo motor are corrected.
The vertical lifting mechanism arranged on the lower roller of the cutting roller adopts a hydraulic cylinder body or a screw rod structure.
The guide wire horn mouth is provided with a compressed air inlet, so that falling ash can be blown away while the guide wire is used.
The rotating shaft of the tobacco sheet coiled material adopts an inflatable shaft, and the tobacco sheet coiled material is inflated and locked after being in place, so that the tobacco sheet coiled material can be prevented from loosening.
The beneficial technical effects of the invention are as follows: on the basis of the existing tobacco filter stick forming, only few parts are removed and replaced, and the tobacco filter stick forming machine can be suitable for preparing a cigarette stick of an electric heating non-combustible cigarette by using a tobacco sheet coiled material; according to the physical characteristics of the tobacco sheets, the method of actively unwinding by a servo motor is adopted, and the unwinding speed is controlled by matching with a single chip microcomputer, so that the phenomenon that the tobacco sheet threads are easily torn is avoided, and the continuity of the tobacco sheet threads is ensured; the tobacco sheet is cut into continuous filaments while the tobacco sheet coiled material is conveyed by adopting the shredding roller with a special shape, but certain connection among tobacco sheet tows is maintained, so that the problem that the tobacco sheets are easy to break is solved, the tows are guaranteed not to be scattered and easy to gather, and the continuous production is guaranteed.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
In the figure: the device comprises a sheet coiled material 1, a rotating shaft 2, an ultrasonic detector 3, a roll mark 4, an upper roll 5, a lower roll 6, a smooth section 7, a gear 8, a gear 9, a hydraulic cylinder 10, a buffer area 11, a photoelectric sensor 12, a compressed air inlet 13, a guide wire horn mouth 14 and a support frame 15.
Detailed Description
Referring to fig. 1, an active unwinding device of a set of tobacco sheet coiled material 1 is additionally arranged behind an opening roller of a filter stick forming machine, and the linear speed of the active unwinding device is matched with the rod forming linear speed of a host machine; a pair of opening rollers close to a tobacco gun are replaced with shredding rollers with discontinuous roller lines along the circumference, when the two rollers are pressed, tobacco sheets are shredded, and meanwhile, the shredded tobacco sheets are sent forward; the guide wire horn mouth 14 is replaced by a conical furling horn mouth with the inlet diameter of 80-120 mm. The active unwinding device of the mechanism is to configure a servo motor on a rotating shaft 2 of a tobacco sheet coiled material 1, the edge of coiled material coil paper is provided with an ultrasonic detector 3, interfaces of a single chip microcomputer (not shown in the figure) in an electric control cabinet of a filter stick forming machine are respectively connected with the servo motor, the ultrasonic detector 3 and a cigarette stick detector of the filter stick forming machine, and the angular speed of the servo motor is adjusted through the single chip microcomputer, so that the outer edge linear speed of the coil paper is matched with the real-time linear speed of a formed cigarette stick; the discontinuous roller grains 4 of the shredding roller are arranged on the surface of the upper roller 5, the axial included angle between the discontinuous roller grains 4 and the shredding roller is 90-45 degrees, tobacco sheet tows are parallel to the running direction when the included angle is 90 degrees, the tobacco sheet tows are obliquely arranged when the included angle is less than 90 degrees, and the lower roller 6 is a shallow groove or a smooth roller and can be guaranteed to be completely cut through. The discontinuous roller grains 4 distributed on the upper roller 5 of the cutting roller are mostly distributed along the axial direction, but the end part close to the shaft is a smooth section 7, so that the part can be ensured not to be cut, and the edges of the sheets are not scattered and broken; the upper roller 5 is provided with an independent driving device, the inner edge of one end of the upper roller 5 is provided with a gear 8 which is used as a driving wheel, the rotating shaft of the lower roller 6 is provided with a hydraulic cylinder body 10 which is used as a lifting mechanism for adjusting the vertical position, the inner edge of the lower roller 6 is provided with a gear 9 matched with the upper roller, and when the lower roller 6 rises, the gear 9 is meshed with the gear 8 of the upper roller 5 and is driven to rotate together. A buffer area 11 with naturally-drooped roll paper is arranged below the roll paper of the sheet roll material 1, a photoelectric sensor 12 is arranged in the buffer area 11, the photoelectric sensor 12 is connected to an interface of a singlechip in an electric control cabinet and feeds back the interface to a servo motor control system of the singlechip to form closed-loop control, and accumulated errors in unreeling operation of the servo motor are corrected. The guide wire bell 14 is provided with a compressed air inlet 13 which blows off the soot while guiding the guide wire when the machine is in operation. The rotating shaft 2 of the tobacco sheet coiled material 1 of the device adopts an inflatable shaft, and the tobacco sheet coiled material is inflated and locked after being in place, so that the tobacco sheet coiled material can be prevented from loosening.
Claims (4)
1. The utility model provides a stock form shreds and gathers together into excellent mechanism based on tobacco filter stick former which characterized in that: the method comprises the following steps that a set of active unwinding device of a tobacco sheet coiled material is additionally arranged behind an opening roller of a filter stick forming machine, the active unwinding device is characterized in that a servo motor is arranged on a rotating shaft of the tobacco sheet coiled material, an ultrasonic detector is arranged at the edge of coiled paper of the coiled material, an interface of a single chip microcomputer in an electric control cabinet of the filter stick forming machine is respectively connected with the servo motor, the ultrasonic detector and a cigarette stick detector of the filter stick forming machine, and the angular speed of the servo motor is adjusted through the single chip microcomputer so that the outer edge linear speed of the coiled paper is matched with the real; replacing a shredding roller with discontinuous roller grains along the circumference at a position close to a pair of opening rollers of a tobacco pipe, wherein the discontinuous roller grains of the shredding roller are arranged on the surface of an upper roller, the axial included angle between the discontinuous roller grains and the shredding roller is 90-45 degrees, and a lower roller is a shallow groove or a smooth roller; the guide wire horn mouth is replaced by a conical furling horn mouth with the diameter of an inlet of 80-120 mm, a compressed air inlet is formed in the guide wire horn mouth, and an air expansion shaft is adopted as a rotating shaft of the tobacco sheet coiled material.
2. The tobacco filter stick forming device based roll paper shredding and gathering rod forming mechanism according to claim 1, characterized in that: the side, close to the shaft end, of the discontinuous roller grains of the upper roller of the shredding roller is a smooth section, the upper roller is provided with an independent driving device, the inner edge of one end of the upper roller is provided with a gear, the rotating shaft of the lower roller is provided with a vertical lifting mechanism, and the inner edge of the lower roller is provided with a gear matched with the upper roller.
3. The tobacco filter stick forming device based roll paper shredding and gathering rod forming mechanism according to claim 1, characterized in that: a roll paper drooping buffer area is arranged below the coiled paper, a photoelectric sensor is arranged in the buffer area and connected to an interface of a single chip microcomputer in an electric control cabinet, the photoelectric sensor is fed back to a servo motor control system of the single chip microcomputer to form closed-loop control, and accumulated errors in unreeling operation of the servo motor are corrected.
4. The tobacco filter rod forming apparatus based roll paper shredding and gathering rod forming mechanism according to claim 1 or 2, characterized in that: the lower roll of the cutting roll is provided with a vertical lifting mechanism which adopts a hydraulic cylinder body or a screw rod structure.
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711332027.0A CN107981410B (en) | 2017-12-13 | 2017-12-13 | Stock form shredding and gathering rod forming mechanism based on tobacco filter rod forming equipment |
| PCT/CN2018/120454 WO2019114727A1 (en) | 2017-12-13 | 2018-12-12 | Unwinding, shredding, gathering, and rod forming mechanism based on cigarette filter making device |
| EP18888293.0A EP3725168B1 (en) | 2017-12-13 | 2018-12-12 | Method for refitting an existing cigarette filter forming machine to obtain a unwinding, shredding, gathering, and rod forming mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711332027.0A CN107981410B (en) | 2017-12-13 | 2017-12-13 | Stock form shredding and gathering rod forming mechanism based on tobacco filter rod forming equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107981410A CN107981410A (en) | 2018-05-04 |
| CN107981410B true CN107981410B (en) | 2020-07-21 |
Family
ID=62038361
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711332027.0A Active CN107981410B (en) | 2017-12-13 | 2017-12-13 | Stock form shredding and gathering rod forming mechanism based on tobacco filter rod forming equipment |
Country Status (3)
| Country | Link |
|---|---|
| EP (1) | EP3725168B1 (en) |
| CN (1) | CN107981410B (en) |
| WO (1) | WO2019114727A1 (en) |
Families Citing this family (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107981410B (en) * | 2017-12-13 | 2020-07-21 | 红塔烟草(集团)有限责任公司 | Stock form shredding and gathering rod forming mechanism based on tobacco filter rod forming equipment |
| CN108041678A (en) * | 2017-12-13 | 2018-05-18 | 红塔烟草(集团)有限责任公司 | One kind is based on tobacco former roll paper channel control unit |
| CN108552584B (en) * | 2018-05-28 | 2020-07-17 | 玉溪市新特材料有限公司 | Novel cigarette and production process thereof |
| CN108606358B (en) * | 2018-07-06 | 2023-04-28 | 河南省新之林机电设备有限公司 | Sheet material shredder |
| CN108783570B (en) * | 2018-08-15 | 2024-03-29 | 玉溪市新特科技有限公司 | Low-temperature non-combustion smoke forming machine matching equipment |
| CN111332857A (en) * | 2020-04-09 | 2020-06-26 | 昆明鼎承科技有限公司 | Device and method for pressing tobacco sheets into a plurality of cigarette bands |
| CN113180269A (en) * | 2021-03-19 | 2021-07-30 | 昆明鼎承启鑫科技有限公司 | Technology for making rolled strip into wire |
| CN113455700B (en) * | 2021-07-12 | 2023-08-18 | 河南中烟工业有限责任公司 | Heated cigarette with uniform release of esters |
| CN113633020A (en) * | 2021-09-27 | 2021-11-12 | 武汉凤翔科技发展有限公司 | Filter rod forming equipment |
| CN114711452A (en) * | 2022-03-28 | 2022-07-08 | 湖北中烟工业有限责任公司 | Tobacco leaf filament cutter is reproduced to heating cigarette |
Family Cites Families (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1066356A (en) * | 1964-07-13 | 1967-04-26 | Frederick Moss | Apparatus for producing a tobacco mixture |
| GB1234786A (en) * | 1968-02-28 | 1971-06-09 | Gallaher Ltd | Tobacco rod for smoking products |
| US3589373A (en) * | 1968-10-28 | 1971-06-29 | Amf Inc | Cigarette making machine |
| DE2526850A1 (en) * | 1974-06-19 | 1976-01-08 | Technical Development Corp | METHOD FOR MANUFACTURING CIGARETTES AND CIGARETTES MANUFACTURED THEREOF |
| GB1531463A (en) * | 1975-07-08 | 1978-11-08 | Molins Ltd | Manufacture of smokers' articles |
| EP2062484B1 (en) * | 2007-11-23 | 2011-04-06 | Reemtsma Cigarettenfabriken GmbH | Process of manufacturing smokeless tobacco articles and smokeless tobacco article for oral consumption |
| CN201385961Y (en) * | 2009-03-31 | 2010-01-20 | 新乡天丰机械制造有限公司 | Material level control device of uncoiler and uncoiler that can control material level of material-storing area automatically |
| CN201602124U (en) * | 2009-12-22 | 2010-10-13 | 湖北中烟工业有限责任公司 | Slice forming shredder |
| CN204777916U (en) * | 2015-07-01 | 2015-11-18 | 天津市旭辉恒远塑料包装有限公司 | Plastic film cutting machine unreels quick -witted tension control system |
| CN106946077B (en) * | 2017-04-18 | 2018-08-31 | 浙江硕和机器人科技有限公司 | A kind of guide plate servo fixed length feeding device |
| CN107048469B (en) * | 2017-06-19 | 2019-10-18 | 共青城道乐投资管理合伙企业（有限合伙） | A kind of processing method heating the cigarette that do not burn |
| CN207626532U (en) * | 2017-12-13 | 2018-07-20 | 红塔烟草(集团)有限责任公司 | Rod making machine structure is gathered in roll paper chopping based on tobacco plug former |
| CN107981410B (en) * | 2017-12-13 | 2020-07-21 | 红塔烟草(集团)有限责任公司 | Stock form shredding and gathering rod forming mechanism based on tobacco filter rod forming equipment |
-
2017
- 2017-12-13 CN CN201711332027.0A patent/CN107981410B/en active Active
-
2018
- 2018-12-12 WO PCT/CN2018/120454 patent/WO2019114727A1/en active Search and Examination
- 2018-12-12 EP EP18888293.0A patent/EP3725168B1/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| CN107981410A (en) | 2018-05-04 |
| WO2019114727A1 (en) | 2019-06-20 |
| EP3725168B1 (en) | 2024-05-22 |
| EP3725168A1 (en) | 2020-10-21 |
| EP3725168A4 (en) | 2021-03-10 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN107981410B (en) | Stock form shredding and gathering rod forming mechanism based on tobacco filter rod forming equipment | |
| CN102320491B (en) | Forming machine for preservative film winding drum | |
| NO317278B1 (en) | Apparatus for cutting reinforcing fiber material | |
| CN2844147Y (en) | A type ramie three off lines | |
| CN202222419U (en) | Tobacco shred recycling mechanism using dry cutting method | |
| CN102873915B (en) | Paper surface groove embossing device | |
| CN109043646A (en) | A kind of cigarette making and tipping machine of flake cigarette | |
| CN104489921A (en) | Polylactic acid fiber composite filter rod forming machine | |
| CN214298519U (en) | Open width cloth rolling machine adopting servo drive | |
| CN204292186U (en) | Acid fiber by polylactic composite filter tip rod forming machine | |
| CN207626532U (en) | Rod making machine structure is gathered in roll paper chopping based on tobacco plug former | |
| CN109288118B (en) | Double-smoke-gun cigarette-making machine set for sheet cigarettes | |
| CN105369401B (en) | The cotton net bunching mechansim of intelligent combing machine | |
| CN216019078U (en) | Stock form shredding and gathering rod forming mechanism based on tobacco filter rod forming equipment | |
| CN206607440U (en) | A kind of New Nonwovens cotton bead cutter | |
| CN203556478U (en) | Wind power separation type device for recycling tobacco shreds in stem silver rejected matters | |
| CN102286806A (en) | Lint cleaner | |
| CN212608562U (en) | Lining paper ration side cut coiling mechanism | |
| CN107997231A (en) | A kind of non-strand material bar form articles processing method | |
| CN210085928U (en) | Automatic paper leading device of high-speed paper machine | |
| CN110386492B (en) | On-line automatic cleaning and adjusting device for traction end in tipping paper laser drilling system | |
| CN205928805U (en) | Defect detecting and remove device of bond paper in flooding production | |
| CN205106375U (en) | Novel wheel is cut to secondary | |
| CN105150291A (en) | Length primary selecting and fine trimming equipment for bamboo bone materials of folding fan | |
| CN201588010U (en) | Serration type lint cotton cleaner |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |