CN107956065A - A kind of remove device and its sweep-out method of car carpeting peculiar smell and volatile matter - Google Patents

A kind of remove device and its sweep-out method of car carpeting peculiar smell and volatile matter Download PDF

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Publication number
CN107956065A
CN107956065A CN201810037861.5A CN201810037861A CN107956065A CN 107956065 A CN107956065 A CN 107956065A CN 201810037861 A CN201810037861 A CN 201810037861A CN 107956065 A CN107956065 A CN 107956065A
Authority
CN
China
Prior art keywords
car carpeting
peculiar smell
volatile matter
water
remove device
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810037861.5A
Other languages
Chinese (zh)
Inventor
邹晓曈
邹建文
谢岭
王静
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Wuhu Hanyuan Zhongke Auto New Material Co Ltd
Original Assignee
Wuhu Hanyuan Zhongke Auto New Material Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Wuhu Hanyuan Zhongke Auto New Material Co Ltd filed Critical Wuhu Hanyuan Zhongke Auto New Material Co Ltd
Priority to CN201810037861.5A priority Critical patent/CN107956065A/en
Publication of CN107956065A publication Critical patent/CN107956065A/en
Pending legal-status Critical Current

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Classifications

    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B1/00Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
    • D06B1/02Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/0278Arrangement or mounting of spray heads
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/04Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
    • B05B13/0405Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads
    • B05B13/041Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads with spray heads reciprocating along a straight line
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/04Carriers or supports for textile materials to be treated
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/20Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration, distillation
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C7/00Heating or cooling textile fabrics
    • D06C7/02Setting

Abstract

The invention discloses the remove device of a kind of car carpeting peculiar smell and volatile matter, it is related to car carpeting production and processing field, including heat exchanger tube, conveying mechanism and spraying system, the heat exchanger tube is installed in shaping baking oven and is connected by water pipe with spraying system, the conveying mechanism includes conveying frame, feed roller, idler roller and pan feeding roller, feed roller, idler roller and pan feeding roller be rotatablely connected with conveying frame and for conveying undetermined type car carpeting, the spraying system is installed in conveying frame, the sweep-out method of the present invention is to be dissolved the finish on carpet using the mode of high-temperature spray, in follow-up shaping and drying process, can be volatilized more finish residuals, reduce smell, meet product requirement, cost increase is seldom, it is very useful.

Description

A kind of remove device and its sweep-out method of car carpeting peculiar smell and volatile matter
Technical field
The present invention relates to car carpeting to produce and process field, and in particular to a kind of removing of car carpeting peculiar smell and volatile matter Device and its sweep-out method.
Background technology
The main material of car carpeting is polyester fiber, and fiber needs to increase finish in process of production, play lubrication and Anti-static electrification, no finish have electrostatic generation in carding machine lapping acupuncture course, can not normally produce, contain in finish Various volatile matters, it is impossible to meet the requirement of the condensation test and smell and country of car carpeting requirement for VOC.
After carpet acupuncture is complete, high temperature oven sizing will be generally carried out, fiber has to pass through 180 degree high-temperature process, internal Molecular structure is raw again change, and fiber is just flexible and does not allow yielding.Some finishes and other peculiar smell can volatilize during this A part, but be not easy to meet requirement of experiment, it then becomes necessary to solve the problems, such as this.
China Patent Publication No. discloses a kind of car carpeting heating arrangements to eliminate the unusual smell for CN203514030U, including There is stent, cylinder is installed, the piston rod of the cylinder is downwards and piston rod bottom is fixed with hollow heating plate, institute on stent State in the cavity of heating plate and resistance wire is installed;The both ends of the heating plate are provided with sponge block, and being soaked in the sponge block has Vinegar.The device drives heating plate to push by the piston rod of cylinder, is pressed in using heating plate on car carpeting to realize heating Purpose, in addition, the sponge block for being fixed with the upper vinegar of leaching at heating plate both ends, vinegar thereon have drive away it is different on car carpeting The function of taste.But this kind of device operating time length, it is not particularly suited for carpet and removes work into the peculiar smell before shaping baking oven, And heating plate is needed to be heated, energy consumption is high, and cost is higher.
The content of the invention
It is an object of the invention to provide the remove device of a kind of car carpeting peculiar smell and volatile matter, to solve the prior art In caused drawbacks described above.
A kind of remove device of car carpeting peculiar smell and volatile matter, including heat exchanger tube, conveying mechanism and spraying system, it is described Heat exchanger tube is installed in shaping baking oven and is connected by water pipe with spraying system, and the conveying mechanism includes conveying frame, charging Roller, idler roller and pan feeding roller, feed roller, idler roller and pan feeding roller be rotatablely connected with conveying frame and for conveying undetermined type Car carpeting, the spraying system are installed in conveying frame.
Preferably, the spraying system includes spraying rack, head cartridge and several atomizers, the atomizer It is installed on head cartridge and is connected by water knockout drum with water pipe, the both ends of the nozzle rack is equipped with sliding block, the spraying branch Frame is equipped with the sliding slot coordinated with sliding block, and sliding block is slidably connected in sliding slot, and the side of spray bracket is additionally provided with for driving The driving mechanism that head cartridge moves up and down.
Preferably, the driving mechanism includes screw, screw and servomotor, and the screw is installed on one of sliding block Side, the wire rod thread is connected in screw and its one end is connected by shaft coupling with servomotor.
Preferably, temperature sensor is installed in the water knockout drum.
Preferably, the heat exchanger tube is connected with water pump by hose, and water pump is connected with water tank by hose.
A kind of sweep-out method of car carpeting peculiar smell and volatile matter, using in the heat heat exchanger tube in shaping baking oven Water after heating, is then passed at atomizer by water, then sprays vaporific superheated vapor to undetermined type carpet through atomizer Surface, undetermined type carpet is then sent to 175-190 DEG C in shaping baking oven of high-temperature shaping, under the action of high temperature, be attached to Finish in undetermined type carpet is taken away through vapor, is discharged.
The advantage of the invention is that:Using workshop existing equipment, a heat exchanger tube is added in shaping baking oven, utilizes sizing to dry The temperature of case, makes the temperature of water in heat exchanger tube reach a high temperature, and also some vapor, increases two rows of sprays in shaping baking oven entrance High-pressure atomization mist head, can also increase water pump, spray to the carpet for entering shaping baking oven, and finish is easy to dissolve, and it is fixed to subsequently enter Type baking oven, as high-temperature steam takes away finish and other volatile matters, reduces product odour.By this scheme, can volatilize More finish residuals, reduce smell, meet product requirement, cost increase is seldom, very useful.
Brief description of the drawings
Fig. 1, Fig. 2 are the structure diagram of 1 different visual angles of embodiment in the present invention;
Fig. 3 is the structure diagram of embodiment 2 in the present invention;
Wherein:1- undetermined type carpets, 2- conveying mechanisms, 21- conveying frames, 22- feed rollers, 23- idler rollers, 24- pan feedings Roller, 3- heat exchanger tubes, 4- spraying systems, 41- spraying racks, 42- head cartridges, 43- atomizers, 44- water knockout drums, 45- water pipes, 46- sliding blocks, 47- sliding slots, 5- driving mechanisms, 51- screws, 52- screws, 53- servomotors, 6- temperature sensors, 7- water pumps, 8- Water tank.
Embodiment
To make the technical means, the creative features, the aims and the efficiencies achieved by the present invention easy to understand, with reference to Embodiment, the present invention is further explained.
Embodiment 1
As depicted in figs. 1 and 2, a kind of remove device of car carpeting peculiar smell and volatile matter, including heat exchanger tube 3, conveyer Structure 2 and spraying system 4, the heat exchanger tube 3 is installed in shaping baking oven and is connected by water pipe 45 with spraying system 4, described defeated Mechanism 2 is sent to include conveying frame 21, feed roller 22, idler roller 23 and pan feeding roller 24, feed roller 22, idler roller 23 and pan feeding roller 24 In rotation connection and conveying frame 21 and for conveying undetermined type carpet 1, the spraying system 4 is installed on conveying frame 21 On.
In the present embodiment, the spraying system 4 includes spray bracket 41, head cartridge 42 and several atomizers 43, the atomizer 43 is installed on head cartridge 42 and is connected by water knockout drum 44 with water pipe 45, the head cartridge 42 Both ends be equipped with sliding block 46, the spray bracket 41 is equipped with the sliding slot 47 coordinated with sliding block 46, and sliding block 46 is slidably connected to cunning In groove 47, the side of spray bracket 41 is additionally provided with the driving mechanism 5 for driving head cartridge 42 to move up and down.
In the present embodiment, the driving mechanism 5 includes screw 51, screw 52 and servomotor 53, and the screw 52 is pacified Side loaded on one of sliding block 46, the screw 51 is threaded in screw 52 and its one end passes through shaft coupling and servo Motor 53 connects.When needing to adjust the distance between atomizer 43 and carpet to improve spray effect, servo can be started Motor 53 is rotated forward or inverted, and to drive screw 51 to rotate, so as to drive screw 52 to move up and down, realizes the upper of atomizer 43 Lower adjustment.
In addition, the heat exchanger tube 3 is connected with water pump 7 by hose, water pump 7 is connected with water tank 8 by hose, is heat exchanger tube 3 provide water source.
Embodiment 2
As shown in figure 3, the remove device of a kind of car carpeting peculiar smell and volatile matter, including heat exchanger tube 3,2 and of conveying mechanism Spraying system 4, the heat exchanger tube 3 are installed in shaping baking oven and are connected by water pipe 45 with spraying system 4, the conveying mechanism 2 include conveying frame 21, feed roller 22, idler roller 23 and pan feeding roller 24, and feed roller 22, idler roller 23 and pan feeding roller 24 rotate In connection and conveying frame 21 and for conveying undetermined type carpet 1, the spraying system 4 is installed in conveying frame 21.
In the present embodiment, the spraying system 4 includes spray bracket 41, head cartridge 42 and several atomizers 43, the atomizer 43 is installed on head cartridge 42 and is connected by water knockout drum 44 with water pipe 45, the head cartridge 42 Both ends be equipped with sliding block 46, the spray bracket 41 is equipped with the sliding slot 47 coordinated with sliding block 46, and sliding block 46 is slidably connected to cunning In groove 47, the side of spray bracket 41 is additionally provided with the driving mechanism 5 for driving head cartridge 42 to move up and down, the driving Mechanism 5 includes screw 51, screw 52 and servomotor 53, and the screw 52 is installed on the side of one of sliding block 46, described Screw 51 is threaded in screw 52 and its one end is connected by shaft coupling with servomotor 53.Needing to adjust atomizer When the distance between 43 and carpet are to improve spray effect, servomotor 53 can be started and rotate forward or invert, to drive screw 51 rotate, so as to drive screw 52 to move up and down, realize the adjustment up and down of atomizer 43.
In the present embodiment, temperature sensor 6 is installed, temperature sensor 6 can connect with display in the water knockout drum 44 Connect, for detecting the temperature of the water sprayed and showing, when temperature is not up to standard, shaping and drying can be suspended.
In addition, the heat exchanger tube 3 is connected with water pump 7 by hose, water pump 7 is connected with water tank 8 by hose, is heat exchanger tube 3 provide water source.
The course of work and principle:Undetermined type carpet 1 is entered in shaping baking oven through conveying mechanism 2, is set using workshop is existing It is standby, a heat exchanger tube 3 is added in shaping baking oven, using the temperature of shaping baking oven, the temperature of water in heat exchanger tube 3 is reached a high temperature, And also some vapor, increase two rows of spray high-pressure atomization mist heads in shaping baking oven entrance, can also increase water pump 7, to entering The carpet spraying of shaping baking oven, finish is easy to dissolve, subsequently enters shaping baking oven, as high-temperature steam is finish and other volatilizations Thing is taken away, and reduces product odour.
As known by the technical knowledge, the present invention can pass through the embodiment party of other essence without departing from its spirit or essential feature Case is realized.Therefore, embodiment disclosed above, all things considered, is all merely illustrative, not the only.Institute Have within the scope of the present invention or be included in the invention in the change being equal in the scope of the present invention.

Claims (6)

1. the remove device of a kind of car carpeting peculiar smell and volatile matter, it is characterised in that including heat exchanger tube (3), conveying mechanism (2) With spraying system (4), the heat exchanger tube (3) is installed in shaping baking oven and is connected by water pipe (45) with spraying system (4), institute Stating conveying mechanism (2) includes conveying frame (21), feed roller (22), idler roller (23) and pan feeding roller (24), and feed roller (22), open Tight roller (23) and pan feeding roller (24) be rotatablely connected and conveying frame (21) on and be used to convey undetermined type carpet (1), the spray Mist system (4) is installed in conveying frame (21).
2. the remove device of a kind of car carpeting peculiar smell according to claim 1 and volatile matter, it is characterised in that:The spray Mist system (4) includes spray bracket (41), head cartridge (42) and several atomizers (43), atomizer (43) peace Loaded on being connected on head cartridge (42) and by water knockout drum (44) with water pipe (45), the both ends of the head cartridge (42), which are equipped with, to be slided Block (46), the spray bracket (41) are equipped with the sliding slot (47) coordinated with sliding block (46), and sliding block (46) is slidably connected to sliding slot (47) in, the side of spray bracket (41) is additionally provided with the driving mechanism (5) for driving head cartridge (42) to move up and down.
3. the remove device of a kind of car carpeting peculiar smell according to claim 2 and volatile matter, it is characterised in that:The drive Motivation structure (5) includes screw (51), screw (52) and servomotor (53), and the screw (52) is installed on one of sliding block (46) side, the screw (51) is threaded in screw (52) and its one end is connected by shaft coupling and servomotor (53) Connect.
4. the remove device of a kind of car carpeting peculiar smell according to claim 3 and volatile matter, it is characterised in that:Described point Temperature sensor (6) is installed in hydrophone (44).
5. the remove device of a kind of car carpeting peculiar smell according to claim 4 and volatile matter, it is characterised in that:It is described to change Heat pipe (3) is connected with water pump (7) by hose, and water pump (7) is connected with water tank (8) by hose.
A kind of 6. sweep-out method of car carpeting peculiar smell according to claim 5 and volatile matter, it is characterised in that:Using calmly The water in heat heat exchanger tube (3) in type baking oven, is then passed into atomizer (43) place by the water after heating, then through mist Change nozzle (43) and spray vaporific superheated vapor to undetermined type carpet (1) surface, then send undetermined type carpet (1) to shaping baking oven Interior 175-190 DEG C of high-temperature shaping, under the action of high temperature, the finish that is attached in undetermined type carpet (1) takes away through vapor, Discharge.
CN201810037861.5A 2018-01-16 2018-01-16 A kind of remove device and its sweep-out method of car carpeting peculiar smell and volatile matter Pending CN107956065A (en)

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CN201810037861.5A CN107956065A (en) 2018-01-16 2018-01-16 A kind of remove device and its sweep-out method of car carpeting peculiar smell and volatile matter

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Application Number Priority Date Filing Date Title
CN201810037861.5A CN107956065A (en) 2018-01-16 2018-01-16 A kind of remove device and its sweep-out method of car carpeting peculiar smell and volatile matter

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110592848A (en) * 2019-07-30 2019-12-20 宏达高科控股股份有限公司 Peculiar smell removing system for sponge composite fabric and finishing method applying same
CN112337756A (en) * 2020-12-06 2021-02-09 慈溪市聚源毛绒制品有限公司 Coating transmission equipment for plush products
CN112430926A (en) * 2020-11-23 2021-03-02 舒城娃娃乐儿童用品有限公司 Wool spinning roller drying device with automatic glue spraying function
CN116607281A (en) * 2023-05-25 2023-08-18 扬州恒立复合材料有限责任公司 Felt deodorization drying equipment

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0622840A (en) * 1992-04-08 1994-02-01 Suminoe Textile Co Ltd Production of stainproof polyester filament carpet
CN201835122U (en) * 2010-10-28 2011-05-18 上海松江埃驰汽车地毯声学元件有限公司 Steam shaping device for surface of tufted carpet
CN203080285U (en) * 2013-02-25 2013-07-24 无锡爱依特纺织有限公司 Setting machine waste heat recovery system
CN203514030U (en) * 2013-11-09 2014-04-02 芜湖市鸿坤汽车零部件有限公司 Car carpet heating mechanism capable of removing peculiar smells
CN205874704U (en) * 2016-08-09 2017-01-11 温州市瑞发科技有限公司 A steam oven that is used for car sound insulation amortization cotton
CN106440724A (en) * 2016-08-31 2017-02-22 浙江兆新织造有限公司 Spinning dryer waste heat storage device
CN206469639U (en) * 2016-12-21 2017-09-05 天津冠雅地毯有限公司 Carpet gluing machine drying unit
CN107560392A (en) * 2017-08-12 2018-01-09 安徽嘉利网业织造有限公司 A kind of weaving drying apparatus
CN207775521U (en) * 2018-01-16 2018-08-28 芜湖市韩源众科汽车新材料有限公司 A kind of remove device of car carpeting peculiar smell and volatile matter

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0622840A (en) * 1992-04-08 1994-02-01 Suminoe Textile Co Ltd Production of stainproof polyester filament carpet
CN201835122U (en) * 2010-10-28 2011-05-18 上海松江埃驰汽车地毯声学元件有限公司 Steam shaping device for surface of tufted carpet
CN203080285U (en) * 2013-02-25 2013-07-24 无锡爱依特纺织有限公司 Setting machine waste heat recovery system
CN203514030U (en) * 2013-11-09 2014-04-02 芜湖市鸿坤汽车零部件有限公司 Car carpet heating mechanism capable of removing peculiar smells
CN205874704U (en) * 2016-08-09 2017-01-11 温州市瑞发科技有限公司 A steam oven that is used for car sound insulation amortization cotton
CN106440724A (en) * 2016-08-31 2017-02-22 浙江兆新织造有限公司 Spinning dryer waste heat storage device
CN206469639U (en) * 2016-12-21 2017-09-05 天津冠雅地毯有限公司 Carpet gluing machine drying unit
CN107560392A (en) * 2017-08-12 2018-01-09 安徽嘉利网业织造有限公司 A kind of weaving drying apparatus
CN207775521U (en) * 2018-01-16 2018-08-28 芜湖市韩源众科汽车新材料有限公司 A kind of remove device of car carpeting peculiar smell and volatile matter

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110592848A (en) * 2019-07-30 2019-12-20 宏达高科控股股份有限公司 Peculiar smell removing system for sponge composite fabric and finishing method applying same
CN112430926A (en) * 2020-11-23 2021-03-02 舒城娃娃乐儿童用品有限公司 Wool spinning roller drying device with automatic glue spraying function
CN112337756A (en) * 2020-12-06 2021-02-09 慈溪市聚源毛绒制品有限公司 Coating transmission equipment for plush products
CN116607281A (en) * 2023-05-25 2023-08-18 扬州恒立复合材料有限责任公司 Felt deodorization drying equipment
CN116607281B (en) * 2023-05-25 2024-01-16 扬州恒立复合材料有限责任公司 Felt deodorization drying equipment

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Application publication date: 20180424