CN107964506A - A kind of feeding medium during fermentation Optimal Control System and method - Google Patents

A kind of feeding medium during fermentation Optimal Control System and method Download PDF

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CN107964506A
CN107964506A CN201610911929.9A CN201610911929A CN107964506A CN 107964506 A CN107964506 A CN 107964506A CN 201610911929 A CN201610911929 A CN 201610911929A CN 107964506 A CN107964506 A CN 107964506A
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金广怀
熊思驰
董宇亮
章文蔚
陈波宏
娄菲
冯凡
王鹤
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BGI Shenzhen Co Ltd
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Abstract

The invention discloses a kind of feeding medium during fermentation Optimal Control System and method, the system comprises fermentation tank, feed supplement bottle, for monitoring in the fermentation tank glucose electrode of sugared concentration and optical density electrode for monitoring thalline OD in the fermentation tank in real time in real time, and the external feed supplement for being pumped into supplemented medium pumps and external computerized control system, it connects the glucose electrode, optical density electrode and feed supplement pump, according to the sugared concentration, thalline OD and the specific growth rate of setting control the speed of service of the feed supplement pump, supplemented medium is supplemented from the feed supplement bottle to the fermentation tank in the form of the fed-batch mode and continuous stream for controlling specific growth rate add.The present invention system and method, it is possible to increase feeding medium during fermentation automation process and be conducive to improve thalline fermentation density, improve destination protein expression.

Description

A kind of feeding medium during fermentation Optimal Control System and method
Technical field
The present invention relates to fermentation technical field, more particularly to a kind of feeding medium during fermentation Optimal Control System and method.
Background technology
Fed-batch fermentation (Fed-batch fermentation), also referred to as semicontinuous fermentation, refer in batch fermentation mistake The method that fresh culture or some nutriments are intermittently or continuously added in journey.Application range is very extensive at present, almost Throughout whole fermentation industry.The theoretical research of fed-batch fermentation almost a blank before the 1970s, in early stage Industrial production in, the mode of feed supplement is very simple, and intermittent flow adduction constant speed stream is just limited only to by the way of and is added, control Fermentation is also based on experience.Until Japanese scholars Yoshida in 1973 et al. proposes " fed-batch fermentation " this term, And first mathematical model is theoretically established, the research of fed-batch fermentation just enters theoretical research stage.Thereafter, with Research deepens continuously, and fed-batch fermentation achieves great progress at three aspects.In recent years more with theoretical research and Application deepens continuously, and the content of fed-batch cultivation greatly enriches.
Fed-batch fermentation is by controlling residual sugar content or specific growth rate in fermentation process, fermenting at present Journey, thalline is sampled detection in just needing to fermentation tank in fermentation a period of time.The wriggling that feed supplement process is carried using instrument Pump, intermittent flow feeding.
The defects of prior art, shows:(1) need by not stopping to measure the OD in fermentation process, residual sugar is fed back Adjust feed rate;(2) manual operation requires high, time length in fermentation process;(3) microbiological contamination probability increase in fermentation process;(4) In traditional zymotic fluid production process, feeding-system is " semistarvation " supplying technics, otherwise disposably add institute initial stage in fermentation There is medium nutrient content, be allowed to gradually use up;The fermentation middle and later periods is manual, intermittent feed supplement, culture medium is increased Overall ecological environment fluctuation, the loss of fermentation yield are big.
The content of the invention
The present invention provides a kind of feeding medium during fermentation Optimal Control System and method, it is possible to increase feeding medium during fermentation automation process is simultaneously And be conducive to improve thalline fermentation density, improve destination protein expression.
According to the first aspect of the invention, the present invention provides a kind of feeding medium during fermentation Optimal Control System, which includes hair Fermentation tank, feed supplement bottle, the glucose electrode for monitoring in above-mentioned fermentation tank sugared concentration in real time and for monitoring above-mentioned fermentation in real time The optical density electrode of thalline OD in tank, and for be pumped into supplemented medium external feed supplement pump and external computerized control system, It connects above-mentioned glucose electrode, optical density electrode and feed supplement pump, grows speed according to above-mentioned sugared concentration, thalline OD and the ratio of setting Rate controls the speed of service of above-mentioned feed supplement pump, from above-mentioned benefit in the form of the fed-batch mode and continuous stream for controlling specific growth rate add Expect that bottle supplements supplemented medium to above-mentioned fermentation tank.
Further, the feed rate of above-mentioned feed supplement pump is drawn according to equation below:
ωv=(eμ·OD-OD)·V/c/V0
Wherein, ωvRepresent the speed of service of feed supplement pump relative to the percentage of its full speed;μ represents the ratio growth speed of setting Rate, the i.e. increased biomass of thalline institute of unit mass per hour;V represents fermentation volume;C represents glucose in supplemented medium Concentration;V0Represent the feeding volume of feed supplement pump full speed running in the unit interval.
Further, said system is additionally included in the tails assay mass spectrograph of above-mentioned fermentation tank tail gas end addition, for surveying Measure oxygen uptake rate (OUR), carbon dioxide evolution rate (CER) and respiratory quotient (RQ).
Further, said system further includes the movement by thalli growth situation in network real time and on line monitoring fermentation tank Terminal.
According to the second aspect of the invention, the present invention provides a kind of feeding medium during fermentation optimal control method, and this method includes:Make Sugared concentration in fermentation tank is monitored in real time with the glucose electrode for being connected to fermentation tank, and fermentation tank is monitored in real time using optical density electrode Middle thalline OD;The external computerized control system pumped using above-mentioned glucose electrode, optical density electrode and feed supplement is connected to, according to upper The specific growth rate for stating sugared concentration, thalline OD and setting controls the speed of service of above-mentioned feed supplement pump, to control specific growth rate The form that fed-batch mode and continuous stream add supplements supplemented medium from feed supplement bottle to above-mentioned fermentation tank.
Further, the feed rate of above-mentioned feed supplement pump is drawn according to equation below:
ωv=(eμ·OD-OD)·V/c/V0
Wherein, ωvRepresent the speed of service of feed supplement pump relative to the percentage of its full speed;μ represents the ratio growth speed of setting Rate;V represents fermentation volume;C represents the concentration of glucose in supplemented medium;V0Represent feed supplement pump full speed running in the unit interval Feeding volume.
Further, the above method is additionally included in above-mentioned fermentation tank tail gas end addition tails assay mass spectrograph, for measuring Oxygen uptake rate (OUR), carbon dioxide evolution rate (CER) and respiratory quotient (RQ).
Further, the above method further includes:Pass through thalline in network real time and on line monitoring fermentation tank using mobile terminal Upgrowth situation.
Further, the above method further includes:Control initial medium nutritional amt, when nutrient consumption totally after Exactly cell needs feed supplement, and OD reaches induction period.
Further, the above method according to every 1 gram of sugar make 1 liter of bacterium solution increase by the estimated specific growth rate of standard of 1 OD with Next step feed rate is deduced, and is automatically adjusted by computer.
The present invention realizes the continuous addition of supplemented medium by adding carbon source, nitrogen source, inorganic salts and trace element.
The feeding medium during fermentation Optimal Control System and method of the present invention, is pumped using external feed supplement, to control specific growth rate The form that fed-batch mode and continuous stream add carries out feed supplement, and thalline can be controlled to express egg in Induction period with certain growth rate In vain, ensure that protein normal folds, expressing quantity can be effectively improved, expressing quantity improves 30%, and cell concentration improves 35%. Feeding medium during fermentation is carried out using the system and method for the present invention, operating process is easy, and sampling number is few, and pollution probability is reduced.
Brief description of the drawings
Fig. 1 is the structure diagram of the feeding medium during fermentation Optimal Control System of one embodiment of this invention;
The fermented liquid supernatant and the egg of full bacterium that Fig. 2 obtains for the fermentation process of one embodiment of the invention and a comparative example White yield result figure, wherein supernatant 1 and full bacterium 1 represent being pumped as a result, carrying feed supplement using fermentation tank for comparative example, and use is semicontinuous The mode that stream adds, feeding strategy is by sampling and measuring residual sugar, and fed-batch test adds glucose after residual sugar runs out of;2 He of supernatant Full bacterium 2 represent embodiment as a result, compared to supernatant 1 obtained by comparative example and the output increased of full bacterium 1 30%.
Embodiment
The present invention is described in further detail below by embodiment combination attached drawing.
As shown in Figure 1, the feeding medium during fermentation Optimal Control System of one embodiment of the invention includes:Fermentation tank 1, feed supplement Bottle 2, glucose electrode 3, optical density electrode 4, external feed supplement pump 5 and external computerized control system 6, wherein glucose electrode 3 are used to monitor sugared concentration in fermentation tank 1 in real time, and optical density electrode 4 is used to monitor thalline OD in fermentation tank 1, external benefit in real time Material pump 5 is used to be pumped into supplemented medium, external computerized control system 6 connection glucose electrode 3, optical density electrode 4 and feed supplement Pump 5, for controlling the speed of service of feed supplement pump 5 according to the specific growth rate of sugared concentration, thalline OD and setting, so that fermentation Optimization of material makeup control system is in the form of the fed-batch mode and continuous stream for controlling specific growth rate add from feed supplement bottle 2 to fermentation tank 1 Supplement supplemented medium.
In one embodiment of the invention, feed supplement pump 5 is peristaltic pump (such as Lange board peristaltic pump).Peristaltic pump it is initial The speed of service is the 1% of peristaltic pump full speed.
In one embodiment of the invention, the feed rate of feed supplement pump is drawn according to equation below:
ωv=(eμ·OD-OD)·V/c/V0
Wherein, ωvRepresent the speed of service of feed supplement pump relative to the percentage of its full speed;μ represents the ratio growth speed of setting Rate;V represents fermentation volume;C represents the concentration of glucose in supplemented medium;V0Represent feed supplement pump full speed running in the unit interval Feeding volume.
Technical scheme establishes a kind of fermentation model and matches corresponding fed-batch mode, and combines computer, reaches To automatic feedback control fed-batch fermentation;Using the external feed supplement pump (such as peristaltic pump) of fermentation tank, using glucose electrode, optical density electricity Pole and external computerized control system;Fed-batch mode is to control specific growth rate (the increased bacterium of thalline institute of unit mass per hour The scale of construction), control thalline, with certain growth rate expressing protein, ensures that albumen can be folded normally in induction period;Using external benefit Material pump, continuous stream add, and ensure that fermentation process thalli growth is steady;Realized by adding carbon source, nitrogen source, inorganic salts and trace element The continuous addition of supplemented medium.
In addition, technical scheme can also include the following technological means:Tail is added at fermentation tank tail gas end Qi leel analysis mass spectrograph is used to measure OUR, CER and RQ, feeds back thalli growth situation;The nutritional amt of initial medium is controlled, is being waited To nutrient consumption, totally exactly cell needs feed supplement afterwards, and OD reaches induction period;Make 1 liter of bacterium solution according to every 1 gram of sugar Increase by the estimated specific growth rate of standard of 1 OD to deduce next step feed rate, and automatically adjusted by computer;And make Pass through thalli growth situation in network real time and on line monitoring fermentation tank with mobile terminal.
Embodiment 1
By taking the 30L rosseta bacterial strains that ferment as an example.
(1) first cell culture medium:Sodium chloride 10g/L, tryptone 10g/L, yeast extract 5g/L.
(2) secondary medium:Tryptone 12g/L, yeast extract 24g/L, three water dipotassium hydrogen phosphate 16.45g/L, phosphoric acid Potassium dihydrogen 2.31g/L, glycerine 5g/L.
(3) fermentation medium includes:48mmol/L disodium hydrogen phosphates, 20mmol/L sodium dihydrogen phosphates, 16mmol/L lemons Sour ammonium, the yeast extract of the glucose and 1.9g/L of 9mmol/L epsom salts and 24g/L, 3.8g/L tryptones are micro Element 0.1%, 0.09% defoamer, pH 7.2.Wherein epsom salt, glucose and trace element individually sterilizing.
(4) supplemented medium includes:The yeast of 80mmol/L epsom salts, the glucose of 640g/L and 38.8g/L Soak powder and 19.4g/L tryptones, the defoamer of trace element 0.15% and 0.09%.Wherein yeast extract, tryptone and Defoamer individually sterilizes.
(5) single bacterium colony on tablet is chosen in first cell culture medium, first order seed culture to OD is 4.0, is inoculated into 1% In secondary medium, treat that OD reaches 2.5 and is inoculated into fermentation tank with 3% ratio volume ratio.
(6) fermentation temperature is arranged to 37 DEG C, and pH is not controlled, and associates dissolved oxygen and rotating speed, and dissolved oxygen control is trained more than 50% Support, treat that dissolved oxygen starts to rebound, about 7h, OD is about 20 at this time, carries out feed supplement, and start to be cooled to 30 DEG C.
(7) feed supplement uses Lange board peristaltic pump, and initial feed rate is the 1% of Lange board peristaltic pump full speed, is controlled at this time pH6.5。
(8) monitored in real time by optical density electrode and glucose electrode, by sugared concentration, thalline OD, the ratio of setting is grown Speed 0.11, fermentation volume, the full speed feed rate (L/h) of feed supplement pump, several parameters such as sugared concentration (640g/L) of feed supplement, are pressed According to formula ω v=(e0.11*OD-OD) * 30/0.64/3240, the feed rate of pump is calculated, control residual sugar content is not less than 0.5g/L, if remaining sugar concentration is more than 0.5g/L, the speed of feed supplement hour by more than carries out.PH is controlled with hand per hour The dynamic value by pH controls improves 0.03, remains unchanged after start bit 6.5, most Zhongdao 7.0.Dissolved oxygen and rotating speed are associated, by dissolved oxygen control System is 50%.During observe thalline oxygen uptake rate and respiratory quotient.Method induces 15 hours accordingly, and OD is up to 80.
Note:Formula ω v=(e0.11* OD-OD) in * 30/0.64/3240, ω represent the speed of service of feed supplement pump relative to The percentage of full speed;0.11 represents the specific growth rate of control;30 represent fermentation volume 30L;0.64 represents 1mL supplemented mediums Middle glucose content 0.64g;3240 represent that the feeding volume that feed supplement in one hour pumps full speed is 3240mL.
Comparative example 1
(1) first cell culture medium:Sodium chloride 10g/L, tryptone 10g/L, yeast extract 5g/L.
(2) secondary medium:Tryptone 12g/L, yeast extract 24g/L, three water dipotassium hydrogen phosphate 16.45g/L, phosphoric acid Potassium dihydrogen 2.31g/L, glycerine 5g/L.
(3) fermentation medium includes:48mmol/L disodium hydrogen phosphates, 20mmol/L sodium dihydrogen phosphates, 16mmol/L lemons Sour ammonium, the yeast extract of the glucose and 1.9g/L of 9mmol/L epsom salts and 24g/L, 3.8g/L tryptones are micro Element 0.1%, 0.09% defoamer, pH 7.2.Wherein epsom salt, glucose and trace element individually sterilizing.
(4) supplemented medium includes:The yeast of 80mmol/L epsom salts, the glucose of 640g/L and 38.8g/L Soak powder and 19.4g/L tryptones, the defoamer of trace element 0.15% and 0.09%.Wherein yeast extract, tryptone and Defoamer individually sterilizes.
(5) single bacterium colony on tablet is chosen in first cell culture medium, first order seed culture to OD is 4.0, is inoculated into 1% In secondary medium, treat that OD reaches 2.5 and is inoculated into fermentation tank with 3% ratio volume ratio.
(6) fermentation temperature is arranged to 37 DEG C, and pH controls are 7.0, associate dissolved oxygen and rotating speed, by dissolved oxygen control more than 50% Culture, treats that dissolved oxygen starts to rebound, about 7h, and OD is surveyed in sampling at this time.Feed supplement is carried out, feed supplement is pumped using the feed supplement of fermentation tank, and is opened Beginning is cooled to 30 DEG C.
(7) feed supplement, offline sampling and measuring OD, measures residual sugar, when the amount of residual sugar is less than 1g/L, with constant speed feed supplement.Use Be fermentation tank carry feed supplement pump.To mend 3 seconds, the mode stopped 107 seconds carries out feed supplement.
The Comparative result of final feeding medium during fermentation method is as shown in table 1.
Table 1
Existing feeding medium during fermentation method be using fermentation tank carry feed supplement pump, using fed-batch test plus by the way of.Feed supplement plan Slightly it is by sampling and measuring residual sugar, fed-batch test adds glucose after residual sugar runs out of.On in protein yield electrophoresis result such as Fig. 2 Clear 1 and full bacterium 1 shown in;Feed process of the present invention, pumps (peristaltic pump), to control the feed supplement mould of specific growth rate using external feed supplement The form that formula and continuous stream add carries out feed supplement, and obtained protein yield electrophoresis result is as shown in supernatant 2 in Fig. 2 and full bacterium 2, than existing The output increased 30% of supernatant 1 and full bacterium 1 obtained by some feeding medium during fermentation methods.
Above content is to combine specific embodiment further description made for the present invention, it is impossible to assert this hair Bright specific implementation is confined to these explanations.For general technical staff of the technical field of the invention, do not taking off On the premise of from present inventive concept, some simple deduction or replace can also be made, should all be considered as belonging to the protection of the present invention Scope.

Claims (10)

1. a kind of feeding medium during fermentation Optimal Control System, it is characterised in that the system comprises fermentation tank, feed supplement bottle, for real-time Monitor the glucose electrode of sugared concentration and the optical density electricity for monitoring thalline OD in the fermentation tank in real time in the fermentation tank Pole, and external feed supplement for being pumped into supplemented medium pumps and external computerized control system, its connect described glucose electrode, Optical density electrode and feed supplement pump, the fortune for controlling the feed supplement to pump according to the sugared concentration, thalline OD and the specific growth rate of setting Scanning frequency degree, is supplemented in the form of the fed-batch mode and continuous stream for controlling specific growth rate add from the feed supplement bottle to the fermentation tank Supplemented medium.
2. feeding medium during fermentation Optimal Control System according to claim 1, it is characterised in that the feed rate of the feed supplement pump Drawn according to equation below:
ωv=(eμ·OD-OD)·V/c/V0
Wherein, ωvRepresent the speed of service of feed supplement pump relative to the percentage of its full speed;μ represents the specific growth rate of setting, i.e., The increased biomass of thalline institute of unit mass per hour;V represents fermentation volume;Glucose is dense in c expression supplemented mediums Degree;V0Represent the feeding volume of feed supplement pump full speed running in the unit interval.
3. feeding medium during fermentation Optimal Control System according to claim 1, it is characterised in that the system also includes described The tails assay mass spectrograph of fermentation tank tail gas end addition, for measuring oxygen uptake rate, carbon dioxide evolution rate and respiratory quotient.
4. feeding medium during fermentation Optimal Control System according to claim 1, it is characterised in that the system also includes pass through net The mobile terminal of thalli growth situation in network real time and on line monitoring fermentation tank.
A kind of 5. feeding medium during fermentation optimal control method, it is characterised in that the described method includes:Use the grape for being connected to fermentation tank Sugared electrode monitors sugared concentration in fermentation tank in real time, and thalline OD in fermentation tank is monitored in real time using optical density electrode;Using being connected to The external computerized control system of the glucose electrode, optical density electrode and feed supplement pump, according to sugar concentration, the thalline OD and sets Fixed specific growth rate controls the speed of service of the feed supplement pump, to control the fed-batch mode of specific growth rate and continuous stream adds Form supplements supplemented medium from feed supplement bottle to the fermentation tank.
6. feeding medium during fermentation optimal control method according to claim 5, it is characterised in that the feed rate of the feed supplement pump Drawn according to equation below:
ωv=(eμ·OD-OD)·V/c/V0
Wherein, ωvRepresent the speed of service of feed supplement pump relative to the percentage of its full speed;μ represents the specific growth rate of setting;V tables Show fermentation volume;C represents the concentration of glucose in supplemented medium;V0Represent the feed supplement of feed supplement pump full speed running in the unit interval Volume.
7. feeding medium during fermentation optimal control method according to claim 5, it is characterised in that the method is additionally included in described Tails assay mass spectrograph is added at fermentation tank tail gas end, for measuring oxygen uptake rate, carbon dioxide evolution rate and respiratory quotient.
8. feeding medium during fermentation optimal control method according to claim 5, it is characterised in that the method further includes:Use Mobile terminal passes through thalli growth situation in network real time and on line monitoring fermentation tank.
9. feeding medium during fermentation optimal control method according to claim 5, it is characterised in that the method further includes:Control The nutritional amt of initial medium, is being exactly totally that cell needs feed supplement afterwards when nutrient consumption, and OD reaches induction rank Section.
10. feeding medium during fermentation optimal control method according to claim 5, it is characterised in that the method is according to every 1 gram of sugar The standard that 1 liter of bacterium solution increases by 1 OD is expected specific growth rate to deduce next step feed rate, and adjusted automatically by computer Section.
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CN108546637A (en) * 2018-05-23 2018-09-18 华东理工大学 Restructured Pichia pastoris in expression glucose oxidase installation for fermenting and fermentation culture method
CN108956532A (en) * 2018-08-13 2018-12-07 金河生物科技股份有限公司 A kind of refractometer inductive probe and its application
CN110628850A (en) * 2019-09-23 2019-12-31 华东理工大学青岛创新研究院 Method for semi-continuously producing gentamicin C1a based on control of specific growth rate
CN111893145A (en) * 2020-08-13 2020-11-06 山东寿光巨能金玉米开发有限公司 Novel intelligent lysine biological fermentation method
CN112899125A (en) * 2021-04-02 2021-06-04 西安交通大学 Microalgae efficient carbon sequestration device and nutrient supplement control method
CN113604523A (en) * 2021-08-23 2021-11-05 华东理工大学 Method for producing sophorolipid through efficient fermentation based on data mechanism fusion model
WO2022221269A1 (en) * 2021-04-13 2022-10-20 Janssen Biotech, Inc. Dynamic nutrient control processes
CN116153388A (en) * 2023-04-19 2023-05-23 北京蓝晶微生物科技有限公司 Quantitative relation model and application, cell state monitoring method, device and system

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Cited By (11)

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Publication number Priority date Publication date Assignee Title
CN108546637A (en) * 2018-05-23 2018-09-18 华东理工大学 Restructured Pichia pastoris in expression glucose oxidase installation for fermenting and fermentation culture method
CN108956532A (en) * 2018-08-13 2018-12-07 金河生物科技股份有限公司 A kind of refractometer inductive probe and its application
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CN110628850A (en) * 2019-09-23 2019-12-31 华东理工大学青岛创新研究院 Method for semi-continuously producing gentamicin C1a based on control of specific growth rate
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