CN107956933A - A kind of compound lining hose of pipeline non-excavation rehabilitation and its method for sewing - Google Patents

A kind of compound lining hose of pipeline non-excavation rehabilitation and its method for sewing Download PDF

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Publication number
CN107956933A
CN107956933A CN201610905842.0A CN201610905842A CN107956933A CN 107956933 A CN107956933 A CN 107956933A CN 201610905842 A CN201610905842 A CN 201610905842A CN 107956933 A CN107956933 A CN 107956933A
Authority
CN
China
Prior art keywords
fabric
lining hose
compound lining
compound
pipeline
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610905842.0A
Other languages
Chinese (zh)
Inventor
曹井国
段书惠
张文宁
彭羽
冯光原
付凤至
赵雅静
刘晓慧
王定
史亚娟
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tianjin Keda Pipeline Repair Material Technology Development Co Ltd
Tianjin University of Science and Technology
Original Assignee
Tianjin Keda Pipeline Repair Material Technology Development Co Ltd
Tianjin University of Science and Technology
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tianjin Keda Pipeline Repair Material Technology Development Co Ltd, Tianjin University of Science and Technology filed Critical Tianjin Keda Pipeline Repair Material Technology Development Co Ltd
Priority to CN201610905842.0A priority Critical patent/CN107956933A/en
Publication of CN107956933A publication Critical patent/CN107956933A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B1/00Layered products having a non-planar shape
    • B32B1/08Tubular products
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/12Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/40Layered products comprising a layer of synthetic resin comprising polyurethanes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/02Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by a sequence of laminating steps, e.g. by adding new layers at consecutive laminating stations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/022Non-woven fabric
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/06Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer characterised by a fibrous or filamentary layer mechanically connected, e.g. by needling to another layer, e.g. of fibres, of paper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L11/00Hoses, i.e. flexible pipes
    • F16L11/02Hoses, i.e. flexible pipes made of fibres or threads, e.g. of textile which may or may not be impregnated, or provided with an impermeable layer, e.g. fire-hoses
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L11/00Hoses, i.e. flexible pipes
    • F16L11/04Hoses, i.e. flexible pipes made of rubber or flexible plastics
    • F16L11/08Hoses, i.e. flexible pipes made of rubber or flexible plastics with reinforcements embedded in the wall
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10Inorganic fibres
    • B32B2262/101Glass fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/726Permeability to liquids, absorption
    • B32B2307/7265Non-permeable
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2597/00Tubular articles, e.g. hoses, pipes

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)

Abstract

The present invention provides a kind of method of compound lining hose and its sewing for pipeline non-excavation rehabilitation, the compound lining hose is made of fabric, enhancement layer and impervious barrier, by overlap up and down suture made of tubulose repair materials, sealed using film bar.Enhancement layer greatly improves the tensile strength of fabric, enhancement layer forms interlayer structure under fabric covering, form composite material with impervious barrier, have pliability is good, intensity is high, environmental-friendly, load and excellent corrosion resistance it is specific, be adapted to non-excavating construction to repair disease pipeline.

Description

A kind of compound lining hose of pipeline non-excavation rehabilitation and its method for sewing
Technical field
The invention belongs to the compound lining hose and its seam of field of compound material, more particularly to a kind of pipeline non-excavation rehabilitation The method of system.
Background technology
At present, about 5.8 ten thousand kilometers of subsoil drain total length being on active service in China more than 20 years, these old pipelines are more In the presence of defect phenomenons such as leakage, corrosion, once it is subject to external disturbance to easily cause the accidents such as road landslide, pipeline burst. According to traditional trenchless rehabilitation method, not only operational procedure is complicated, long in time limit, of high cost, while can destroy communal facility, block Traffic, waste of manpower and material resources, therefore, the non-excavation repairing technique of disease pipeline come into being.
Trenchless technology mainly has bushing pipe method, local resin solidification, the embedding reinforcing method of interface, slip casting method and broken tube method etc..Wherein Bushing pipe method is most widely used most ripe, and composite soft tube material is exactly the special engineering material of Trenchless Technology for Pipe Rehabilitation.It is multiple Condensation material includes three layers:Impervious barrier, hose fabric base fabric and the resin bed for being immersed in hose fabric base fabric.Composite material be lining in by After damaging pipeline, its antiseepage film plays the role of inner layer resin sealing, and can improve the surface property of tubular composite material, can make Inner-walls of duct is more smooth, beneficial to the flowing of fluid;Solidified resin can increase the rigidity and intensity of internal lining pipe, can make after reparation The service life of pipeline increases by 30~50 years.
In China, most of pipeline repairing material still relies on import.Foreign material is expensive, based on domestic pipeline reparation Great market, domestic enterprise taken up carry out home made materials research and development and production.However, compared with imported material, still With larger gap.Particularly in terms of the intensity of hose, its non-woven fabrics tensile strength is far above home products.In recent years, state The trend that non-woven fabrics is substituted using glass fabric is inside risen, glass fabric can be good at making up lacking in terms of intensity Fall into, but in the construction process, glass fabric is huge to construction personnel's injury, has strong thorn especially for exposed skin Swash property effect, limit application of the glass fabric in terms of pipeline non-excavation rehabilitation.
The content of the invention
The problem to be solved in the present invention is to be directed to above-mentioned deficiency, there is provided a kind of compound lining for pipeline non-excavation rehabilitation Hose and its method for sewing.
In order to solve the above technical problems, the technical solution adopted by the present invention is:
A kind of compound lining hose of pipeline non-excavation rehabilitation, it is characterised in that:The compound lining hose includes antiseepage Layer (1), fabric (2) and enhancement layer (3).The impervious barrier (1) uses polyurethanes (PU) material, thickness 0.5- 0.8mm.The fabric (2) is non-woven fabrics, using double-decker, breadth 1-8m;The enhancement layer (3) is located at fabric base Among layer (2), compound with fabric (2) by way of acupuncture, breadth is identical with fabric (2), and thickness is knitted with individual layer Thing basic unit (2) thickness is identical, is 1.5-10.5mm.
A kind of method that compound lining hose for pipeline non-excavation rehabilitation sews, the compound lining hose sewing Method includes such as the next stage:First, fabric (2) and enhancement layer (3) are compound by acupuncture mode;Then, through heat treatment Afterwards, polyurethanes (PU) material is cast in side fabric (2) using the tape casting, forms impervious barrier (1);It Afterwards, seam area (4) is reserved at planar materials both ends, width 7-10cm, is sutured by upper and lower overlapping mode, pipe is made Shape fabric;Finally, seam crossing is subjected to encapsulation process by the way of film bar (5) bonding, ultimately forms compound lining hose.
The present invention has the advantages and positive effects of:Compound lining hose combines the environmental protection characteristic and glass of non-woven fabrics The tensile characteristics of fiber cloth, breadth meet the pipeline rehabilitation of 300mm-2500mm.In work progress, operating personnel do not have to directly connect Contact glass fibrous layer, avoids the injury to operating personnel's body.After construction, impervious barrier can tolerate the leaching of flowing water body in pipeline Erosion, inner hose form firm renewal pipeline with resin;Restoration updating pipe lining pipe surface is bright and clean, smooth, is effectively ensured The recovery of restoration updating function pipeline.
Brief description of the drawings
Fig. 1 is fabric, enhancement layer and impervious barrier planar structure schematic diagram.
Fig. 2 is composite hose structure schematic diagram.
In figure:1- impervious barriers;2- fabrics;3- enhancement layers;4- reserves seam area;5- film bars
Embodiment
Elaborate below in conjunction with the accompanying drawings to the specific embodiment of the present invention.
A kind of compound lining hose of pipeline non-excavation rehabilitation, it is characterised in that:The compound lining hose includes antiseepage Layer (1), fabric (2) and enhancement layer (3).The impervious barrier (1) uses polyurethanes (PU) material, thickness 0.5- 0.8mm.The fabric (2) is non-woven fabrics, using double-decker, breadth 1-8m;The enhancement layer (3) is located at fabric base Among layer (2), compound with fabric (2) by way of acupuncture, breadth is identical with fabric (2), and thickness is knitted with individual layer Thing basic unit (2) thickness is identical, is 1.5-10.5mm.
A kind of method that compound lining hose for pipeline non-excavation rehabilitation sews, the compound lining hose sewing Method includes such as the next stage:First, fabric (2) and enhancement layer (3) are compound by acupuncture mode;Then, through heat treatment Afterwards, polyurethanes (PU) material is cast in side fabric (2) using the tape casting, forms impervious barrier (1);It Afterwards, seam area (4) is reserved at planar materials both ends, width 7-10cm, is sutured by upper and lower overlapping mode, pipe is made Shape fabric;Finally, seam crossing is subjected to encapsulation process by the way of film bar (5) bonding, ultimately forms compound lining hose.
Compound lining hose thickness should use following equation to calculate:
Q=100 × (D--Dmin)/D (3)
In formula:The wall thickness of t--- compound lining hoses, mm
P--- groundwater pressures, MPa, takes 0.02MPa in the present embodiment
The C--- ovality reduction factors
The ovality of the original old pipelines of q---, %
The mean inside diameter of the original old pipelines of D---, mm
Dmin--- the minimum diameter of original old pipeline, mm
Dmax--- the maximum inner diameter of original old pipeline, mm
N--- safety coefficients, it is 2.0 to recommend value
EL--- the long-run elasticity modulus of internal lining pipe, MPa, the present embodiment take 1379MPa
K--- circumference supporting rates, it is 7.0 to recommend value
μ --- Poisson's ratio, in-situ solidifying method internal lining pipe take 0.3
Embodiment 1:
A kind of compound lining hose of pipeline non-excavation rehabilitation, when disease pipeline nominal diameter is 300mm, through above-mentioned public affairs Formula calculates, and compound lining hose thickness is 5.93mm, at this time, according to non-woven fabrics:Glass fabric:Nonwoven thickness ratio 1: 1: 1 is for composite, i.e., monolayer material thickness is 1.98mm, and it is 0.5mm to take PU film thicknesses, and actual gross thickness is 6.5mm.
Embodiment 2:
A kind of compound lining hose of pipeline non-excavation rehabilitation, when disease pipeline nominal diameter is 1200mm, through above-mentioned Formula calculates, and compound lining hose thickness is 16.54mm, at this time, according to non-woven fabrics:Glass fabric:Nonwoven thickness ratio 1 : 1: 1 is for composite, i.e., monolayer material thickness is 5.51mm, and it is 0.6mm to take PU film thicknesses, and actual gross thickness is 17.2mm.
Embodiment 3:
A kind of compound lining hose of pipeline non-excavation rehabilitation, when disease pipeline nominal diameter is 2400mm, through above-mentioned Formula calculates, and compound lining hose thickness is 31.13mm, at this time, according to non-woven fabrics:Glass fabric:Nonwoven thickness ratio 1 : 1: 1 is for composite, i.e., monolayer material thickness is 10.40mm, and it is 0.8mm to take PU film thicknesses, and actual gross thickness is 32.0mm.
The section Example of the present invention is described in detail above, but the content is only the preferable implementation of the present invention Example, it is impossible to be construed as limiting the practical range of the present invention.All all the changes and improvements made according to the present patent application scope Deng, should all still belong to the present invention patent covering scope within.

Claims (5)

  1. A kind of 1. compound lining hose of pipeline non-excavation rehabilitation, it is characterised in that:The compound lining hose includes impervious barrier (1), fabric (2) and enhancement layer (3).
  2. 2. compound lining hose according to claim 1, it is characterised in that:The impervious barrier (1) uses polyurethane Ester (PU) material, thickness 0.5-0.8mm.
  3. 3. compound lining hose according to claim 1, it is characterised in that:The fabric (2) is non-woven fabrics, is used Double-decker, breadth 1-8m.
  4. 4. compound lining hose according to claim 1, it is characterised in that:The enhancement layer (3) is located at fabric (2) Centre, compound with fabric (2) by way of acupuncture, breadth is identical with fabric (2), thickness and woven basic unit (2) thickness is identical, is 1.5-10.5mm.
  5. 5. a kind of method that compound lining hose for pipeline non-excavation rehabilitation sews, the side of the compound lining hose sewing Method carries out as follows:
    First, fabric (2) and enhancement layer (3) are compound by acupuncture mode;
    Then, after heat treatment, polyurethanes (PU) material is cast to by side fabric (2) using the tape casting On, form impervious barrier (1);
    Afterwards, seam area (4) is reserved at planar materials both ends, width 7-10cm, is sutured by upper and lower overlapping mode, Tubing is made;
    Finally, seam crossing is subjected to encapsulation process by the way of film bar (5) bonding, ultimately forms compound lining hose.
CN201610905842.0A 2016-10-18 2016-10-18 A kind of compound lining hose of pipeline non-excavation rehabilitation and its method for sewing Pending CN107956933A (en)

Priority Applications (1)

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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610905842.0A CN107956933A (en) 2016-10-18 2016-10-18 A kind of compound lining hose of pipeline non-excavation rehabilitation and its method for sewing

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108644527A (en) * 2018-05-09 2018-10-12 天津水工业工程设备有限公司 A kind of production method for pipeline in-situ immobilization liner hose
CN111022820A (en) * 2019-12-19 2020-04-17 江苏众信绿色管业科技有限公司 Lining pipe for stainless steel pipeline repair and repair process
CN111578005A (en) * 2020-05-21 2020-08-25 上海管康技术有限公司 Polyethylene lining hose, manufacturing method and water supply pipeline repairing method
CN114321557A (en) * 2021-12-24 2022-04-12 天津科技大学 Composite lining hose for trenchless repair of pipeline and production method

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108644527A (en) * 2018-05-09 2018-10-12 天津水工业工程设备有限公司 A kind of production method for pipeline in-situ immobilization liner hose
CN111022820A (en) * 2019-12-19 2020-04-17 江苏众信绿色管业科技有限公司 Lining pipe for stainless steel pipeline repair and repair process
CN111578005A (en) * 2020-05-21 2020-08-25 上海管康技术有限公司 Polyethylene lining hose, manufacturing method and water supply pipeline repairing method
CN114321557A (en) * 2021-12-24 2022-04-12 天津科技大学 Composite lining hose for trenchless repair of pipeline and production method

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Application publication date: 20180424

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