CN107957060A - The process units and method of low pressure steam - Google Patents

The process units and method of low pressure steam Download PDF

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Publication number
CN107957060A
CN107957060A CN201610905652.9A CN201610905652A CN107957060A CN 107957060 A CN107957060 A CN 107957060A CN 201610905652 A CN201610905652 A CN 201610905652A CN 107957060 A CN107957060 A CN 107957060A
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CN
China
Prior art keywords
steam
fuel
reactor
stage combustion
feed
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610905652.9A
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Chinese (zh)
Inventor
张道福
胡长淳
武桢
邵俊杰
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Keda Clean Energy Co Ltd
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Keda Clean Energy Co Ltd
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Priority to CN201610905652.9A priority Critical patent/CN107957060A/en
Publication of CN107957060A publication Critical patent/CN107957060A/en
Pending legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F22STEAM GENERATION
    • F22BMETHODS OF STEAM GENERATION; STEAM BOILERS
    • F22B31/00Modifications of boiler construction, or of tube systems, dependent on installation of combustion apparatus; Arrangements of dispositions of combustion apparatus
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23KFEEDING FUEL TO COMBUSTION APPARATUS
    • F23K5/00Feeding or distributing other fuel to combustion apparatus
    • F23K5/02Liquid fuel
    • F23K5/08Preparation of fuel
    • F23K5/10Mixing with other fluids
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23KFEEDING FUEL TO COMBUSTION APPARATUS
    • F23K2300/00Pretreatment and supply of liquid fuel
    • F23K2300/10Pretreatment
    • F23K2300/103Mixing with other fluids
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23KFEEDING FUEL TO COMBUSTION APPARATUS
    • F23K2900/00Special features of, or arrangements for fuel supplies
    • F23K2900/05004Mixing two or more fluid fuels

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)

Abstract

The invention discloses a kind of process units of low pressure steam.It is mainly made of fuel reservoir, fuel-feed component, air feed component, single-stage combustion reactor, secondary firing reactor and steam output precision;The fuel-feed component is responsible for and is connected with the lower part outlet of the fuel reservoir and the feed inlet of single-stage combustion reactor respectively;The air feed component is connected with the feed inlet side pipe of the single-stage combustion reactor;The steam (vapor) outlet of the single-stage combustion reactor is connected with the steam inlet of the secondary firing reactor;The steam (vapor) outlet of the secondary firing reactor is connected with the steam output precision.Also disclose the method using process units production low pressure steam.The fuel solution of low concentration by contact combustion system, two processes of fuel combustion and steam generation is coupled completely, avoid heat loss, can increase considerably the thermal efficiency of burner, and then improve overall efficiency of steaming by the present invention.

Description

The process units and method of low pressure steam
Technical field
The present invention relates to the process units and method of a kind of low pressure steam.
Background technology
The saturated vapor and superheated steam of mesolow are widely used in heat source and motive drive source in Chemical Manufacture. At present, steam production plant is generally the pre- heat reclamation device of industry and main force's boiler.Steamed in petrochemical industry, printing and dyeing and thermal power generation etc. The larger enterprise of vapour dosage, its main force's boiler use large-scale fire coal or gas fired-boiler mostly, and this kind of boiler is by fine coal or day Right gas jet enters hearth combustion, and the heat for release of burning carries out heat exchange by heating surface and water, meets use so as to produce The saturation or superheated steam of condition.Although the theoretical thermal efficiency of pulverized coal fired boiler can reach 94%, in actual motion From the point of view of situation, the thermal efficiency of pulverized coal fired boiler can drop only between 80-90% with the increase of boiler usage time It is low.To find out its cause, caused by mainly following 2 reasons:1st, coal-burning boiler inevitably needs to carry out smoke evacuation deslagging, cigarette, Slag can take away partial heat, and heat loss is larger when causing to run;2nd, the heat of boiler furnace savings passes through each heating surface and water Wall heat transfer is carried out, wall thermal resistance can influence heat transfer efficiency, and mineralization fouling occurs in heated wall surface in the process of running Increase wall thermal resistance, further reduce heat transfer efficiency.In addition, coal-burning boiler is due to using coal as fuel, the flue gas of discharge In contain substantial amounts of sulphur, nitrogen oxides and dust flying dust, it is necessary to configure desulphurization denitration cleaner, add production cost, And it can not accomplish clean environment firendly completely.
The content of the invention
First purpose of the present invention is to provide a kind of process units of low pressure steam, to solve the prior art not Foot part.
Second object of the present invention is to provide a kind of method using above-mentioned process units production low pressure steam.
To reach first purpose, the present invention adopts the following technical scheme that:
The process units of low pressure steam, is mainly fired by fuel reservoir, fuel-feed component, air feed component, level-one Burn reactor, secondary firing reactor and steam output precision composition;The fuel-feed component respectively with the fuel reservoir Lower part outlet and single-stage combustion reactor feed inlet supervisor connection;The air feed component is reacted with the single-stage combustion The feed inlet side pipe connection of device;The steam inlet of the steam (vapor) outlet of the single-stage combustion reactor and the secondary firing reactor Connection;The steam (vapor) outlet of the secondary firing reactor is connected with the steam output precision.
Preferably, the fuel-feed component is mainly by fuel screw pump, fuel-feed control valve and feeding pipe group Into the fuel screw pump passes through the feeding pipe charging with the discharge port and single-stage combustion reactor of the fuel reservoir respectively Mouth supervisor's connection, the fuel-feed control valve are arranged on the feeding pipe between fuel screw pump and the feed inlet supervisor In.
Preferably, the air feed component is mainly by air compressor, air feed control valve and feeding pipe group Into, the air compressor is connected by feeding pipe with the feed inlet side pipe of the primary fuel reactor, the air into Material control valve is arranged in the feeding pipe.
Preferably, the top of the secondary firing reactor is equipped with air feed mouth, the air compressor passes through another One feeding pipe is connected with the air feed mouth, and another feeding pipe is equipped with control valve.
Preferably, the steam output precision is mainly by steam buffer device, steam output valve and steam output circuit group Into the steam buffer device is connected by steam output circuit with the steam (vapor) outlet of the secondary firing reactor;The steam Delivery valve is connected by steam output circuit with the outlet of the steam buffer device, and the output terminal connection of the steam output valve is dynamic Force driving device, humidification and/or heating plant.
Preferably, the fuel-feed control valve, air feed control valve and steam output valve are pneumatic control valve.
Preferably, the feed inlet supervisor exit of the single-stage combustion reactor is equipped with atomizer.
To reach second purpose, the present invention adopts the following technical scheme that:
The production method of low pressure steam, using above-mentioned process units, includes the following steps:
A, water and industrial alcohol, ethanol, low grade oils or liquid waste fuel are pressed 30:70-80:20 mixed proportion is mixed Synthetic fuel solution, and be stored in fuel reservoir;
B, fuel solution is sent into single-stage combustion reactor and is passed through air and carry out single-stage combustion, wherein:Single-stage combustion The running temperature of reactor is 400-600 DEG C, operating pressure 0.5-4MPa, and the oxygen content in gaseous products is zero;
C, the gaseous products of step B generation are sent into secondary firing reactor and carry out secondary firing, and produced according to gaseous state The component supplement air of thing;
D, the steam of step C generation is sent into steam output precision, and on-line real-time measuremen vapor composition, when steam exports After vapor composition, temperature and pressure in component meet use condition, export to steam plant.
Further, in the step C, the running temperature of secondary firing reactor is slightly above the operation of single-stage combustion reactor Temperature, operating pressure 0.5-4MPa, and the carbonomonoxide concentration supplement air in gaseous products.
Further, in the D steps, when the oxygen content in steam less than 1ppm, carbon monoxide content less than 10ppm, Carbon dioxide content is 13-15%, remaining component is nitrogen and water vapour, temperature are 300-500 DEG C, pressure 0.5-4MPa When, export to steam plant.
Fuel solution of the invention by low concentration is by contact combustion system, by two mistakes of fuel combustion and steam generation The complete unity couping of journey, avoids the heat loss of the traditional heat transfer of coal-burning boiler wall and flue gas emission generation, can increase considerably The thermal efficiency of burner, and then improve overall efficiency of steaming.The present invention puts into relatively low, environment-friendly high-efficiency, has more wide Market prospects.
Brief description of the drawings
Fig. 1 is the flowage structure schematic diagram of process units of the present invention.
In figure:
1-fuel reservoir;21-fuel screw pump;22-fuel-feed control valve;23-fuel feed line;31-empty Air compressor;32-air feed control valve;33-air feed pipeline;34-control valve;35-another air feed pipeline; 4-single-stage combustion reactor;5-secondary firing reactor;61-steam buffer device;62-steam output valve;63-steam is defeated Go out pipeline;71-power drive unit;72-humidification/heating plant.
The present invention is described in further details in conjunction with drawings and examples.
Embodiment
As shown in Figure 1, the process units of low pressure steam of the present invention, mainly by fuel reservoir 1, fuel-feed group Part, air feed component, single-stage combustion reactor 4, secondary firing reactor 5 and steam output precision composition.
The fuel-feed component is mainly by fuel screw pump 21, fuel-feed control valve 22 and fuel feed line 23 Composition, the fuel screw pump 21 pass through the feeding pipe charging with the discharge port and single-stage combustion reactor 4 of fuel reservoir 1 respectively Mouth supervisor's connection.The fuel-feed control valve 22 is arranged in the feeding pipe between fuel screw pump 21 and feed inlet supervisor.
The air feed component mainly by air compressor 31, air feed control valve 32, air feed pipeline 33, Control valve 34 and another air feed pipeline 35 form.The air compressor 31 is reacted by air feed pipeline and primary fuel The feed inlet side pipe connection of device 4, air feed control valve 32 are arranged in the air feed pipeline.Secondary firing reactor 5 Top is equipped with air feed mouth, which passes through another feeding pipe and the air feed mouth of secondary firing reactor Connection, control valve 34 are arranged in another feeding pipe 35.
The steam (vapor) outlet of the single-stage combustion reactor 4 is connected with the steam inlet of secondary firing reactor 5, and is connected Valve is equipped with pipeline.In addition, single-stage combustion reactor and second reactor are pressure vessel, design pressure 8-10MPa, Design temperature is resistance to 800 DEG C of high temperature, and the outer wall of reactor is equipped with water-cooling wall.In addition, the feed inlet supervisor of single-stage combustion reactor 4 Exit is equipped with atomizer.
The steam output precision is mainly by 63 groups of steam buffer device 61, steam output valve 62 and steam output circuit Into.The steam buffer device 61 is connected by steam output circuit 63 with the steam (vapor) outlet of secondary firing reactor 5.The steam exports Valve 62 is connected by steam output circuit 63 with the outlet of steam buffer device 61, its output terminal connects power drive unit 71 and adds Wet/heating plant 72.
Above-mentioned fuel-feed control valve 22, air feed control valve 32 and steam output valve 62 is pneumatic control valve.
Using comprising the following steps that for above-mentioned process units production low pressure steam:
A, water and industrial alcohol, ethanol, low grade oils or liquid waste fuel are pressed 30:70-80:20 mixed proportion is mixed Synthetic fuel solution, and be stored in fuel reservoir;Water-insoluble fuel is such as used, then during mixed preparing, is needed appropriate Emulsifying agent is added, emulsion is made.
B, fuel solution is sent into single-stage combustion reactor and is passed through air and carry out single-stage combustion, wherein:Single-stage combustion The running temperature of reactor is 400-600 DEG C, operating pressure 0.5-4MPa, and the oxygen content in gaseous products is zero.
C, the gaseous products of step B generation are sent into secondary firing reactor and carry out secondary firing, wherein, secondary firing The running temperature of reactor should be slightly above the running temperature of single-stage combustion reactor, operating pressure 0.5-4MPa, and according to gas Carbonomonoxide concentration supplement air in state product.
D, the steam of step C generation is sent into steam output precision, and on-line real-time measuremen vapor composition, when in steam Oxygen content less than 1ppm, carbon monoxide content less than 10ppm, carbon dioxide content 13-15%, remaining component be nitrogen and When water vapour, temperature are 300-500 DEG C, pressure is 0.5-4MPa, export to steam plant.
Embodiment 1
Below using contain a certain concentration industrial alcohol waste water as fuel production low pressure steam, comprise the following steps that:
(1) waste water containing industrial alcohol is pre-processed in fuel reservoir, is configured to the combustion that alcohol concentration is 25% Expect solution.
(2) combustion reactor is heated to 400 DEG C in advance, after temperature stabilization stop heating, open screw feed pump and Air compressor, fuel-feed control valve and air feed control valve are adjusted to suitable valve position, started anti-to single-stage combustion Answer and material is inputted in device.
(3) it is appropriate to adjust fuel-feed control valve and air feed according to the temperature of single-stage combustion inside reactor, pressure Control valve so that the flow of fuel solution and air is in suitable scope, and it is 600 DEG C of left sides to maintain single-stage combustion temperature of reactor The right side, pressure are 4MPa or so.
(4) according to the concentration of CO in single-stage combustion reactor outlet steam, appropriate sky is added into secondary firing reactor Gas.
(5) after the temperature and pressure of steam is stablized in steam buffer device, on-line real-time measuremen is carried out to vapor composition, wherein O2Content is less than 10ppm, CO less than 1ppm, CO content2Content is about 13~15%, remaining component is N2With water vapour and confirm Steam meets that temperature is 300-500 DEG C, pressure is when being 0.5-4MPa in steam buffer device, opens steam output valve door, overheat is steamed Vapour enters steam main pipe, and power drive unit, humidification and/or heating plant are transported to by sub- pipes at different levels.
(6) residual steam for being used to after equipment dynamic driving discharge can continue on for heat supply or refrigeration, realize steam Cascade utilization.
Embodiment 2
Below using the emulsified fuel oil of waste fuel oil preparation as fuel production low pressure steam, comprise the following steps that:
(1) waste fuel oil and water, ratio 25 are added into fuel reservoir:75, appropriate emulsifying agent is then added, is opened Agitating device is thoroughly mixed, and is configured to the emulsified fuel oil that concentration is 25%.
(2) combustion reactor is heated to 480 DEG C in advance, after temperature stabilization stop heating, open screw feed pump and Air compressor, fuel-feed control valve and air feed control valve are adjusted to suitable valve position, started anti-to single-stage combustion Answer and material is inputted in device.In order to strengthen emulsified fuel oil into the fogging degree after combustion reactor, it is necessary to properly increase screw rod The running frequency of feed pump.
(3) it is appropriate to adjust fuel-feed control valve and air feed according to the temperature of single-stage combustion inside reactor, pressure Control valve so that the flow of emulsified fuel oil and air is in suitable scope, and it is 600 DEG C to maintain single-stage combustion temperature of reactor Left and right, pressure are 4MPa or so.
(4) according to the concentration of CO in single-stage combustion reactor outlet steam, appropriate sky is added into secondary firing reactor Gas.
(5) after the temperature and pressure of steam is stablized in steam buffer device, on-line real-time measuremen is carried out to vapor composition, wherein O2Content is less than 10ppm, CO less than 1ppm, CO content2Content is about 13~15%, remaining component is N2With water vapour and confirm Steam meets that temperature is 300-500 DEG C, pressure is when being 0.5-4MPa in steam buffer device, opens steam output valve door, overheat is steamed Vapour enters steam main pipe, and power drive unit, humidification and/or heating plant are transported to by sub- pipes at different levels.
(6) residual steam for being used to after equipment dynamic driving discharge can continue on for heat supply or refrigeration, realize steam Cascade utilization.

Claims (10)

1. the process units of low pressure steam, it is characterised in that mainly by fuel reservoir, fuel-feed component, air feed group Part, single-stage combustion reactor, secondary firing reactor and steam output precision composition;The fuel-feed component respectively with it is described Feed inlet supervisor's connection of the lower part outlet and single-stage combustion reactor of fuel reservoir;The air feed component and the level-one The feed inlet side pipe connection of combustion reactor;The steam (vapor) outlet of the single-stage combustion reactor and the secondary firing reactor Steam inlet connects;The steam (vapor) outlet of the secondary firing reactor is connected with the steam output precision.
2. the process units of low pressure steam according to claim 1, it is characterised in that the fuel-feed component is main Be made of fuel screw pump, fuel-feed control valve and feeding pipe, the fuel screw pump by feeding pipe respectively with institute Feed inlet supervisor's connection of the discharge port and single-stage combustion reactor of fuel reservoir is stated, the fuel-feed control valve is arranged on institute State in the feeding pipe between fuel screw pump and feed inlet supervisor.
3. the process units of low pressure steam according to claim 1, it is characterised in that the air feed component is main It is made of air compressor, air feed control valve and feeding pipe, the air compressor passes through feeding pipe and described one The feed inlet side pipe connection of level fuel reactor, the air feed control valve are arranged in the feeding pipe.
4. the process units of low pressure steam according to claim 3, it is characterised in that the secondary firing reactor Top is equipped with air feed mouth, and the air compressor is connected by another feeding pipe with the air feed mouth, described another One feeding pipe is equipped with control valve.
5. the process units of low pressure steam according to claim 1, it is characterised in that the steam output precision is main It is made of steam buffer device, steam output valve and steam output circuit, the steam buffer device passes through steam output circuit and institute State the steam (vapor) outlet connection of secondary firing reactor;The steam output valve passes through steam output circuit and the steam buffer device Outlet connection, output terminal connection power drive unit, humidification and/or the heating plant of the steam output valve.
6. the process units of the low pressure steam according to claim 2,3 or 5, it is characterised in that the fuel-feed control Valve, air feed control valve and steam output valve processed are pneumatic control valve.
7. the process units of low pressure steam according to claim 1, it is characterised in that the single-stage combustion reactor Feed inlet supervisor exit is equipped with atomizer.
8. the production method of low pressure steam, using the process units as described in claim 1 to 7 is any, it is characterised in that bag Include following steps:
A, water and industrial alcohol, ethanol, low grade oils or liquid waste fuel are pressed 30:70-80:20 mixed proportion is mixed into Fuel solution, and be stored in fuel reservoir;
B, fuel solution is sent into single-stage combustion reactor and is passed through air and carry out single-stage combustion, wherein:Single-stage combustion reacts The running temperature of device is 400-600 DEG C, operating pressure 0.5-4MPa, and the oxygen content in gaseous products is zero;
C, the gaseous products of step B generation are sent into secondary firing reactor and carry out secondary firing, and according to gaseous products Component supplements air;
D, the steam of step C generation is sent into steam output precision, and on-line real-time measuremen vapor composition, when steam output precision After interior vapor composition, temperature and pressure meet use condition, export to steam plant.
9. production method according to claim 8, it is characterised in that in the step C, the operation of secondary firing reactor Temperature is slightly above the running temperature of single-stage combustion reactor, operating pressure 0.5-4MPa, and the oxygen in gaseous products Change concentration of carbon supplement air.
10. production method according to claim 8, it is characterised in that in the D steps, when the oxygen content in steam Less than 1ppm, carbon monoxide content less than 10ppm, carbon dioxide content 13-15%, remaining component be nitrogen and water vapour, When temperature is 300-500 DEG C, pressure is 0.5-4MPa, export to steam plant.
CN201610905652.9A 2016-10-18 2016-10-18 The process units and method of low pressure steam Pending CN107957060A (en)

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Application Number Priority Date Filing Date Title
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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB0426852D0 (en) * 2004-12-08 2005-01-12 Hosken Philip M Steam power source
CN101699187A (en) * 2009-10-21 2010-04-28 东南大学 Coal combustion apparatus capable of separating carbon dioxide and separation method thereof
CN102010762A (en) * 2010-12-23 2011-04-13 何开举 Liquid alcohol-based fuel and preparation method
KR101424992B1 (en) * 2014-03-11 2014-08-01 (주)태원 Burner Device
CN206207389U (en) * 2016-10-18 2017-05-31 广东科达洁能股份有限公司 The process units of low pressure steam

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB0426852D0 (en) * 2004-12-08 2005-01-12 Hosken Philip M Steam power source
CN101699187A (en) * 2009-10-21 2010-04-28 东南大学 Coal combustion apparatus capable of separating carbon dioxide and separation method thereof
CN102010762A (en) * 2010-12-23 2011-04-13 何开举 Liquid alcohol-based fuel and preparation method
KR101424992B1 (en) * 2014-03-11 2014-08-01 (주)태원 Burner Device
CN206207389U (en) * 2016-10-18 2017-05-31 广东科达洁能股份有限公司 The process units of low pressure steam

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Application publication date: 20180424