CN107956164B - Flat screen and digital combined printing method for blocky fabric - Google Patents
Flat screen and digital combined printing method for blocky fabric Download PDFInfo
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- CN107956164B CN107956164B CN201710928897.8A CN201710928897A CN107956164B CN 107956164 B CN107956164 B CN 107956164B CN 201710928897 A CN201710928897 A CN 201710928897A CN 107956164 B CN107956164 B CN 107956164B
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
- D06P5/30—Ink jet printing
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
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- Treatment Of Fiber Materials (AREA)
Abstract
The invention relates to a flat screen and digital combined printing method for a blocky fabric, belonging to the field of printing methods. The printing method in the prior art has no step of positioning the fabric, mass production cannot be realized while individual requirements of the masses cannot be met, the quality of a printed product cannot be guaranteed, and the printing method is not suitable for printing and dyeing the blocky fabric. The technical scheme is as follows: the combined printing method for the blocky fabric comprises the steps of preparation, positioning, sizing, combined printing and post-treatment, wherein positioning elements adaptive to the blocky fabric are used in the positioning step, and sizing is performed on a digital printing area in the sizing step. According to the invention, a mode of positioning firstly and then printing is adopted, and all steps are coordinated with each other, so that the printing of the blocky fabric is suitable for batch production; the cost is effectively saved, and the printing quality is improved; in the combined printing step, the refined pattern and the large pure-color pattern complement and coordinate with each other, and the requirement of the small and the masses for individual customization can be met.
Description
Technical Field
The invention relates to a flat screen and digital combined printing method for a blocky fabric, and belongs to the field of printing methods.
Background
When the cloth is printed with patterns, people can adopt a plurality of printing and dyeing modes; the patterns printed by the traditional printing and dyeing process are simple and single in color, and particularly when the flat screens printed by the traditional process are used for printing and dyeing, patterns can be printed on the massive fabric quickly on each layer of flat screen, but the requirement for fine printing and dyeing cannot be met. With the change of the user requirements, the user is not limited to the cloth with simple figures and single color, and the digital printing process can meet the requirements. If the printed patterns have a plurality of discontinuous pure color block patterns or complex patterns with ground colors, the patterns can be printed only by a digital printing process, but the printing efficiency is low and the dyes are wasted.
Therefore, the chinese patent No. 201310292419.4 provides a printing device and a printing method thereof for combined screen printing and digital printing, wherein the printing method comprises the steps of firstly placing the fabric to be printed on a conveyor belt, driving the fabric to move by the conveyor belt, then printing the fabric by using a screen printing mechanism and a digital printing mechanism, printing the pattern of a large color block by using the screen printing mechanism, and printing a high-precision pattern by using the digital printing mechanism, thereby achieving the purposes of fast printing, improving the quality of printed products and improving the productivity. The printing method can improve the printing efficiency to a certain extent, but cannot realize personalized customization by printing on the blocky fabric according to the needs of customers. If people want to print and dye patterns with vivid shapes, colors and the like on blocky cloth such as towels, clothes (such as T-shirts) and the like to achieve the purpose of personalized customization, however, because the printing method does not include the step of positioning the cloth, the information of the size and the position of the blocky fabric cannot be preliminarily collected, the personalized requirements of the people cannot be met, and meanwhile, the mass production cannot be realized.
Disclosure of Invention
Aiming at the problems in the prior art, the invention provides a flat screen and digital combined printing method for the blocky fabric, which is beneficial to realizing mass production, ensures the quality of the printed blocky fabric to be reliable and can meet the individual requirements of the young and the public.
Therefore, the invention adopts the technical scheme as follows: a flat screen and digital combined printing method for a blocky fabric comprises the following steps:
step 1, preparing: determining a pattern to be printed, decomposing the determined pattern into a digital printing pattern for digital printing and a pure color block pattern for flat screen printing, and respectively preparing a sizing screen in a sizing device and a printing and dyeing flat screen in a flat screen printing device according to the shapes, sizes and positions of the digital printing pattern and the pure color block pattern; the digital printing pattern and the pure color block pattern occupy areas respectively corresponding to a digital printing area and a screen printing area on the block-shaped fabric;
step 2, positioning: determining a positioning element in the positioning device according to the size and the shape of the blocky fabric, forming a positioning area with a positioning mark on the working surface of the belt-type conveying device by the positioning element, placing the blocky fabric into the positioning area and positioning the blocky fabric according to the positioning mark; the method is a specific process step, the positioning element can adjust the positioning area according to the size and the shape of the blocky fabric, so that the positioning device can be suitable for different blocky fabrics and is flexible to use;
step 3, sizing: the guide belt type conveying device conveys the positioned blocky fabric to a station of the sizing device, and a sizing silk screen in the sizing device performs sizing on a digital printing area of the blocky fabric; the sizing silk screen comprises a sizing area and a non-sizing area, and the sizing area is matched with the size and the shape of the digital printing pattern; the method is different from the prior art in process steps, the sizing area is matched with the digital printing area, a non-sizing area which does not need sizing is avoided, the waste of sizing agent is avoided, and the cost of sizing agent is saved;
step 4, combined printing: and (3) conveying the sized blocky fabric to a flat screen printing station and a digital printing station by a guide belt type conveying device, and respectively carrying out flat screen printing and digital printing on the blocky fabric, wherein the digital printing device carries out spray printing on the digital patterns in the step 1 on the sized areas of the blocky fabric, and the printing flat screen in the flat screen printing device carries out printing on the pure color block patterns in the step 1 on the areas of the blocky fabric which are not sized.
According to the invention, the printing and dyeing of the blocky fabric are suitable for batch production by adopting a mode of positioning firstly and then printing; the positioning element in the positioning step can adjust the positioning area according to the size and the shape of the block-shaped fabric, so that the positioning device can be suitable for different block-shaped fabrics and is flexible to use; the digital printing area is sized in the sizing step, so that the cost can be effectively saved, and the printing and dyeing quality is improved; in the combined printing step, the digital printing pattern and the pure color block pattern complement and coordinate with each other, so that the requirement of personalized customization of customers can be met, and the production efficiency is improved.
It should be noted that after the block-shaped fabric is positioned, stations of other devices are relatively fixed, and the positioning device does not need to be adjusted by other devices after positioning, so that accurate positioning before printing and dyeing of the block-shaped fabric is realized, and batch production is easy to realize; in order to ensure the printing and dyeing effect of digital printing, the block fabric is sized before digital printing, but when the sized block fabric is subjected to flat screen printing, the boundary of a printing and dyeing pattern is easy to be fuzzy, and the printing and dyeing effect is poor, so when the flat screen and digital combined printing is adopted, the digital printing is carried out on the sized part, and the flat screen printing is carried out on the part which is not sized, so that the printing and dyeing quality is ensured.
Further, in the positioning device, the sizing device, the flat screen printing device and the digital printing device in the steps 1 to 4, the interval distance between every two devices is an integral multiple of the size of the pattern of the flat screen printing device, so that the positioned blocky fabric is not dislocated when being respectively conveyed to the stations of the sizing device, the flat screen printing device and the digital printing device under the conveying of the belt guide type conveying device. The definition of the size of the rosette in the printing industry is the working distance of the flat screen printing unit in the direction of transport for printing a complete image. The stepping type conduction band conveying device adopts stepping feeding, so that when the stepping type conduction band conveying device conveys, the blocky fabric is accurately conveyed to the station of each device, and after the positioning device positions the blocky fabric, the blocky fabric can be ensured to be accurately conveyed, and the pattern is ensured not to be printed askew.
Further, in step 2, the positioning device is an optical projection device, and is configured to project a positioning element onto a working surface of the belt conveyor, where the positioning element is configured into a positioning frame or an unclosed positioning line with a shape and a size corresponding to the shape and the size of the block-shaped fabric. Compared with a tangible positioning frame with a fixed boundary, the positioning element has better flexibility and is convenient to realize quick positioning.
Further, in the step 3, the sized block-shaped fabric passes through a drying device, and the drying device dries the sized block-shaped fabric. The dye used for printing and dyeing can be various, commonly used ink and paint are provided, when the ink is adopted as the dye for printing and dyeing, a drying device is preferably adopted to dry the sized massive fabric, otherwise, the fuzzy condition of the pattern boundary is easy to appear during printing and dyeing, the printing and dyeing quality can be influenced, when the paint is adopted as the dye for printing and dyeing, the massive fabric is not dried, the printing and dyeing quality is not influenced, and the sized massive fabric can not be dried for saving the printing and dyeing time and simplifying the printing and dyeing process.
Further, step 4 is followed by step 5 of post-processing, wherein after the guide belt type conveying device conveys the block-shaped fabric to the station of the post-processing device, the post-processing device carries out post-processing on the block-shaped fabric. The post-treatment comprises the steps of coloring, drying and the like, and the distance between the post-treatment device and the positioning device is also integral multiple of the size of the flower-back of the flat screen printing device because the step-type conduction band conveying device adopts step-type conveying. Because the used dye and the block fabric are different, the block fabric after printing and dyeing is subjected to post-treatment by the post-treatment device, so that the printed and dyed patterns can be prevented from fading and the like, and the printing and dyeing quality is further enhanced.
Further, in step 4, the positions of the flat screen printing device and the digital printing device can be changed. Because the flat screen printing process and the digital printing process are relatively independent, the fine patterns and the pure color block patterns complement each other, the printing and dyeing of the patterns of the block fabric are slightly influenced by firstly carrying out the flat screen printing and then carrying out the digital printing or firstly carrying out the digital printing and then carrying out the flat screen printing, the sequence of the flat screen printing and the digital printing is not limited, and the positions of the flat screen printing device and the digital printing device can be interchanged.
Further, in steps 2 to 4, the step-by-step type conduction band conveying device comprises a conduction band and a conduction band driving roller for driving the conduction band to move, the working surface of the step-by-step type conduction band conveying device is the outer surface of the conduction band, and the block-shaped fabric is located on the outer surface of the conduction band and is conveyed by the conduction band. The guide belt driving roller enables the guide belt to be tightly attached to the outer surface of the driving roller, so that the surface of the guide belt is smooth, and the transmission of the guide belt is stable.
Further, the flat screen printing device in the step 1 and the step 4 comprises at least one printing flat screen, when the number of the color blocks of the pure color block patterns in the step 1 is more than one, the printing flat screens with the corresponding number of books are arranged, and the printing flat screens with the corresponding number are arranged on the flat screen printing device and used for performing flat screen printing on the blocky fabric. The arrangement reduces the risk of mutual superposition of patterns and ensures the printing and dyeing quality.
Compared with the prior art, the invention has the following beneficial effects:
the method adopts a mode of positioning first and then printing, so that the printing and dyeing of the blocky fabric are suitable for batch production; the positioning element in the positioning step can adjust the positioning area according to the size and the shape of the block-shaped fabric, so that the positioning device can be suitable for different block-shaped fabrics and is flexible to use; the digital printing area is sized in the sizing step, so that the cost can be effectively saved, and the printing and dyeing quality is reliable; in the combined printing step, the digital printing pattern and the pure color block pattern complement and coordinate with each other, so that the requirement of personalized customization of customers can be met, and the production efficiency is improved.
Drawings
FIG. 1 is a schematic flow chart of the present invention.
Detailed Description
The technical solutions of the embodiments of the present invention are explained and explained below with reference to the drawings of the present invention, but the following embodiments are only preferred embodiments of the present invention, and not all embodiments. Based on the embodiments in the implementation, other embodiments obtained by those skilled in the art without any creative effort belong to the protection scope of the present invention.
As shown in fig. 1, the flat screen and digital combined printing method for the blocky fabric of the embodiment includes the following steps:
step 1, preparing: determining a pattern to be printed, decomposing the determined pattern into a digital printing pattern for digital printing and a pure color block pattern for flat screen printing, and respectively preparing a sizing screen in a sizing device and a printing and dyeing flat screen in a flat screen printing device according to the shapes, sizes and positions of the digital printing pattern and the pure color block pattern; the digital printing pattern and the pure color block pattern occupy areas respectively corresponding to a digital printing area and a screen printing area on the block-shaped fabric;
step 2, positioning: the positioning device is an optical projection device and is used for projecting positioning elements onto the working surface of the guide belt type conveying device, the positioning elements are set into positioning frames with corresponding shapes and sizes according to the shapes and sizes of the blocky fabrics, the blocky fabrics are placed into an area defined by the positioning frames, and the blocky fabrics are positioned according to the boundary positions of the positioning frames; the method is a specific process step, the positioning element can adjust the positioning area according to the size and the shape of the blocky fabric, so that the positioning device can be suitable for different blocky fabrics and is flexible to use;
step 3, sizing: the guide belt type conveying device conveys the positioned blocky fabric to a station of the sizing device, and a sizing silk screen in the sizing device performs sizing on a digital printing area of the blocky fabric; the sizing silk screen comprises a sizing area and a non-sizing area, and the sizing area is matched with the size and the shape of the digital printing pattern; the method is different from the prior art in process steps, the sizing area is matched with the digital printing area, a non-sizing area which does not need sizing is avoided, the waste of sizing agent is avoided, and the cost of sizing agent is saved;
step 4, combined printing: the guide belt type conveying device conveys the sized blocky fabric to a flat screen printing station and a digital printing station, and flat screen printing and digital printing are respectively carried out on the blocky fabric, wherein the digital printing device carries out spray printing on the sized area of the blocky fabric with the digital patterns in the step 1, and the printing flat screen in the flat screen printing device carries out printing on the unsized area of the blocky fabric with the pure color block patterns in the step 1; the positions of the flat screen printing device and the digital printing device can be exchanged;
and 5, post-treatment: after the block fabric is conveyed to a station of the post-processing device by the stepping type conduction band conveying device, the post-processing device performs post-processing such as color development, drying and the like on the block fabric.
And in the steps 1 to 5, the spacing distance between every two devices is integral multiple of the size of the pattern return of the flat screen printing device, so that the positioned blocky fabric is not misplaced when being respectively conveyed to the stations of the sizing device, the drying device, the flat screen printing device, the digital printing device and the post-processing device under the conveying of the guide belt type conveying device. The stepping type conduction band conveying device adopts stepping feeding, so that when the stepping type conduction band conveying device conveys, the blocky fabric is accurately conveyed to the station of each device, and after the positioning device positions the blocky fabric, the blocky fabric can be ensured to be accurately conveyed, and the pattern is ensured not to be printed askew.
In the steps 2 to 4, the step type conduction band conveying device comprises a conduction band and a conduction band driving roller for driving the conduction band to move, the working surface of the step type conduction band conveying device is the outer surface of the conduction band, and the block-shaped fabric is located on the outer surface of the conduction band and is conveyed by the conduction band. The guide belt driving roller enables the guide belt to be tightly attached to the outer surface of the driving roller, so that the surface of the guide belt is smooth, and the transmission of the guide belt is stable.
The flat screen printing device in the steps 1 and 4 comprises a printing and dyeing flat screen, and the pure color block pattern in the step 1 has one color block number and is used for carrying out flat screen printing on the blocky fabric.
According to the invention, the printing and dyeing of the blocky fabric are suitable for batch production by adopting a mode of positioning firstly and then printing; the positioning element in the positioning step can adjust the positioning area according to the size and the shape of the block-shaped fabric, so that the positioning device can be suitable for different block-shaped fabrics and is flexible to use; the digital printing area is sized in the sizing step, so that the cost can be effectively saved, and the printing and dyeing quality is improved; in the combined printing step, the digital printing pattern and the pure color block pattern complement and coordinate with each other, so that the requirement of personalized customization of customers can be met, and the production efficiency is improved.
It should be noted that after the block-shaped fabric is positioned, stations of other devices are relatively fixed, and the positioning device does not need to be adjusted by other devices after positioning, so that accurate positioning before printing and dyeing of the block-shaped fabric is realized, and batch production is easy to realize; in order to ensure the printing and dyeing effect of digital printing, the block fabric is sized before digital printing, but when the sized block fabric is subjected to flat screen printing, the boundary of a printing and dyeing pattern is easy to be fuzzy, and the printing and dyeing effect is poor, so when the flat screen and digital combined printing is adopted, the digital printing is carried out on the sized part, and the flat screen printing is carried out on the part which is not sized, so that the printing and dyeing quality is ensured.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (8)
1. A flat screen and digital combined printing method for a blocky fabric is characterized by comprising the following steps:
step 1, preparing: determining a pattern to be printed, decomposing the determined pattern into a digital printing pattern for digital printing and a pure color block pattern for flat screen printing, and respectively preparing a sizing screen in a sizing device and a printing and dyeing flat screen in a flat screen printing device according to the shapes, sizes and positions of the digital printing pattern and the pure color block pattern; the digital printing pattern and the pure color block pattern occupy areas respectively corresponding to a digital printing area and a screen printing area on the block-shaped fabric;
step 2, positioning: determining a positioning element in the positioning device according to the size and the shape of the blocky fabric, forming a positioning area with a positioning mark on the working surface of the belt-type conveying device by the positioning element, placing the blocky fabric into the positioning area and positioning the blocky fabric according to the positioning mark;
step 3, sizing: the guide belt type conveying device conveys the positioned blocky fabric to a station of the sizing device, and a sizing silk screen in the sizing device performs sizing on a digital printing area of the blocky fabric;
step 4, combined printing: and (3) conveying the sized blocky fabric to a flat screen printing station and a digital printing station by a guide belt type conveying device, and respectively carrying out flat screen printing and digital printing on the blocky fabric, wherein the digital printing device carries out spray printing on the digital patterns in the step 1 on the sized areas of the blocky fabric, and the printing flat screen in the flat screen printing device carries out printing on the pure color block patterns in the step 1 on the areas of the blocky fabric which are not sized.
2. The flat screen and digital combined printing method for blocky fabrics according to claim 1, wherein in the positioning device, the sizing device, the flat screen printing device and the digital printing device in the steps 1 to 4, the spacing distance between every two devices is integral multiple of the size of the pattern of the flat screen printing device, so that the positioned blocky fabrics are not dislocated when being respectively conveyed to the stations of the sizing device, the flat screen printing device and the digital printing device under the conveying of the guide belt type conveying device.
3. The flat screen and digital combined printing method for blocky fabric according to claim 1, wherein in the step 2, the positioning device is an optical projection device for projecting positioning elements onto the working surface of the belt conveyor, and the positioning elements are set to be positioning frames or unclosed positioning lines with corresponding shapes and sizes according to the shapes and sizes of the blocky fabric.
4. The flat screen and digital combined printing method for blocky fabric according to claim 1, wherein in the step 3, the sized blocky fabric passes through a drying device, and the drying device dries the sized blocky fabric.
5. The flat screen and digital printing method for blocky fabric according to claim 1, wherein the step 4 is followed by a step 5 of post-processing, wherein the post-processing device post-processes the blocky fabric after the guide belt type conveying device conveys the blocky fabric to a station of the post-processing device.
6. A flat screen and digital combined printing method for block-shaped fabric according to claim 1, characterized in that in step 4, the positions of the flat screen printing device and the digital printing device can be changed.
7. A flat screen and digital combined printing method for blocky fabric according to claim 1, wherein in the step 2 to the step 4, the guide belt type conveying device comprises a guide belt and a guide belt driving roller for driving the guide belt to move, the working surface of the guide belt type conveying device is the outer surface of the guide belt, and the blocky fabric is positioned on the outer surface of the guide belt and is conveyed by the guide belt.
8. The flat screen and digital combined printing method for the blocky fabric according to claim 1, wherein the flat screen printing device in the step 1 and the step 4 comprises at least one printing flat screen, when the number of color blocks of the pure color block patterns in the step 1 is more than one, the printing flat screens with the corresponding number are arranged, and the printing flat screens with the corresponding number are arranged on the flat screen printing device to be used for carrying out flat screen printing on the blocky fabric.
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| CN109056391B (en) * | 2018-06-05 | 2021-01-15 | 东莞市伟航数码印花科技有限公司 | Digital transfer printing method |
| TWI685599B (en) * | 2018-08-06 | 2020-02-21 | 財團法人紡織產業綜合研究所 | Method for manufacturing inkjet printing clothing |
| CN110027334B (en) * | 2019-04-22 | 2020-10-27 | 杭州电子科技大学 | Printing method based on flat screen digital combined printing mechanism |
| CN112813704B (en) * | 2021-01-07 | 2023-07-25 | 浙江富润印染有限公司 | Production method of high-efficiency Gao Jing flat screen and digital printing fabric with energy conservation and emission reduction |
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