CN107962307A - A kind of double end multi-pipeline automatic welding device - Google Patents
A kind of double end multi-pipeline automatic welding device Download PDFInfo
- Publication number
- CN107962307A CN107962307A CN201711180487.6A CN201711180487A CN107962307A CN 107962307 A CN107962307 A CN 107962307A CN 201711180487 A CN201711180487 A CN 201711180487A CN 107962307 A CN107962307 A CN 107962307A
- Authority
- CN
- China
- Prior art keywords
- track
- gantry
- support bracket
- movable support
- rack
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000003466 welding Methods 0.000 title claims abstract description 52
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 16
- 239000010959 steel Substances 0.000 claims abstract description 16
- 238000005096 rolling process Methods 0.000 claims description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 230000009467 reduction Effects 0.000 abstract description 4
- 238000009434 installation Methods 0.000 abstract description 3
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 229910052786 argon Inorganic materials 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K28/00—Welding or cutting not covered by any of the preceding groups, e.g. electrolytic welding
- B23K28/02—Combined welding or cutting procedures or apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0211—Carriages for supporting the welding or cutting element travelling on a guide member, e.g. rail, track
- B23K37/0217—Carriages for supporting the welding or cutting element travelling on a guide member, e.g. rail, track the guide member being fixed to the workpiece
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
Abstract
The invention discloses a kind of double end multi-pipeline automatic welding device, including I-steel and movable support bracket track, the movable support bracket track is between I-steel, and movable support bracket track is equipped with three groups, track is fixedly mounted in the I-steel upper end, the track upper end is provided with gantry-travelling rack, and the gantry-travelling machine frame inside is provided with motor, and the gantry-travelling rack lower end is provided with roller.The gantry-travelling rack that the present invention passes through installation, equipment welding manner is 6.4 times of human weld's mode, 5.4 times of improved efficiency, every pipeline-weld welding personnel wage cost reduces by 2.7 times, the consumption of equipment welding wire reduces by 7 times than human weld consuming cost, and gas consumption cost reduction 37.8%, reduces employee's production operation intensity, improve job satisfaction degree, it is efficient compared to traditional welding equipment, can continuously, cycle operation, low manufacture cost, easy to operate, labor intensity reduces, stay in grade, it can be mass, reproducibility.
Description
Technical field
The present invention relates to pipeline technical field of welding equipment, more particularly to a kind of double end multi-pipeline automatic welding device.
Background technology
With the fast development of China's economic, the correlation such as shipbuilding industry, petroleum pipeline industry, LNG modules and ocean engineering
The trend of increasing is deposited in field to the demand of pipe fittings, quality also increasingly stringent, high standard the requirement to product.
But the market of pipeline welding at present is substantially the mode using manual welding or single tube automatic welding, there is effect
Rate is low, of high cost, and quality stability is opposite poor, and personnel demand is big, and skill set requirements are high, and growth, development, competition to company are
A bottleneck.A kind of for this reason, it is proposed that double end multi-pipeline automatic welding device.
The content of the invention
It is a primary object of the present invention to provide a kind of double end multi-pipeline automatic welding device, pass through the gantry-travelling of installation
Rack, equipment welding manner are 6.4 times of human weld's mode, 5.4 times of improved efficiency, every pipeline-weld welding personnel wage
2.7 times of cost reduction, the consumption of equipment welding wire reduce by 7 times than human weld consuming cost, and gas consumption cost reduction 37.8%, drops
Low employee's production operation intensity, improve job satisfaction degree, it is efficient compared to traditional welding equipment, can continuously, follow
Ring operation, low manufacture cost is easy to operate, and labor intensity reduces, and stay in grade, can be mass, reproducibility, can be effective
Solve the problems, such as in background technology.
To achieve the above object, the technical solution taken of the present invention is：
A kind of double end multi-pipeline automatic welding device, including I-steel and movable support bracket track, the movable support bracket track are located at
Between I-steel, and movable support bracket track is equipped with three groups, and track is fixedly mounted in the I-steel upper end, and the track upper end is set
There is gantry-travelling rack, the gantry-travelling machine frame inside is provided with motor, and the gantry-travelling rack lower end is provided with roller,
Framework pillar is fixedly mounted in the gantry-travelling frame upper end, and the framework pillar upper end is provided with upper beam, the upper beam
Side is provided with drum, and the upper beam opposite side is slidably connected horizontal slide rail, and the horizontal slide rail side is provided with longitudinal direction
Slide, the longitudinal slide rail lower end are provided with cross slid platform, and the cross slid platform lower end is provided with argon-arc welding gun and plasma gun,
And plasma gun is located at argon-arc welding gun side.
Further, dynamic rotation rack is provided between the I-steel, and dynamic rotation rack is equipped with three groups, it is described
Dynamic rotation rack is located at movable support bracket track side, and described dynamic rotation rack one end is provided with self-centering chuck, the shifting
Dynamic track bracket upper end is fixedly connected with lifting rolling wheel support frame, and lifts roller supporting and be provided with two groups.
Further, the dynamic rotation rack is in same horizontal line with movable support bracket track.
Further, the roller is rolled with track and connected.
Further, the motor is rotatablely connected with roller.
Compared with prior art, the present invention has the advantages that：The present invention, can by the gantry-travelling rack of installation
Using automatic welding, equipment welding manner is 6.4 times of human weld's mode, 5.4 times of improved efficiency, every pipeline-weld welding
Personnel's wage cost reduces by 2.7 times, and the consumption of equipment welding wire reduces by 7 times than human weld consuming cost, gas consumption cost reduction
37.8%, employee's production operation intensity is reduced, job satisfaction degree is improved, due to dynamic rotation rack and movable support bracket track
Three groups are equipped with, and every movable support bracket track assembles 2 lifting rolling wheel support frames, can meet 3 long pipeline clamping demands,
And can realize continuous clamping, the production operation mode of welding, effectively increase pipeline welding quality, friendship phase, efficiency and reduce life
Produce cost, it is efficient compared to traditional welding equipment, can continuously, cycle operation, low manufacture cost, and easy to operate,
Labor intensity reduces, stay in grade, moreover it is possible to produces in batches, reproducibility, greatly improves work efficiency, and is adapted to produce in enormous quantities
Use.
Brief description of the drawings
Fig. 1 is the overall structure diagram of double end multi-pipeline automatic welding device of the present invention.
Fig. 2 is the top view of double end multi-pipeline automatic welding device of the present invention.
Fig. 3 is the side view of double end multi-pipeline automatic welding device of the present invention.
In figure：1st, I-steel；2nd, track；3rd, dynamic rotation rack；4th, self-centering chuck；5th, framework pillar；6th, drum；
7th, upper beam；8th, horizontal slide rail；9th, longitudinal slide rail；10th, argon-arc welding gun；11st, cross slid platform；12nd, plasma gun；13rd, lifting rolling
Wheeling supporting frame；14th, gantry-travelling rack；15th, movable support bracket track；16th, roller；17th, motor.
Embodiment
To make the technical means, the creative features, the aims and the efficiencies achieved by the present invention easy to understand, with reference to
Embodiment, the present invention is further explained.
As shown in Figs. 1-3, a kind of double end multi-pipeline automatic welding device, including I-steel 1 and movable support bracket track 15, institute
Movable support bracket track 15 is stated between I-steel 1, and movable support bracket track 15 is equipped with three groups, 1 upper end of I-steel is fixed
Attachment rail 2,2 upper end of track are provided with gantry-travelling rack 14, and the gantry-travelling rack 14 is internally provided with motor
17,14 lower end of gantry-travelling rack is provided with roller 16, and framework pillar is fixedly mounted in 14 upper end of gantry-travelling rack
5,5 upper end of framework pillar is provided with upper beam 7, and 7 side of upper beam is provided with drum 6, and the upper beam 7 is another
Slideslip connects horizontal slide rail 8, and 8 side of horizontal slide rail is provided with longitudinal slide rail 9, and 9 lower end of longitudinal slide rail is provided with
Cross slid platform 11,11 lower end of cross slid platform is provided with argon-arc welding gun 10 and plasma gun 12, and plasma gun 12 is located at argon
10 side of arc welding torch.
Wherein, dynamic rotation rack 3 is provided between the I-steel 1, and dynamic rotation rack 3 is equipped with three groups, it is described
Dynamic rotation rack 3 is located at 15 side of movable support bracket track, and described 3 one end of dynamic rotation rack is provided with self-centering chuck 4, institute
State 15 upper end of movable support bracket track and be fixedly connected with lifting rolling wheel support frame 13, and lift rolling wheel support frame 13 and be equipped with two groups.
Wherein, the dynamic rotation rack 3 is in same horizontal line with movable support bracket track 15.
Wherein, the roller 16 is rolled with track 2 and connected.
Wherein, the motor 17 is rotatablely connected with roller 16.
It should be noted that the present invention is a kind of double end multi-pipeline automatic welding device, during work, powers on, pass through
Elevator lifts pipeline, and then elevator can move on movable support bracket track 15, by lifting rolling wheel support frame 13
Elevator is fixed, one end of pipeline is fixed in self-centering chuck 4, you can pipeline is fixed, after fixed,
Motor 17 then drives roller 16 to be rotated, then gantry-travelling rack 14 can be driven to be moved on track 2, while can pass through
Longitudinal slide rail 9 moves down cross slid platform 11, until when specifying welding position, can be welded, and can also replace at any time
Argon-arc welding gun 10 and plasma gun 12, change welding manner, improve the efficiency and quality of welding, argon-arc welding gun 10 and plasma
Rifle 12 can be moved in the drive of gantry-travelling rack 14 on pipeline, after the completion of a pipeline welding, can pass through horizontal cunning
Rail 8 is moved left and right argon-arc welding gun 10 and plasma gun 12 on upper beam 7, can welding to other pipeline,
It is efficient compared to traditional welding equipment, can continuously, cycle operation, low manufacture cost, and easy to operate, work is strong
Degree reduces, stay in grade, moreover it is possible to produce in batches, reproducibility, greatly improves work efficiency.
The basic principles, main features and the advantages of the invention have been shown and described above.The technology of the industry
Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and the above embodiments and description only describe this
The principle of invention, without departing from the spirit and scope of the present invention, various changes and modifications of the present invention are possible, these changes
Change and improvement all fall within the protetion scope of the claimed invention.The claimed scope of the invention by appended claims and its
Equivalent thereof.
Claims (5)
1. a kind of double end multi-pipeline automatic welding device, including I-steel（1）With movable support bracket track（15）, the movable support bracket
Track（15）Positioned at I-steel（1）Between, and movable support bracket track（15）Equipped with three groups, it is characterised in that：The I-steel（1）
Track is fixedly mounted in upper end（2）, the track（2）Upper end is provided with gantry-travelling rack（14）, the gantry-travelling rack
（14）It is internally provided with motor（17）, the gantry-travelling rack（14）Lower end is provided with roller（16）, the gantry-travelling machine
Frame（14）Framework pillar is fixedly mounted in upper end（5）, the framework pillar（5）Upper end is provided with upper beam（7）, the upper beam
（7）Side is provided with drum（6）, the upper beam（7）Opposite side is slidably connected horizontal slide rail（8）, the horizontal slide rail（8）
Side is provided with longitudinal slide rail（9）, the longitudinal slide rail（9）Lower end is provided with cross slid platform（11）, the cross slid platform（11）
Lower end is provided with argon-arc welding gun（10）And plasma gun（12）, and plasma gun（12）Positioned at argon-arc welding gun（10）Side.
A kind of 2. double end multi-pipeline automatic welding device according to claim 1, it is characterised in that：The I-steel（1）
Between be provided with dynamic rotation rack（3）, and dynamic rotation rack（3）Equipped with three groups, the dynamic rotation rack（3）Positioned at shifting
Dynamic track bracket（15）Side, the dynamic rotation rack（3）One end is provided with self-centering chuck（4）, the movable support bracket rail
Road（15）Upper end is fixedly connected with lifting rolling wheel support frame（13）, and lift rolling wheel support frame（13）Equipped with two groups.
A kind of 3. double end multi-pipeline automatic welding device according to claim 1, it is characterised in that：The dynamic rotation machine
Frame（3）With movable support bracket track（15）In same horizontal line.
A kind of 4. double end multi-pipeline automatic welding device according to claim 1, it is characterised in that：The roller（16）With
Track（2）Roll connection.
A kind of 5. double end multi-pipeline automatic welding device according to claim 1, it is characterised in that：The motor（17）With
Roller（16）Rotation connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711180487.6A CN107962307A (en) | 2017-11-23 | 2017-11-23 | A kind of double end multi-pipeline automatic welding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711180487.6A CN107962307A (en) | 2017-11-23 | 2017-11-23 | A kind of double end multi-pipeline automatic welding device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107962307A true CN107962307A (en) | 2018-04-27 |
Family
ID=62000452
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711180487.6A Pending CN107962307A (en) | 2017-11-23 | 2017-11-23 | A kind of double end multi-pipeline automatic welding device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107962307A (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101700602A (en) * | 2009-11-24 | 2010-05-05 | 宁波市凯博数控机械有限公司 | Portal frame movable type horizontal coordinate numerical control ultrasonic welding machine |
| CN101913020A (en) * | 2010-07-09 | 2010-12-15 | 鞍山东方钢结构有限公司 | Steel meshwork automatic welding device and production technology thereof |
| CN201783770U (en) * | 2010-06-30 | 2011-04-06 | 潍坊五洲风电设备有限公司 | Portal frame for welding outer circular seams of wind power generating tower body |
| CN204430584U (en) * | 2015-01-21 | 2015-07-01 | 山西戴尔蒙德不锈钢科技有限公司 | The inside and outside vertical automatic welding of circumferential seams connection device of planer-type pipeline |
| CN105945496A (en) * | 2016-06-29 | 2016-09-21 | 上海交通大学 | Multi-point flexible clamping device for spatial special-shaped pipeline welding |
| CN105965162A (en) * | 2016-06-30 | 2016-09-28 | 永胜机械工业（昆山）有限公司 | Intelligent pipe opening welding device by robot |
| CN206153914U (en) * | 2016-09-18 | 2017-05-10 | 上海莱克气割机有限公司 | Spiral welded steel pipe's cutting device |
| CN106670700A (en) * | 2017-03-10 | 2017-05-17 | 山东布洛尔机电科技有限公司 | Four-axis normal numerical-control welding machine |
-
2017
- 2017-11-23 CN CN201711180487.6A patent/CN107962307A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101700602A (en) * | 2009-11-24 | 2010-05-05 | 宁波市凯博数控机械有限公司 | Portal frame movable type horizontal coordinate numerical control ultrasonic welding machine |
| CN201783770U (en) * | 2010-06-30 | 2011-04-06 | 潍坊五洲风电设备有限公司 | Portal frame for welding outer circular seams of wind power generating tower body |
| CN101913020A (en) * | 2010-07-09 | 2010-12-15 | 鞍山东方钢结构有限公司 | Steel meshwork automatic welding device and production technology thereof |
| CN204430584U (en) * | 2015-01-21 | 2015-07-01 | 山西戴尔蒙德不锈钢科技有限公司 | The inside and outside vertical automatic welding of circumferential seams connection device of planer-type pipeline |
| CN105945496A (en) * | 2016-06-29 | 2016-09-21 | 上海交通大学 | Multi-point flexible clamping device for spatial special-shaped pipeline welding |
| CN105965162A (en) * | 2016-06-30 | 2016-09-28 | 永胜机械工业（昆山）有限公司 | Intelligent pipe opening welding device by robot |
| CN206153914U (en) * | 2016-09-18 | 2017-05-10 | 上海莱克气割机有限公司 | Spiral welded steel pipe's cutting device |
| CN106670700A (en) * | 2017-03-10 | 2017-05-17 | 山东布洛尔机电科技有限公司 | Four-axis normal numerical-control welding machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20180427 |