CN107977784A - A kind of personnel's technical ability evaluating apparatus and method based on sewing machine data abstraction techniques - Google Patents

A kind of personnel's technical ability evaluating apparatus and method based on sewing machine data abstraction techniques Download PDF

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CN107977784A
CN107977784A CN201711187302.4A CN201711187302A CN107977784A CN 107977784 A CN107977784 A CN 107977784A CN 201711187302 A CN201711187302 A CN 201711187302A CN 107977784 A CN107977784 A CN 107977784A
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sewing machine
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杜劲松
郑梦林
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Donghua University
National Dong Hwa University
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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
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    • G06Q10/06Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
    • G06Q10/063Operations research, analysis or management
    • G06Q10/0639Performance analysis of employees; Performance analysis of enterprise or organisation operations
    • G06Q10/06398Performance of employee with respect to a job function
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q50/00Information and communication technology [ICT] specially adapted for implementation of business processes of specific business sectors, e.g. utilities or tourism
    • G06Q50/04Manufacturing
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/30Computing systems specially adapted for manufacturing

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Abstract

The present invention relates to a kind of personnel's technical ability evaluating apparatus based on sewing machine data abstraction techniques, including:Action data acquisition module, pedal and runner exercise data for automatic collection flat seam machine;Action data sending module, for by the data sending that the action data acquisition module collects to data storage processing module;The data storage processing module is used to the data collected are arranged and screened;Data analysis module, for carrying out correlation computations and evaluation automatically according to the data after screening;Evaluation result display module, the operative skill for showing personnel are evaluated.The level of skill to operating personnel that the present invention is capable of more science makes objective evaluation, and the invention further relates to a kind of personnel's technical ability evaluation method based on sewing machine data abstraction techniques.

Description

A kind of personnel's technical ability evaluating apparatus and method based on sewing machine data abstraction techniques
Technical field
The present invention relates to garment production management technical field, more particularly to a kind of based on sewing machine data abstraction techniques Personnel's technical ability evaluating apparatus and method.
Background technology
The level of skill of personnel is process distribution, wages distribute and the basis of production distribution, and whole production operation Basis, determines the layout of assembly line and the control of the production schedule, is the pith of garment production management research.And clothing factory Separation rate is high, and personnel's unstability factor such as difficult trick of skilled worker determines the unstable of personnel's operative skill level, this will Ask administrative staff to constantly update the cognition to employee skill level, accomplish to understand to the performance information of each worker.
Under the upsurges such as industry 4.0, industry internet, Internet of Things and cloud computing, the numerous outstanding manufacturing enterprises in the whole world are all Trying to explore intelligentized production model.Clothing factory assembles as labour, and artificial dependence is strong, tradition system with keen competition Enterprise is made, is also constantly seeking Transformation Way.As it is in the field of business always in recent years spread establish intelligent plant, realize flexible automatic The thinkings such as metaplasia production, man-machine interconnection and equipment interconnection.It is traditional to operating personnel's technical ability based on current intelligentized research boom More intelligentized pattern is also urgently taken in horizontal evaluation.
Currently, many clothes processing enterprises had realized that personnel's level of skill evaluation importance, and it is also known that The traditional subjective assessment with the length of service of worker or manager judges the irrationality of the operative skill of employee, constantly explores New more scientific and reasonable method.Lot of domestic and international scholar also did this respect many researchs.
Correlation technique has the Chinese CN104820901A entitled《Clothes worker at the production line's skill based on production scene data Can evaluation method》Patent of invention.The clothes production enterprise sewing worker at the production line's that the patent is collected based on enterprise's RFID system Data are carried out mining analysis by historical production data.Employee is divided into two class of new employee and old employee, using company standard man-hour as Benchmark, provides the technical ability depth of new, old employee and the evaluation method of technical ability sag, the two weighting summation draws the either simplex sequence of employee Level of skill.Enterprise's historical data is integrated again, is collected, draws employee skill width, establishes employee skill database.Should Although method is compared makes great progress with the subjective evaluation method of traditional empirical formula, and overall assessment process is more objective complete Face, but it is substantially that reference factor is more single, therefore its evaluation result may be more come the evaluation carried out completely according to man-hour It is unilateral.And since its Appreciation gist is historical production data, evaluation result has hysteresis quality.
Based on the above problem, enterprise urgently finds the intelligent Evaluation method of more science, establishes objective comprehensive evaluation mould Type.
The content of the invention
The technical problems to be solved by the invention are to provide a kind of personnel's technical ability based on sewing machine data abstraction techniques and comment Valency apparatus and method, the level of skill to operating personnel for being capable of more science make objective evaluation.
The technical solution adopted by the present invention to solve the technical problems is:One kind is provided and is based on sewing machine data abstraction techniques Personnel's technical ability evaluating apparatus, including:Action data acquisition module, pedal and runner for automatic collection flat seam machine move number According to;Action data sending module, for by the data sending that the action data acquisition module collects to data storage processing Module;The data storage processing module is used to the data collected are arranged and screened;Data analysis module, for root Correlation computations and evaluation are carried out automatically according to the data after screening;Evaluation result display module, for showing the operative skill of personnel Evaluation.
The action data acquisition module includes pedal sensor, wheel sensor, microcontroller and signal sending end;It is described Pedal sensor is used to collect action message of the personnel when operating flat seam machine pedal;The wheel sensor is used to collect personnel The motion conditions of runner when operating flat seam machine;The microcontroller is used for the data for reading pedal sensor and wheel sensor;Institute Signal sending end is stated to be used to the data that microcontroller is read being transmitted.
The action data sending module is included by signal receiving module and USB serial ports;The signal receiving module will connect Received digital information passes through USB Serial Port Transmissions to data storage processing module.
The data storage processing module includes host computer, the data storage end and data preparation end;The host computer is used for Action data acquisition module is carried out to control and monitor in real time, and exports relevant action message in real time;The data are deposited The data that storage end can export host computer store, and then the information stored are carried out by data preparation end relevant whole Reason and screening.
The data preparation end includes data screening portion and data arrangement portion, the data screening portion to invalid data into Row screening is rejected, and individually storage record is carried out to abnormal overtime stagnation data;The data preparation radical is first with sewing machine runner Start to rotate the moment and to stop operating be constantly timing node, whole operation is divided into sewing process and set-up procedure, then with The automatic broken string moment be basis of time, divides different processes, finally by whole data according to sewing time, time, stop Number, sewing rotating speed and the sewing accumulation number of turns of pausing carry out classified finishing.
The data analysis module includes operation level ratings system and level of skill evaluation system;The operation grade is commented Valency system is using the grade of difficulty of the operational sequence as according to evaluation operation grade;The level of skill evaluation system divides three parts, Respectively horizontal coefficients, proficiency and enthusiasm;Wherein, horizontal coefficients are closed according to the ratio in standard work force and practical operation man-hour It is to be evaluated;Proficiency passes through level point using operating time, pause number, sewing speed, suture length as evaluation index Analysis method and Field Using Fuzzy Comprehensive Assessment establish mathematics appraisal, finally bring corresponding data into and are evaluated;Enthusiasm is according to personnel The data fluctuations situation of duration used in fundamental operation is completed, job state curve matching is carried out, calculates standard deviation and the operation degree of bias Coefficient, stagnates number, synthesis is evaluated in conjunction with its job timeout.
It is the operation grade of the evaluation result that the evaluation result display module is shown including operating personnel, horizontal coefficients, ripe White silk degree and enthusiasm.
The technical solution adopted by the present invention to solve the technical problems is:Also provide a kind of based on sewing machine data extraction skill Personnel's technical ability evaluation method of art, using above-mentioned personnel's technical ability evaluating apparatus, comprises the following steps:
(1) action data acquisition module is fixed on to the suitable position of sewing machine, then by action data sending module with counting Calculation machine is attached;
(2) switch of opening action data acquisition module, opens data storage processing module and data analysis module, goes forward side by side The setting of row relevant parameter;
(3) operator starts to operate sewing machine, and action data collection terminal captures the operational motion information of operator, in real time Computer is transmitted to by action data sending module;
(4) by computer it can be seen that the fluctuation situation of data, after the completion of one operation unit of worker, evaluation result is shown Show that module starts to show evaluation result.
Beneficial effect
As a result of above-mentioned technical solution, compared with prior art, the present invention having the following advantages that and actively imitating Fruit:
(1) whole process need not be participated in artificially, avoid the heavy data record of administrative staff and evaluation procedure, greatly The big time for saving administrative staff;(2) data acquired in the present invention are relatively accurate more comprehensive, by these information, can compare Accurately judge the mathematics such as the operational motion state of operating personnel, binding hierarchy analytic approach, Field Using Fuzzy Comprehensive Assessment, standard deviation Evaluation model, the level of skill to operating personnel for being capable of more science make objective evaluation;(3) employee's operation information is passed through Record in real time, can excite the job enthusiasm and learning interest of employee significantly, quickly sharpen one's skills level.
Brief description of the drawings
Fig. 1 is the block diagram of the present invention;
Fig. 2 is the block diagram of data processing module in the present invention;
Fig. 3 is the block diagram of data analysis module in the present invention;
Fig. 4 is the interface display schematic diagram of the evaluation result display module of the present invention.
Embodiment
With reference to specific embodiment, the present invention is further explained.It is to be understood that these embodiments are merely to illustrate the present invention Rather than limit the scope of the invention.In addition, it should also be understood that, after reading the content taught by the present invention, people in the art Member can make various changes or modifications the present invention, and such equivalent forms equally fall within the application the appended claims and limited Scope.
As shown in Figure 1, the present invention personnel are carried out by the sewing operation data that obtain automatically technical ability evaluation method and Its device mainly includes action data acquisition module 1, action data sending module 2, data storage processing module 3, data analysis Module 4 and evaluation result display module 5.Wherein, action data acquisition module 1 is used for the pedal and runner of automatic collection flat seam machine Exercise data;Action data sending module 2 is used to deposit data sending to the data that the action data acquisition module 1 collects Store up processing module 3;The data storage processing module 3 is used to the data collected are arranged and screened;Data analysis mould Block 4 is used to carry out correlation computations and evaluation automatically according to the data after screening;Evaluation result display module 5 is used to show personnel's Operative skill is evaluated.
Data acquisition module 1 includes flat seam machine, pedal sensor 11, wheel sensor 12, microcontroller and bluetooth transmitting terminal. The flat seam machine is the computer machine for having automatic disconnection function;The pedal sensor 11 is stepped on for collecting personnel in operation flat seam machine Action message during plate;The wheel sensor 12 is used for the motion conditions for collecting runner when personnel operate flat seam machine;Described Microcontroller is used for the reading of sensing data;The bluetooth transmitting terminal is used to send digital signal.The digital signal of transmission is through dynamic The bluetooth module 21 and USB serial port modules 22 for making data transmission blocks 2 are transferred to data storage processing module 3.
The data storage processing module 2 includes host computer, the data storage end and data preparation end;The host computer is used for Action data acquisition module is carried out to control and monitor in real time, and exports relevant action message in real time;The data are deposited The data that storage end can export host computer store, and then the information stored are carried out by data preparation end relevant whole Reason and screening.
As shown in Fig. 2, data preparation end is screened and is arranged to incoming data.Wherein, data screening system 32 is right Invalid data carries out screening rejecting, and individually storage record is carried out to abnormal overtime stagnation data.Data-reduction system 31 first with It is timing node constantly that sewing machine runner, which starts to rotate the moment and stop operating, and whole operation is divided into sewing process and was prepared Journey, then using the moment of breaking automatically as basis of time, divides different processes, finally by whole data according to sewing time, standard Standby time, pause number, sewing rotating speed, sewing accumulation number of turns etc. carry out classified finishing.
As shown in figure 3, data analysis module 4 includes operation level ratings system 41 and level of skill evaluation system 42.Behaviour Make grade evaluation system using the grade of difficulty of the operational sequence as according to evaluation operation grade.Level of skill evaluation system point three Point, horizontal coefficients, proficiency, enthusiasm.Wherein, horizontal coefficients according to the proportionate relationship in standard work force and practical operation man-hour come Evaluated;Proficiency is with operating time, pause number, sewing speed, suture length (the accumulation number of turns is multiplied by line-spacing) for evaluation Index, establishes mathematics appraisal by analytic hierarchy process (AHP) and Field Using Fuzzy Comprehensive Assessment, finally brings corresponding data into and evaluated; The data fluctuations situation of enthusiasm duration according to used in personnel complete fundamental operation, carries out job state curve matching, calculates mark Quasi- difference and the operation coefficient of skewness, stagnate number, synthesis is evaluated in conjunction with its job timeout.
The evaluation result display module can the result of calculation based on data analysis module, by evaluation result include On computer terminal.The evaluation result includes operation grade, horizontal coefficients, proficiency and the enthusiasm this four of operating personnel Technical ability index.As shown in figure 4, evaluation result display module 5 divides for operative skill display module 51 and cumulative information display module 52.Wherein, operative skill display module 51 according to data analysis module analyzed as a result, being shown in the corresponding positions of computer terminal Put;Cumulative information display module 52 shows the accumulation performance of operation and process time.
The use process of above device is as follows:
(1) action data acquisition module is fixed on to the suitable position of sewing machine, then by action data sending module with counting Calculation machine is attached;
(2) switch of opening action data acquisition module, opens data storage processing module and data analysis module, goes forward side by side The setting of row relevant parameter;
(3) operator starts to operate sewing machine, and action data collection terminal captures the operational motion information of operator, in real time Computer is transmitted to by action data sending module;
(4) by computer it can be seen that the fluctuation situation of data, after the completion of one operation unit of worker, evaluation result is shown Show that module starts to show evaluation result.
It is not difficult to find that whole process of the present invention need not be participated in artificially, the heavy data record of administrative staff is avoided And evaluation procedure, time of administrative staff is greatly saved;Data acquired in the present invention are relatively accurate more comprehensive, pass through these letters Breath, can relatively accurately judge the operational motion state of operating personnel, binding hierarchy analytic approach, Field Using Fuzzy Comprehensive Assessment, mark The mathematics appraisals such as quasi- difference, the level of skill to operating personnel for being capable of more science make objective evaluation;In addition, the person of passing through The real-time record of work operation information, can excite the job enthusiasm and learning interest of employee significantly, quickly sharpen one's skills level.

Claims (8)

  1. A kind of 1. personnel's technical ability evaluating apparatus based on sewing machine data abstraction techniques, it is characterised in that including:Action data is adopted Collect module, pedal and runner exercise data for automatic collection flat seam machine;Action data sending module, for by the action The data sending that data collecting module collected arrives is to data storage processing module;The data storage processing module is used for collection To data arranged and screened;Data analysis module, for carrying out correlation computations automatically according to the data after screening and commenting Valency;Evaluation result display module, the operative skill for showing personnel are evaluated.
  2. 2. personnel's technical ability evaluating apparatus according to claim 1 based on sewing machine data abstraction techniques, it is characterised in that The action data acquisition module includes pedal sensor, wheel sensor, microcontroller and signal sending end;The pedal sensing Device is used to collect action message of the personnel when operating flat seam machine pedal;The wheel sensor is used to collect personnel's operation flush joint The motion conditions of runner during machine;The microcontroller is used for the data for reading pedal sensor and wheel sensor;The signal hair Sending end is used to the data that microcontroller is read being transmitted.
  3. 3. personnel's technical ability evaluating apparatus according to claim 1 based on sewing machine data abstraction techniques, it is characterised in that The action data sending module is included by signal receiving module and USB serial ports;The number that the signal receiving module will receive Word information passes through USB Serial Port Transmissions to data storage processing module.
  4. 4. personnel's technical ability evaluating apparatus according to claim 1 based on sewing machine data abstraction techniques, it is characterised in that The data storage processing module includes host computer, the data storage end and data preparation end;The host computer is used for acting number According to acquisition module control and monitor in real time, and export relevant action message in real time;The data storage end can The data of host computer output are stored, relevant arrangement and sieve then are carried out to the information stored by data preparation end Choosing.
  5. 5. personnel's technical ability evaluating apparatus according to claim 4 based on sewing machine data abstraction techniques, it is characterised in that The data preparation end includes data screening portion and data arrangement portion, and the data screening portion carries out screening to invalid data and picks Remove, individually storage record is carried out to abnormal overtime stagnation data;The data preparation radical first starts to rotate with sewing machine runner Moment and to stop operating be constantly timing node, whole operation is divided into sewing process and set-up procedure, then to break automatically Moment is basis of time, divides different processes, finally by whole data according to sewing time, time, pause number, seam Rotating speed processed and the sewing accumulation number of turns carry out classified finishing.
  6. 6. personnel's technical ability evaluating apparatus according to claim 1 based on sewing machine data abstraction techniques, it is characterised in that The data analysis module includes operation level ratings system and level of skill evaluation system;It is described operation grade evaluation system with The grade of difficulty of the operational sequence is according to evaluation operation grade;The level of skill evaluation system divides three parts, is respectively water Flat coefficient, proficiency and enthusiasm;Wherein, horizontal coefficients are carried out according to the proportionate relationship in standard work force and practical operation man-hour Evaluation;Proficiency passes through analytic hierarchy process (AHP) and mould using operating time, pause number, sewing speed, suture length as evaluation index Paste comprehensive evaluation establishes mathematics appraisal, finally brings corresponding data into and is evaluated;Enthusiasm completes unit according to personnel The data fluctuations situation of duration used in operation, carries out job state curve matching, calculates standard deviation and the operation coefficient of skewness, then ties Close its job timeout and stagnate number, synthesis is evaluated.
  7. 7. personnel's technical ability evaluating apparatus according to claim 1 based on sewing machine data abstraction techniques, it is characterised in that The evaluation result that the evaluation result display module is shown includes operation grade, horizontal coefficients, proficiency and the product of operating personnel Polarity.
  8. 8. a kind of personnel's technical ability evaluation method based on sewing machine data abstraction techniques, it is characterised in that using such as claim Any personnel's technical ability evaluating apparatus, comprises the following steps in 1-7:
    (1) action data acquisition module is fixed on to the suitable position of sewing machine, then by action data sending module and computer It is attached;
    (2) switch of opening action data acquisition module, opens data storage processing module and data analysis module, and carries out phase The setting of related parameter;
    (3) operator starts to operate sewing machine, and action data collection terminal captures the operational motion information of operator, logical in real time Cross action data sending module and be transmitted to computer;
    (4) by computer it can be seen that the fluctuation situation of data, after the completion of one operation unit of worker, evaluation result shows mould BOB(beginning of block) shows evaluation result.
CN201711187302.4A 2017-11-24 2017-11-24 A kind of personnel's technical ability evaluating apparatus and method based on sewing machine data abstraction techniques Pending CN107977784A (en)

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108764715A (en) * 2018-05-28 2018-11-06 英特尔产品(成都)有限公司 Equipment operation technical capability evaluation system and method
CN109308823A (en) * 2018-09-21 2019-02-05 泉州市艺峰软件科技有限公司 A kind of sewing machine tutoring system and its Teaching Management Method
CN110346413A (en) * 2019-07-11 2019-10-18 西安工程大学 A kind of machinist processes the method for determination and evaluation of final product quality
CN110400055A (en) * 2019-07-01 2019-11-01 张荣芳 A kind of supervision of employment information and evaluation system and its workflow
CN111793906A (en) * 2019-04-01 2020-10-20 Juki株式会社 Sewing management system and sewing management method
CN113807680A (en) * 2021-09-01 2021-12-17 上汽通用五菱汽车股份有限公司 Production logistics efficiency evaluation method and device and readable storage medium
CN114556406A (en) * 2019-10-16 2022-05-27 德马吉森精机有限公司 Information processing system, industrial machine, information processing method, and information processing program
CN115562196A (en) * 2022-09-29 2023-01-03 北京宜通华瑞科技有限公司 Sewing equipment data acquisition system based on Internet of things

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CN101469486A (en) * 2007-12-28 2009-07-01 Juki株式会社 Operation analysis device of sewing machine
JP2010233827A (en) * 2009-03-31 2010-10-21 Juki Corp Controller of sewing machine
CN102013082A (en) * 2009-09-07 2011-04-13 Juki株式会社 Sewing skill determination method of sewing machine and device thereof
CN102443971A (en) * 2010-09-30 2012-05-09 Juki株式会社 Sewing machine operation analysis device and sewing machine operation analysis method

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101469486A (en) * 2007-12-28 2009-07-01 Juki株式会社 Operation analysis device of sewing machine
JP2010233827A (en) * 2009-03-31 2010-10-21 Juki Corp Controller of sewing machine
CN102013082A (en) * 2009-09-07 2011-04-13 Juki株式会社 Sewing skill determination method of sewing machine and device thereof
CN102443971A (en) * 2010-09-30 2012-05-09 Juki株式会社 Sewing machine operation analysis device and sewing machine operation analysis method

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108764715A (en) * 2018-05-28 2018-11-06 英特尔产品(成都)有限公司 Equipment operation technical capability evaluation system and method
CN109308823A (en) * 2018-09-21 2019-02-05 泉州市艺峰软件科技有限公司 A kind of sewing machine tutoring system and its Teaching Management Method
CN111793906A (en) * 2019-04-01 2020-10-20 Juki株式会社 Sewing management system and sewing management method
CN110400055A (en) * 2019-07-01 2019-11-01 张荣芳 A kind of supervision of employment information and evaluation system and its workflow
CN110346413A (en) * 2019-07-11 2019-10-18 西安工程大学 A kind of machinist processes the method for determination and evaluation of final product quality
CN110346413B (en) * 2019-07-11 2021-12-21 西安工程大学 Detection and evaluation method for quality of finished products processed by sewing workers
CN114556406A (en) * 2019-10-16 2022-05-27 德马吉森精机有限公司 Information processing system, industrial machine, information processing method, and information processing program
CN113807680A (en) * 2021-09-01 2021-12-17 上汽通用五菱汽车股份有限公司 Production logistics efficiency evaluation method and device and readable storage medium
CN115562196A (en) * 2022-09-29 2023-01-03 北京宜通华瑞科技有限公司 Sewing equipment data acquisition system based on Internet of things
CN115562196B (en) * 2022-09-29 2023-06-13 北京宜通华瑞科技有限公司 Sewing equipment data acquisition system based on Internet of things

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