CN107954272B - Yarn winding device - Google Patents

Yarn winding device Download PDF

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Publication number
CN107954272B
CN107954272B CN201710954257.4A CN201710954257A CN107954272B CN 107954272 B CN107954272 B CN 107954272B CN 201710954257 A CN201710954257 A CN 201710954257A CN 107954272 B CN107954272 B CN 107954272B
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China
Prior art keywords
tray
winding
path
yarn
bobbin
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CN201710954257.4A
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Chinese (zh)
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CN107954272A (en
Inventor
平井克尚
川元谦治
村山贤一
日高一郎
山本雄平
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Murata Machinery Ltd
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Murata Machinery Ltd
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Priority claimed from JP2017072191A external-priority patent/JP2018065690A/en
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Publication of CN107954272A publication Critical patent/CN107954272A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H67/00Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
    • B65H67/06Supplying cores, receptacles, or packages to, or transporting from, winding or depositing stations
    • B65H67/064Supplying or transporting cross-wound packages, also combined with transporting the empty core
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/30Handled filamentary material
    • B65H2701/31Textiles threads or artificial strands of filaments

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  • Replacing, Conveying, And Pick-Finding For Filamentary Materials (AREA)

Abstract

The invention provides a yarn winding device. The tray on which the empty bobbin unwound by the winding unit is placed is conveyed to the bobbin preparing device via the recovery path. The tray accumulated at the downstream end of the recovery path is returned to the upstream side of the recovery path via the return path. The return path is provided with a recovery-side stopper for stopping the conveyance of the tray to the recovery path. When the bobbin preparation device is stopped, the recovery side stopper is switched to the blocking state (S201). Next, the winding unit unwinds and winds the yarn from the unwinding yarn supplying bobbin (S202), and unwinds and winds the yarn from the other two yarn supplying bobbins (S203). When the bobbin preparation device is not started at the time point when the winding in S203 is completed (S204: no), a stop process for stopping the winding or the like by the winding unit is executed (S206).

Description

Yarn winding device
Technical Field
The present invention relates to a yarn winding apparatus.
Background
In the bobbin conveying device described in japanese patent application laid-open No. 2009-46269, a tray on which yarn winding bobbins (that is, bobbins on which yarns are wound) are mounted is supplied from a bobbin replacing unit, and is supplied to a plurality of winding units via a supply path. The tray on which the empty bobbin is mounted after the yarn is unwound by the winding unit is conveyed from the plurality of conveyance paths to the recovery path, and is returned to the bobbin replacing unit via the recovery path.
Here, in the bobbin conveyance device as disclosed in japanese patent application laid-open No. 2009-46269, the bobbin replacing unit may be stopped when waiting for the supply of the yarn supplying bobbin from the spinning machine, when waiting for the spinning of the yarn supplying bobbin by the spinning machine, when a failure occurs in the bobbin replacing unit, or the like.
In this case, for example, it is conceivable to stop the winding by the winding unit after unwinding and winding the yarn from the yarn supplying bobbin currently unwinding. However, in this case, the operating efficiency of the winding unit may be reduced.
Disclosure of Invention
The invention aims to provide a yarn winding device capable of improving the operation efficiency of a winding unit.
The yarn winding device of the present invention includes: a plurality of winding units; a supply path that conveys a tray, on which the yarn supplying bobbin is placed and fed from a bobbin processing device that processes the supplied yarn supplying bobbin, to the plurality of winding units; a collection path for conveying the tray on which the empty bobbin after the yarn is unwound in the plurality of winding units to the bobbin processing device; and a control device that, when the bobbin processing device is stopped, causes the plurality of winding units to unwind and wind the yarn from the unwinding yarn supplying bobbin, and further unwinds and winds the yarn from at least one other yarn supplying bobbin, and then stops the winding of the plurality of winding units.
When the bobbin processing device is stopped, the winding unit unwinds and winds a yarn from a yarn supplying bobbin currently unwinding the yarn, and then unwinds and winds the yarn from at least one other yarn supplying bobbin. This enables winding to be performed in a plurality of winding units even while the bobbin preparation device is stopped.
Here, during the operation of the yarn winding device, the relationship in magnitude between the number of trays (referred to as the number of supply trays) fed out from the bobbin processing device per unit time and the number of trays (referred to as the number of processing trays) processed in the plurality of winding units varies. When the number of the supply trays is larger than that of the processing trays, the trays are excessively supplied to the supply path. On the other hand, when the supply of the tray from the bobbin processing device is stopped, the number of processing trays is larger than the number of supply trays (═ 0). In the present invention, at this time, the yarn is unwound from two or more yarn supplying bobbins and wound in the winding unit. Thus, the winding unit processes the tray that is excessively supplied, and the operating efficiency of the winding unit can be improved.
In the yarn winding device according to the present invention, the control device stops the winding by the plurality of winding units when the bobbin handling device is not activated at a time point when the plurality of winding units complete the unwinding and winding of the yarn from the other yarn supplying bobbin, and continues the winding by the plurality of winding units when the bobbin handling device is activated before the plurality of winding units complete the unwinding and winding of the yarn from the other yarn supplying bobbin.
According to the present invention, when the bobbin handling device is activated before the plurality of winding units complete unwinding and winding the yarn from the other yarn supplying bobbin, the plurality of winding units continue winding, and thus, the winding by the plurality of winding units can be prevented from being unnecessarily stopped.
The yarn winding device of the present invention further includes a return path for returning the tray accumulated in the downstream portion of the collection path from the downstream side to the upstream side of the collection path.
In the present invention, since the yarn is unwound from two or more yarn supplying bobbins in the winding unit when the bobbin processing device is stopped, the tray on which the empty bobbin is placed is conveyed from the winding unit to the recovery path even while the bobbin processing device is stopped. During the stop of the bobbin processing apparatus, the tray is generally not conveyed from the collection path to the bobbin processing apparatus, and the tray is accumulated in a portion on the downstream side of the collection path. Therefore, in the present invention, a return path for returning the tray accumulated in the portion on the downstream side of the recovery path from the downstream side to the upstream side of the recovery path is provided. Thus, even if the tray is conveyed from the winding unit to the recovery path while the bobbin processing device is stopped, the tray can be temporarily stored in the return path. When the bobbin processing device is started, the tray can be returned from the return path to the collection path and can be conveyed to the bobbin processing device.
Further, the yarn winding device of the present invention further includes a 1 st stopper for blocking the tray from being conveyed from the return path to the collection path, and the control device causes the 1 st stopper to block the tray from being conveyed from the return path to the collection path while the bobbin processing device is stopped.
When the tray returns from the return path to the collection path while the bobbin processing device is stopped, a plurality of trays may be retained in the collection path, and the tray conveyed from the winding unit to the collection path may come into contact with the tray conveyed in the collection path. In the present invention, the 1 st stopper is provided, and the 1 st stopper is switched so as not to return the tray from the return path to the collection path during the stop of the bobbin processing apparatus. Thus, during the stop of the bobbin processing device, the tray conveyed from the winding unit to the collecting path can be prevented from contacting the tray conveyed on the collecting path.
In addition, during the stop of the bobbin processing apparatus, the tray cannot be generally conveyed from the collection path to the bobbin processing apparatus. Therefore, when the tray is conveyed from the return path to the collection path in this state, another tray on the collection path is conveyed to the return path. In this case, the tray is unnecessarily repeatedly conveyed in the collection path and the return path, and the yarn remaining on the empty bobbin is likely to be caught in a part of the apparatus. In the present invention, the tray is not returned from the return path to the collection path while the bobbin processing device is stopped. This prevents the tray from being unnecessarily repeatedly conveyed in the collection path and the return path.
In the yarn winding device of the present invention, the 1 st stopper is switched between a supply state in which the tray is fed out and a blocking state in which the tray is not fed out.
According to the present invention, by appropriately switching the 1 st stopper between the feeding state and the blocking state, the tray can be sent out at a desired pace.
The yarn winding device of the present invention further includes a 2 nd stopper provided in the supply path to stop the conveyance of the tray, and the control device stops the winding of the plurality of winding units and then causes the 2 nd stopper to stop the conveyance of the tray.
According to the present invention, after the winding in the winding unit is stopped, a new tray is not supplied to the winding unit. Therefore, in the present invention, after the winding in the winding unit is stopped, the tray can be prevented from being unnecessarily conveyed by causing the 2 nd stopper to interrupt the conveyance of the tray.
In the yarn winding device of the present invention, the 2 nd stopper is switched between a supply state in which the tray is fed out and a blocking state in which the tray is not fed out.
According to the present invention, by appropriately switching the 2 nd stopper between the supply state and the interruption state, the tray can be sent out at a desired pace.
In the yarn winding device according to the present invention, the control device may stop the conveyance of the tray by the tray conveyance device after stopping the winding of the winding unit.
According to the present invention, after the winding in the winding unit is stopped, a new tray is not supplied to the winding unit. Therefore, in the present invention, after the winding in the winding unit is stopped, the tray conveying device is caused to stop the conveyance of the tray. This prevents unnecessary conveyance of the tray.
In the yarn winding device according to the present invention, the number of the trays equal to or greater than the number of the winding units may be present in the supply path at a time point when the bobbin processing device is stopped.
According to the present invention, by providing the number of trays on the supply path at the time point when the bobbin processing device is stopped, the winding unit can be caused to stop the winding after the yarn is unwound from the unwinding yarn supplying bobbin and wound, and further the yarn is unwound from at least one other yarn supplying bobbin and wound.
According to the present invention, the operating efficiency of the winding unit can be improved. Further, even if the tray is conveyed from the winding unit to the recovery path while the bobbin processing device is stopped, the tray can be temporarily stored in the return path. When the bobbin processing device is started, the tray can be returned from the return path to the collection path, and can be conveyed to the bobbin processing device.
Drawings
Fig. 1 is a schematic configuration diagram of a yarn winding system according to an embodiment of the present invention.
Fig. 2 is a view showing the structure of the 1 st yarn winding device of fig. 1.
Fig. 3 is a view showing the structure of the 2 nd yarn winding device of fig. 1.
Fig. 4 is a flowchart showing a flow of processing when the bobbin preparation device is stopped in the 1 st yarn winding apparatus.
Fig. 5 is a view showing a state after the recovery side stopper is switched to the blocking state in the 1 st yarn winding apparatus.
Fig. 6 is a view showing a state after the supply-side stopper is switched to the interrupting state in the 1 st yarn winding apparatus.
Fig. 7 is a flowchart showing a flow of processing when the bobbin preparation device is stopped in the 2 nd yarn winding apparatus.
Fig. 8 is a view showing a state after the recovery side stopper is switched to the blocking state in the 2 nd yarn winding apparatus.
Fig. 9 is a flowchart showing the flow of the stop processing of fig. 7.
Fig. 10 is a diagram showing a state after the supply-side stopper is switched to the blocking state.
Fig. 11 is a flowchart showing the flow of the recovery process of fig. 7.
Fig. 12 is a diagram showing a state in which the tray is conveyed through the bypass path.
Fig. 13 is a diagram showing a state after the supply of the tray to the left winding unit is completed.
Detailed Description
Preferred embodiments of the present invention will be described below.
< integral Structure of yarn winding System >
As shown in fig. 1, the yarn winding system 1 of the present embodiment includes a plurality of 1 st yarn winding devices 2 and a plurality of 2 nd yarn winding devices 3. The plurality of 1 st yarn winding devices 2 and the plurality of 2 nd yarn winding devices 3 are alternately arranged in the front-rear direction to form a line 5 of yarn winding devices. In the yarn winding system 1, the rows 5 of the yarn winding devices are arranged in two rows in the left-right direction. Hereinafter, as shown in fig. 1, the front and rear sides in the front-rear direction and the right and left sides in the left-right direction are defined to explain the present invention.
< No. 1 yarn winding apparatus >
As shown in fig. 2, the 1 st yarn winding apparatus 2 includes a bobbin preparation device 11 ("bobbin processing device" of the present invention), a tray conveyance device 12, a plurality of winding units 13, and a control box 14. Hereinafter, the 1 st yarn winding device 2 constituting the right row 5 will be described. The 1 st yarn winding device 2 constituting the left row 5 is configured such that the 1 st yarn winding device 2 constituting the right row 5 is rotated by 180 degrees in a horizontal plane parallel to the front-rear direction and the left-right direction.
The bobbin preparation device 11 is used to perform a yarn drawing process for a yarn supplying bobbin S, a process of removing a remaining yarn from an empty bobbin E after the yarn is unwound, and the like. The bobbin preparation device 11 feeds out the tray T on which the yarn supplying bobbin S is placed to the tray conveyer 12. Further, the tray T on which the empty bobbin E is placed is returned from the tray conveyor 12 to the bobbin preparing apparatus 11. Here, the yarn supplying bobbin S is supplied from the spinning machine to the bobbin preparing device 11. Alternatively, the yarn supplying bobbin S spun by the spinning machine may be supplied to the bobbin preparing device 11 by the operator.
The tray transport device 12 transports the tray T between the bobbin preparing device 11 and the plurality of winding units 13. As shown in fig. 2, the tray transport device 12 is located on the left side of the bobbin preparing device 11. The tray conveying device 12 includes a distribution path 31, a supply-side return path 32, a plurality of individual paths 33, a collection path 34, and a collection-side return path 35 ("return path" in the present invention).
The distribution path 31 extends in the left-right direction. The bobbin preparation device 11 is connected to the right end of the dispensing path 31. The tray T fed out from the bobbin preparation device 11 is conveyed from the right side to the left side on the distribution path 31.
The tray T on the distribution path 31 is conveyed by a belt conveyor or the like, not shown, provided in the distribution path 31. The same applies to the paths of the other trays T of the 1 st and 2 nd yarn winding devices 2 and 3.
The supply-side return path 32 is located on the rear side of the distribution path 31, and extends in the left-right direction. On the supply-side return path 32, the tray T is conveyed from the left side to the right side. Both ends of the supply-side return path 32 are connected to both ends of the distribution path 31. Thereby, the remaining tray T conveyed to the left end portion of the distribution path 31 is returned to the right end portion of the distribution path 31 via the supply-side return path 32.
In addition, a supply-side stopper 36 ("2 nd stopper" of the present invention) is provided at a portion on the right side of the supply-side return path 32. The supply-side stopper 36 is swingable about a shaft 36a extending in the vertical direction, and is movable between an open position where the supply-side return path 32 is not blocked as shown by a solid line in fig. 2 and a closed position where the supply-side return path 32 is blocked as shown by a broken line in fig. 2. The supply-side stopper 36 is freely switchable between a blocking state in which the tray T is not sent out while maintaining the closed position and a supply state in which the supply-side stopper 36 sends out the tray T at a predetermined pace by appropriately switching between the closed position and the open position. When the supply-side stopper 36 is in the blocked state, the tray T is not returned to the distribution path 31 but is accumulated in the supply-side return path 32. When the supply-side stopper 36 is in the supply state, the tray T is returned from the supply-side return path 32 to the upstream side of the distribution path 31.
Further, a clogging eliminator (bridge breaker)37 is provided at the right end of the supply-side return path 32. The jam eliminator 37 prevents so-called jamming from occurring, in which the tray T fed from the supply-side return path 32 to the distribution path 31 and the tray T fed from the bobbin preparation device 11 to the distribution path 31 come into contact with each other and get caught. Further, the structure of the clogging eliminator 37 is not deeply related to the characteristic part of the invention of the present application, and thus a detailed description is omitted here.
The individual paths 33 are positioned on the front side of the distribution path 31 and arranged in the left-right direction. The plurality of individual paths 33 are connected to the distribution path 31. The individual path 33 extends in the front-rear direction while being bent halfway. The connection portion between the individual path 33 and the distribution path 31 is inclined with respect to the front-rear direction so as to be more leftward and more frontward. In addition, each individual path 33 can accommodate 3 trays T. Thus, when the trays T conveyed from the right side toward the left side on the distribution path 31 are conveyed to the connection portion with the individual path 33, the trays T are conveyed from the distribution path 31 to the individual path 33 when the number of trays T in the individual path 33 is two or less. On the other hand, when 3 trays T are already accommodated in the individual path 33, the trays T are directly conveyed to the left side on the distribution path 31. Thereby, the trays T are sequentially supplied to the plurality of individual paths 33 from the individual path 33 positioned on the right side.
In addition, the winding unit 13 is provided on the individual path 33. The winding unit 13 unwinds and winds the yarn from the yarn supplying bobbin S placed on the tray T conveyed to the separate path 33. In the present embodiment, the path of the tray T between the bobbin preparation device 11 and the plurality of winding units 13 (the path in which the portions of the distribution path 31, the supply-side return path 32, and the plurality of individual paths 33 on the upstream side of the winding position of the winding unit 13 are combined) of the tray conveying device 12 corresponds to the "supply path" of the present invention.
Further, tray sensors 38 are provided in the portions of the distribution path 31 on the left side of the connection portions with the individual paths 33. The tray sensor 38 detects the presence or absence of the tray T.
The recovery path 34 is located on the front side of the plurality of individual paths 33 and extends in the left-right direction. The bobbin preparation device 11 is connected to the right end of the collection path 34. The collection path 34 is connected to the front end of the individual paths 33. The tray on which the empty bobbin E after the yarn is unwound by the winding unit 13 is conveyed from the individual paths 33 to the collecting path 34. The tray T conveyed from the individual paths 33 is conveyed from the left side to the right side on the collection path 34 and returned to the bobbin preparation device 11.
The recovery-side return path 35 is located on the front side of the recovery path 34 and extends in the left-right direction. The recovery-side return path 35 is connected to the right end of the recovery path 34 at the right end and to the left portion of the recovery path 34 at the left end. A tray T waiting for reception by the bobbin preparation device 11 is left at the right end of the recovery path 34. When the number of trays T remaining in the right end portion of the recovery path 34 exceeds a predetermined number, the trays T are conveyed from the recovery path 34 to the recovery-side return path 35. On the recovery-side return path 35, the tray T is conveyed from the right side to the left side. Thereby, the tray T returns to the left side portion from the right end portion of the recovery path 34.
Further, a recovery-side stopper 39 (corresponding to the "1 st stopper" of the present invention) is provided at the left end portion of the recovery-side return path 35. The recovery side stopper 39 is swingable about a shaft 39a extending in the vertical direction, and is movable between a closed position at which the recovery side return path 35 is blocked as shown by a solid line in fig. 2 and an open position at which the recovery side return path 35 is not blocked as shown by a broken line in fig. 2. The recovery side stopper 39 is freely switchable between a blocking state in which the tray T is not sent out while maintaining the closed position and a supplying state in which the recovery side stopper 39 sends out the tray T at a predetermined pace by appropriately switching between the closed position and the open position. When the recovery-side stopper 39 is in the blocked state, the tray T is not returned to the recovery path 34 but is accumulated in the recovery-side return path 35. When the recovery-side stopper 39 is in the feeding state, the tray T is returned from the recovery-side return path 35 to the recovery path 34.
The control box 14 is located on the left side of the pallet conveyor 12. The control box 14 includes a control device 15 for controlling the 1 st yarn winding device 2, an operation panel 16, and the like. Here, the operation panel 16 is provided on the front end surface of the control box 14.
< 2 nd yarn winding apparatus >
As shown in fig. 3, the 2 nd yarn winding apparatus 3 includes a bobbin preparation device 21 (a "bobbin processing device" of the present invention), a tray conveyance device 22, a plurality of winding units 23, and a control box 24. Here, the 2 nd yarn winding device 3 constituting the left side row 5 of fig. 1 will be explained below. The 2 nd yarn winding device 3 constituting the right row 5 is formed by rotating the 2 nd yarn winding device 3 constituting the left row 5 by 180 degrees in a horizontal plane.
The bobbin preparation device 21 is similar to the bobbin preparation device 11. The tray transport device 22 transports the tray T between the bobbin preparation device 21 and the plurality of winding units 23. As shown in fig. 3, the tray transport device 22 is located on the right side of the bobbin preparing device 21. The tray conveying device 22 includes a distribution path 51, a supply-side return path 52, a plurality of individual paths 53, a collection path 54, and a collection-side return path 55 ("return path" in the present invention).
The distribution path 51 extends in the left-right direction and conveys the tray T from the right side toward the left side. The supply-side return path 52 is located on the rear side of the distribution path 51, extends in the left-right direction, and conveys the tray T from the left side to the right side.
Both ends of the supply-side return path 52 are connected to both ends of the distribution path 51. The bobbin preparation device 21 is connected to the left end of the supply-side return path 52. Thereby, the tray T conveyed to the left end portion of the distribution path 31 is returned to the upstream end portion of the distribution path 31 via the supply-side return path 32. The tray T fed out from the bobbin preparation device 21 is supplied to the right end of the distribution path 31 through the supply-side return path 52. That is, the supply-side return path 52 also serves as a path for supplying the tray T from the bobbin preparation device 21 to the right end of the distribution path 31.
In addition, a supply-side stopper 56 ("2 nd stopper" of the present invention) is provided at a portion on the right side of the supply-side return path 52. The supply-side stopper 56 is the same as the supply-side stopper 36. The supply-side stopper 56 is swingable about a shaft 56a extending in the vertical direction, and is movable between an open position where it does not block the supply-side return path 52 as shown by a solid line in fig. 3 and a closed position where it blocks the supply-side return path 52 as shown by a broken line in fig. 3. The supply-side stopper 56 is freely switchable between a blocking state in which the tray T is not sent out while maintaining the closed position and a supply state in which the supply-side stopper 56 sends out the tray T at a predetermined pace by appropriately switching between the closed position and the open position. When the supply-side stopper 56 is in the blocked state, the tray T is not returned to the distribution path 51 but is accumulated in the supply-side return path 52. When the supply-side stopper 56 is in the supply state, the tray T is returned from the supply-side return path 52 to the upstream side of the distribution path 51.
Further, a jam eliminator 57 is provided at the left end of the distribution path 51. The clogging eliminator 57 is the same as the clogging eliminator 37. The jam eliminator 57 prevents the tray T conveyed from the distribution path 51 to the supply-side return path 52 from coming into contact with and catching the tray T conveyed from the bobbin preparation device 21 to the supply-side return path 52, thereby causing a jam.
The 2 nd yarn winding device 3 is provided with a bypass path 60. The bypass path 60 connects a portion of the distribution path 51 on the left side of the center in the left-right direction and a portion of the supply-side return path 52 on the left side of the center in the left-right direction. Further, the 1 st yarn winding device 2 is not provided with a bypass path connecting the distribution path 31 and the supply-side return path 32.
Further, a guide rod 61 is provided at a connection portion of the supply-side return path 52 and the bypass path 60. The guide lever 61 is swung about a swing shaft 61a extending in the vertical direction, and thereby moves between a position (non-guiding state) shown by a solid line in fig. 3 where it does not interfere with the supply-side return path 52 and a position (guiding state) shown by a broken line in fig. 3 where the tray T conveyed on the supply-side return path 52 is guided to the bypass path 60.
Thus, when the guide rod 61 is in the non-guide state, the tray T conveyed through the supply-side return path 52 is not conveyed halfway through the bypass path 60, but is conveyed through the supply-side return path 52. Thereby, the tray T is supplied from the right end portion of the distribution path 51 to the distribution path 51. On the other hand, when the guide rod 61 is in the guide state, the tray T conveyed on the supply-side return path 52 is supplied to the distribution path 51 via the bypass path 60.
The plurality of individual paths 53 are the same as the plurality of individual paths 33. When the trays T conveyed from the right side toward the left side on the distribution path 51 are conveyed to the connection portion with the individual path 53, if the number of trays T in the individual path 53 is two or less, the trays T are conveyed from the distribution path 51 to the individual path 53. On the other hand, in the case where 3 trays T have been already accommodated in the individual path 53, the trays T are directly conveyed to the left on the distribution path 51. Thereby, the tray T is sequentially supplied to the plurality of individual paths 53 from the individual path 53 positioned on the right side.
In addition, the winding unit 23 is provided in the individual path 53. The winding unit 23 unwinds and winds the yarn from the yarn supplying bobbin S placed on the tray T conveyed to the separate path 53, similarly to the winding unit 13. Further, a tray sensor 58 is provided in a portion of the distribution path 51 on the left side of the connection portion with each individual path 53. The tray sensor 58 detects the presence or absence of the tray T, similarly to the tray sensor 38. In the present embodiment, the path of the tray T between the bobbin preparation device 21 and the plurality of winding units 23 (the path in which the portions of the distribution path 51, the supply-side return path 52, and the plurality of individual paths 53 on the upstream side of the winding position of the winding unit 23 are combined) of the tray conveying device 22 corresponds to the "supply path" of the present invention.
Here, in the present embodiment, the distribution path 31 and the individual path 33 of the 1 st yarn winding device 2 and the distribution path 51 and the individual path 53 of the 2 nd yarn winding device 3 are configured to have the same structure, and the distribution path 31 and the individual path 33 of the 1 st yarn winding device 2 and the distribution path 51 and the individual path 53 of the 2 nd yarn winding device 3 are configured to have the same structure, whereby the distribution path 31 and the individual path 33 of the 1 st yarn winding device 2 and the distribution path 51 and the individual path 53 of the 2 nd yarn winding device 3 can be formed by the same component parts. On the other hand, in the 1 st yarn winding machine 2, the bobbin preparation device 11 is disposed on the right side of the distribution path 31 (the upstream side in the conveying direction of the tray T), whereas in the 2 nd yarn winding machine 3, the bobbin preparation device 21 is disposed on the left side of the distribution path 51 (the downstream side in the conveying direction of the tray T). Therefore, in the present embodiment, the bobbin preparation device 11 is configured to be directly connected to the right end portion of the distribution path 31 in the 1 st yarn winding machine 2, and the bobbin preparation device 21 is configured to be connected to the right end portion of the distribution path 51 via the supply-side return path 52 in the 2 nd yarn winding machine 3.
The recovery path 54 is located on the front side of the plurality of individual paths 53. The recovery path 54 is the same path as the recovery path 34. However, the collecting path 54 is different from the collecting path 34 in that the left end is connected to the bobbin preparing device 21. The recovery-side return path 55 is located on the front side of the recovery path 54 and extends in the left-right direction. The recovery-side return path 55 is connected to a left end portion of the recovery path 54 at a left end portion and connected to a portion on the right side of the recovery path 34 at a right end portion. The trays T waiting for reception by the bobbin preparation device 21 are accumulated at the left end of the recovery path 54, and when the number of trays T accumulated at the left end of the recovery path 54 exceeds a predetermined number, the trays T are conveyed from the recovery path 54 to the recovery-side return path 55. The recovery-side return path 55 conveys the tray T from the left side to the right side. Thereby, the tray T returns from the left end portion to the right end portion of the recovery path 34.
A recovery side stopper 59 (corresponding to the "1 st stopper" in the present invention) is provided at the right end portion of the recovery side return path 55. The recovery side stopper 59 is the same as the recovery side stopper 39. The recovery side stopper 59 is swingable about a shaft 59a extending in the vertical direction, and is movable between a closed position at which the recovery side return path 55 is blocked as shown by a solid line in fig. 3 and an open position at which the recovery side return path 55 is not blocked as shown by a broken line in fig. 3. The recovery side stopper 59 is freely switchable between a blocking state in which the tray T is not sent out while maintaining the closed position and a supplying state in which the recovery side stopper 59 sends out the tray T at a predetermined pace by appropriately switching between the closed position and the open position. When the recovery-side stopper 59 is in the blocked state, the tray T is not returned to the recovery path 54 but is accumulated in the recovery-side return path 55. When the recovery-side stopper 59 is in the supply state, the tray T is returned from the recovery-side return path 55 to the recovery path 54.
The control box 24 is located on the right side of the tray conveyor 22. The control box 24 includes a control device 25 for controlling the 2 nd yarn winding device 3, an operation panel 26, and the like. Here, the operation panel 26 is provided on the front end surface of the control box 14.
In the present embodiment, as shown in fig. 1, in the right yarn winding device row 5, the yarn winding devices 2 and 3 are alternately arranged in the front-rear direction in such a direction that the bobbin preparation devices 11 and 21 are located at the right end and the control boxes 14 and 24 are located at the left end. Thus, in the column 5 on the right, as for the passage P1 between the 1 st yarn winding device 2 and the 2 nd yarn winding device 3 adjacent to the front side of the 1 st yarn winding device 2, the recovery path 34 and the recovery-side return path 35 of the 1 st yarn winding device 2, and the recovery path 54 and the recovery-side return path 55 of the 2 nd yarn winding device 3 face the passage P1. Thus, the operator can perform the operations of the collecting paths 34 and 54 and the collecting return paths 35 and 55 for the two yarn winding devices 2 and 3 in the path P1.
In addition, the operation panel 16 of the 1 st yarn winding device 2 and the operation panel 26 of the 2 nd yarn winding device 3 face the passage P1. Thus, the operator can operate the operation panels 16 and 26 of the two yarn winding devices 2 and 3 in the passage P1.
In addition, in the column 5 on the right, with respect to the passage P2 between the 2 nd yarn winding device 3 and the 1 st yarn winding device 2 adjacent to the front side of the 2 nd yarn winding device 3, the distribution path 31 and the supply-side return path 32 of the 1 st yarn winding device 2, and the distribution path 51 and the supply-side return path 52 of the 2 nd yarn winding device 3 face the passage P2. Thus, the operator can perform the work for the distribution paths 31 and 51 and the supply- side return paths 32 and 52 of the two yarn winding devices 2 and 3 in the path P2.
In the present embodiment, in the left yarn winding machine row 5, the yarn winding machines 2 and 3 are arranged alternately in the front-rear direction with the bobbin preparation devices 11 and 21 at the left end and the control boxes 14 and 24 at the right end. As a result, as described above, the operator can perform the operations of the collection paths 34 and 54 and the collection- side return paths 35 and 55 for the two yarn winding devices 2 and 3 and the operations of the operation panels 16 and 26 for the two yarn winding devices 2 and 3 in the path P3 between the 1 st yarn winding device 2 and the adjacent 2 nd yarn winding device 3 on the front side of the 1 st yarn winding device 2 in the left-hand row 5. Further, the operator can perform operations on the distribution paths 31 and 51 and the supply- side return paths 32 and 52 for the 2 nd yarn winding devices 3 and the 2 nd yarn winding devices 3 in the left-hand row 5 in the path P4 between the 2 nd yarn winding device 3 and the 1 st yarn winding device 2 adjacent to the front side of the 2 nd yarn winding device 3.
< operation during normal operation of the 1 st yarn winding device >
Next, the operation of the 1 st yarn winding device 2 will be described. In the 1 st yarn winding device 2, during a normal operation, the tray T fed out from the bobbin preparation device 11 is supplied from the right end portion to the distribution path 31. The tray T is conveyed from the right side toward the left side on the distribution path 31, and is supplied to the individual paths 33. The winding unit 13 unwinds and winds the yarn from the yarn supplying bobbin S placed on the tray T supplied to the separate path 33. The remaining tray T conveyed on the distribution path 31 is conveyed from the left end portion of the distribution path 31 to the supply-side return path 32. The tray T conveyed to the supply-side return path 32 is returned to the right end portion of the distribution path 31. More specifically, the tray T on the supply-side return path 32 returns to the distribution path 31 at the time when the supply-side stopper 36 is in the above-described open state. The supply-side stopper 36 switches between the blocked state and the released state so that the supply-side stopper 36 is in the released state at a timing corresponding to the throughput of the bobbin preparation device 11 and the throughput of the winding unit 13.
Here, as the processing speed of the bobbin preparation device 11 is higher, the number of trays T supplied from the bobbin preparation device 11 to the distribution path 31 per unit time is larger, and as the unwinding speed of the yarn in the winding unit 13 is higher, the number of trays T received by the winding unit 13 (individual path 33) from the distribution path 31 per unit time is larger. Therefore, in the present embodiment, the supply-side stopper 36 is opened at a timing corresponding to the processing speed of the bobbin preparation device 11 and the unwinding speed of the yarn in the winding unit 13, and the tray T is conveyed from the supply-side return path 32 to the distribution path 31. This enables the tray T to be conveyed from the supply-side return path 32 to the distribution path 31 at an appropriate pace.
Further, the tray T on which the empty bobbin E after the yarn is unwound by the winding unit 13 is conveyed from the separate path 33 to the collecting path 34. In the recovery path 34, the tray T is conveyed from the left side to the right side toward the bobbin preparation device 11. The trays T waiting for reception by the bobbin preparation device 11 stay at the right end portion of the recovery path 34, but when a predetermined number or more of the trays T stay at the right end portion of the recovery path 34, the trays T are conveyed to the recovery-side return path 35.
The tray T conveyed to the recovery-side return path 35 is returned to the left portion of the recovery path 34. More specifically, the tray T on the collection-side return path 35 returns to the collection path 34 when the collection-side stopper 39 is in the open state. The recovery side stopper 39 is switched between the blocked state and the released state so that the recovery side stopper 39 is in the released state at a timing corresponding to the throughput of the bobbin preparation device 11 and the throughput of the winding unit 13.
Here, as the processing speed of the bobbin preparation device 11 is higher, the number of trays T received from the collection path 34 by the bobbin preparation device 11 per unit time is larger, and as the unwinding speed of the yarn in the winding unit 13 is higher, the number of trays T conveyed from the winding unit 13 to the collection path 34 per unit time is larger. Therefore, in the present embodiment, the recovery side stopper 39 is opened at a timing corresponding to the processing speed of the bobbin preparation device 11 and the unwinding speed of the yarn in the winding unit 13, and the tray T is conveyed from the recovery side return path 35 to the recovery path 34. This enables the tray to be conveyed from the collection-side return path 35 to the collection path 34 at an appropriate pace. As a result, it is possible to prevent the tray T conveyed from the individual path 33 from colliding with the tray T conveyed on the collection path 34 due to a large number of trays T staying on the collection path 34.
< operation of the 1 st yarn winding device at the stop of the bobbin preparation device >
Here, in the 1 st yarn winding apparatus 2, for example, there are cases where: the bobbin preparation device 11 stops when a so-called doffing (doffing) for waiting for the supply of the yarn supplying bobbin S from the spinning machine, when the spinning of the yarn supplying bobbin S is completed in the spinning machine, or when a trouble such as the falling of the yarn supplying bobbin S placed on the tray T occurs. At this time, the bobbin preparation device 11 does not feed out a new tray T and does not receive the tray T from the collection path 34.
Therefore, in the 1 st yarn winding apparatus 2, when the bobbin preparing device 11 is stopped, as shown in fig. 4 and 5, first, the control device 15 turns the collecting side stopper 39 to the blocking state (S101). This blocks the return of the tray T from the recovery-side return path 35 to the recovery path 34. Next, the controller 15 continues to drive the respective winding units 13, unwinds and winds the yarn from the currently unwinding yarn supply bobbin S (S102), and further sequentially unwinds and winds the yarn from the other two yarn supply bobbins S (S103).
Here, in the operation of the 1 st yarn winding device 2, when a failure occurs in a part of the winding units 13, for example, the number of trays T (referred to as the number of supply trays) temporarily supplied from the bobbin preparation device 11 per unit time is larger than the number of trays T (referred to as the number of processing trays) processed by a plurality of winding units 13 per unit time. At this time, the yarn supplying bobbin S is excessively supplied from the bobbin preparing device 11.
On the other hand, when the bobbin preparation device 11 is stopped, for example, the number of processing trays may be temporarily larger than the number of supply trays. Therefore, in the present embodiment, when the bobbin preparation device 11 is stopped, the winding unit 13 unwinds and winds the yarn from the unwinding yarn supplying bobbin S, and unwinds and winds the yarn from the other two yarn supplying bobbins S. Thus, while the bobbin preparation device 11 is stopped, the winding unit 13 can be caused to handle the tray T excessively supplied from the bobbin preparation device 11. As a result, the operation efficiency of the winding unit 13 can be improved as compared with the following case: for example, when the bobbin preparation device 11 is stopped, the winding unit 13 stops the winding immediately after the yarn is unwound from the unwinding yarn supplying bobbin S and the winding is performed.
In the present embodiment, in order to realize the winding in S102 and S103, it is assumed that at the time point when the bobbin preparation device 11 is stopped, trays T twice or more the number of winding units 13 are present on the path of the trays T (the "supply path" in the present invention) between the bobbin preparation device 11 and the plurality of winding units 13 in the tray transport device 12.
In the present embodiment, in addition to unwinding and winding the yarn from the yarn supplying bobbin S being unwound in S102, the yarn is unwound and wound from the other two yarn supplying bobbins S in S103. Therefore, the tray T on which the empty bobbin E is placed is conveyed from the individual path 33 to the collection path 34. On the other hand, while the bobbin preparation device 11 is stopped, the tray T on the collection path 34 is not received by the bobbin preparation device 11. Therefore, unlike the present embodiment, if the collection-side return path 35 is not provided, a large number of trays T may be retained in the collection path 34, and the tray T conveyed from the individual path 33 to the collection path 34 may collide with the tray T conveyed in the collection path 34.
In contrast, in the present embodiment, since the recovery-side return path 35 is provided, the tray T accumulated in the right end portion of the recovery path 34 can be conveyed to the recovery-side return path 35, and can be temporarily accumulated in the recovery-side return path 35. This can prevent the tray T from colliding with each other.
However, unlike the present embodiment, if the recovery-side stopper 39 is not provided in the recovery-side return path 35, the tray T conveyed to the left end portion of the recovery-side return path 35 is immediately returned to the recovery path 34. Therefore, a large number of trays T remain in the recovery path 34, and there is a possibility that the above-described collision of the trays T occurs. Further, since the tray T on the collecting path 34 is not received by the bobbin preparation device 11, when the tray T is returned from the collecting-side return path 35 to the collecting path 34, another tray T is conveyed from the collecting path 34 to the collecting-side return path 35. Therefore, unlike the present embodiment, if the collection-side stopper 39 is not provided in the collection-side return path 35, the tray T is repeatedly conveyed through the collection path 34 and the collection-side return path 35. In this case, there may be a problem that the remaining yarn of the empty bobbin E is caught in a part of the tray conveying device.
In contrast, in the present embodiment, the recovery-side stopper 39 is provided in the recovery-side return path 35, and the recovery-side stopper 39 is in a blocking state during the stop of the bobbin preparation device 11. When the bobbin preparation device 11 is stopped, the tray T is not conveyed from the collection-side return path 35 to the collection path 34, and the above-described problem can be prevented.
In the recovery-side return path 35, the tray T can be stored in a portion between the right end portion and the recovery-side stopper 39. In the present embodiment, the recovery-side stopper 39 is provided at the left end portion of the recovery-side return path 35. This allows a large number of trays T to be stored in the collection-side return path 35.
When the bobbin preparation device 11 is started at the time point when the winding in S103 is completed (S104: yes), the control device 15 returns the recovery side stopper 39 to the state in the normal operation and ends the process (S105). Here, in S102 and S103, the time taken for the winding unit 13 to unwind and wind the yarn from the total of 3 yarn supplying bobbins S is longer than the time taken for doffing in the bobbin preparing device 11. In other words, the number of the yarn supplying bobbins S from which the yarn is unwound in S102 and S103 is such that the time taken to unwind the yarn from the number of the yarn supplying bobbins S becomes longer than the time taken to doff the yarn. Therefore, for example, when the bobbin preparation device 11 is stopped for doffing, the bobbin preparation device 11 is started before the winding in S103 is completed.
On the other hand, for example, when the bobbin preparation device 11 is stopped to wait for spinning of the yarn supplying bobbin S by the spinning machine, since it takes a long time to spin, the bobbin preparation device 11 is kept stopped and not started at the time point when the winding of S103 is completed. Therefore, when the bobbin preparation device 11 is still stopped at the time point when the winding in S103 is completed (S104: no), the control device 15 stops the winding in the winding unit 13 next (S106). At this time, the tray T on which the empty bobbin E from which the last yarn was unwound in S103 is placed is left in each winding unit 13.
Next, as shown in fig. 6, the control device 15 sets the supply-side stopper 36 to the blocking state (S107). Since the winding unit 13 is stopped in S106, the tray T does not need to be conveyed from the supply-side return path 32 to the distribution path 31 from then on, and the tray T is simply returned to the supply-side return path 32 again even if conveyed. Therefore, in S107, the supply-side stopper 36 is in the blocked state, so that the tray T is not unnecessarily conveyed from the supply-side return path 32 to the distribution path 31.
Next, the control device 15 stops the conveyance of the tray T by the tray conveying device 12 (S108). That is, the belt conveyors provided on the respective paths of the tray conveyor 12 are stopped. Thus, unnecessary conveyance of the tray T is not performed from then on. Then, the yarn bobbin preparation device 11 is kept on standby until it is started (S109: NO). When the bobbin preparation device 11 is started (yes in S109), the winding unit 13 is started (S110). In S110, the winding unit 13 is started in order from the winding unit 13 located on the right side closer to the bobbin preparation device 11. When the winding unit 13 is started, the tray T on which the empty bobbin E after the yarn is unwound is conveyed from the separate path 33 to the collection path 34. Therefore, in contrast to the present embodiment, when the winding unit 13 is started in order from the winding unit 13 located on the left side away from the bobbin preparation device 11, there is a possibility that the tray T conveyed from the single path 33 to the collecting path 34 may contact the tray T conveyed on the collecting path 34. Therefore, in the present embodiment, as described above, the winding unit 13 is started in order from the winding unit 13 located on the right side near the bobbin preparation device 11.
Next, the controller 15 returns the recovery side stopper 59 to the state during normal operation (S111), returns the supply side stopper 36 to the state during normal operation (S112), and ends the process.
< operation in normal operation of the 2 nd yarn winding device >
Next, the operation of the 2 nd yarn winding device 3 will be described. In the 2 nd yarn winding device 3, during a normal operation, the tray T fed out from the bobbin preparation device 21 is supplied from the right end portion to the distribution path 51 via the supply-side return path 52. In the distribution path 51, the tray T is conveyed from the right side toward the left side and is supplied to the individual paths 53. The winding unit 23 unwinds and winds the yarn from the yarn supplying bobbin S placed on the tray T supplied to the separate path 53.
The remaining tray T conveyed on the distribution path 51 is conveyed from the left end portion of the distribution path 51 to the supply-side return path 52. The tray T conveyed to the supply-side return path 52 is returned to the right end portion of the distribution path 51. More specifically, the tray T on the supply-side return path 52 returns to the distribution path 51 at the time when the supply-side stopper 56 is in the open state. The supply side stopper 56 switches between the blocked state and the released state so that the supply side stopper 56 is in the released state at a timing corresponding to the throughput of the bobbin preparation device 21 and the throughput of the winding unit 23, similarly to the supply side stopper 36. This enables the tray T to be conveyed from the supply-side return path 32 to the distribution path 31 at an appropriate pace.
Further, the tray T on which the empty bobbin E after the yarn is unwound by the winding unit 23 is conveyed from the separate path 53 to the collecting path 54. In the recovery path 54, the tray T is conveyed from the right side to the left side toward the bobbin preparation device 21. The trays T waiting for reception by the bobbin preparation device 21 are accumulated at the left end portion of the recovery path 54, and when a predetermined number or more of the trays T are accumulated at the left end portion of the recovery path 54, the trays T are conveyed to the recovery-side return path 55.
The tray T conveyed to the recovery-side return path 55 is returned to the right portion of the recovery path 54. More specifically, the tray T on the collection-side return path 55 returns to the collection path 54 when the collection-side stopper 59 is in the open state. The recovery side stopper 59 switches between the blocked state and the released state so that the recovery side stopper 59 is in the released state at a timing corresponding to the throughput of the bobbin preparation device 21 and the throughput of the winding unit 23, similarly to the recovery side stopper 39. This makes it possible to convey the tray T from the collection-side return path 55 to the collection path 54 at an appropriate timing, and prevent the tray T conveyed from the individual path 33 from colliding with the tray T conveyed on the collection path 34.
< operation of the 2 nd yarn winding device at the time of stop of the bobbin preparing apparatus >
Here, in the 2 nd yarn winding machine 3, the bobbin preparation device 21 may be stopped during operation in the same manner as in the 1 st yarn winding machine 2.
Therefore, when the bobbin preparing device 21 is stopped in the 2 nd yarn winding apparatus 3, as shown in fig. 7 and 8, first, the control device 25 switches the collection side stopper 59 to the blocking state (S201). This blocks the return of the tray T from the recovery-side return path 55 to the recovery path 54.
Next, the controller 25 unwinds and winds the yarn from the currently unwinding yarn supply bobbin S by continuing the driving of each winding unit 23 (S202), and further sequentially unwinds and winds the yarn from the other two yarn supply bobbins S (S203). As a result, as described above, the winding unit 23 can process the tray T excessively supplied from the bobbin preparation device 21 while the bobbin preparation device 21 is stopped. As a result, the operation efficiency of the winding unit 23 can be improved as compared with the following case: for example, when the bobbin preparation device 21 is stopped, the winding unit 23 stops the winding immediately after the yarn is unwound from the unwinding yarn supplying bobbin S and the winding is performed.
In the present embodiment, the tray conveying device 22 is provided with the collection-side return path 55, and the collection-side return path 55 is provided with the collection-side stopper 59. As a result, as described above, it is possible to prevent the trays T from colliding with each other due to the fact that many trays T are accumulated in the collecting path 54. Further, it is possible to prevent the occurrence of a problem that the tray T is repeatedly conveyed through the collection path 34 and the collection-side return path 35, and the excess yarn of the empty bobbin E is caught in a part of the tray conveyor. In the present embodiment, the collection-side stopper 59 is provided at the left end portion of the collection-side return path 55, and thus, as described above, a large number of trays T can be stored in the collection-side return path 55.
In the present embodiment, in order to realize the winding in S202 and S203, it is assumed that at the time point when the bobbin preparation device 21 is stopped, trays T twice or more the number of winding units 23 are present on the path of the tray T between the bobbin preparation device 21 and the plurality of winding units 23 (the "supply path" in the present invention) of the tray transport device 22.
When the bobbin preparation device 21 is started at the time point when the winding in S203 is completed (yes in S204), the control device 25 returns the recovery side stopper 59 to the state in the normal operation (S205), and ends the process. Here, the time taken for the winding unit 23 to unwind and wind the yarn from the 3 yarn supplying bobbins S in S202 and S203 is longer than the time taken for doffing in the bobbin preparing device 21. In other words, the number of the yarn supplying bobbins S from which the yarn is unwound in S202 and S203 is such that the time taken to unwind the yarn from the number of the yarn supplying bobbins S becomes longer than the time taken to doff the yarn. Therefore, for example, when the bobbin preparation device 21 is stopped for doffing, the bobbin preparation device 21 is started before the winding in S203 is completed.
On the other hand, when the bobbin preparation device 21 is stopped to wait for spinning of the yarn supplying bobbin S by the spinning machine, the bobbin preparation device 11 is kept stopped and not started at the time point when the winding of S203 is completed. When the bobbin preparation device 21 is stopped at the time point when the winding in S203 is completed (S204: no), the control device 15 next executes the stop process (S206). In the stop process, as shown in fig. 9, first, the control device 25 stops the winding by the winding unit 13 (S301). Next, the control device 25 switches the supply-side stopper 56 to the blocking state (S302). Thereby, the tray T is not conveyed from the supply-side return path 52 to the distribution path 51. Then, all the trays T currently conveyed on the distribution path 51 are conveyed to the downstream side of the distribution path 51 and conveyed from the distribution path 51 to the supply-side return path 52, and thus, as shown in fig. 10, the trays T are not present in the distribution path 51 in the end.
The control device 25 waits until no tray T is present on the distribution path 51 (no in S303), and when no tray T is present on the distribution path 51 (yes in S303), stops the conveyance of the tray T by waiting for a predetermined time to elapse (S304). That is, the belt conveyors on the respective paths are stopped. Thus, unnecessary conveyance of the tray T is not performed from then on. Here, the determination of S304 is performed based on the detection results of the plurality of tray sensors 58.
Returning to fig. 7, after the stop process is completed, the control device 25 waits until the bobbin preparation device 21 is activated (no in S207), and when the bobbin preparation device 21 is activated (yes in S207), executes a recovery process for recovering the normal operation (S208).
In the recovery process, as shown in fig. 11, the control device 25 first recovers the recovery side stopper 59 to the state during the normal operation (S401). Next, the control device 25 starts the winding unit 23 (S402). In S402, the winding unit 23 is started in order from the winding unit 23 located on the left side closer to the bobbin preparation device 21. Thus, as in the case described above, the tray T conveyed from the individual path 53 to the collection path 54 can be prevented from colliding with the tray T conveyed on the collection path 54.
As shown in fig. 12, the control device 25 switches the guide lever 61 to the guide state in parallel with the start of the winding unit 23 (S403), and thereby the tray T conveyed on the supply-side return path 52 is guided to the bypass path 60 by the guide lever 61. The tray T is supplied to a portion of the distribution path 51 on the left side (the bobbin preparation device 21 side) of the connection portion with the bypass path 60 via the bypass path 60.
Here, in the 2 nd yarn winding device 3, the tray T fed out from the bobbin preparation device 21 is supplied to the right end of the distribution path 51 through the supply-side return path 52. Therefore, unlike the present embodiment, if the bypass path 60 and the guide rod 61 are not provided, the trays T are sequentially supplied from the winding unit 23 located on the right side, as opposed to the case where the winding unit 23 is sequentially started from the winding unit 23 located on the left side. As a result, there is a possibility that the supply of the pallet T to the winding unit 23 on the left side which is started up first may be delayed.
Therefore, in the present embodiment, as described above, the guide lever 61 is switched to the guide state when the winding unit 23 is started. Thus, the tray T fed out from the bobbin preparation device 21 is conveyed from the supply-side return path 52 to the left side of the connection portion with the bypass path 60 of the distribution path 51 via the bypass path 60. This prevents a delay in the supply of the tray T to the winding unit 23 that is started first and located on the left side.
In the present embodiment, as described above, the supply-side stopper 56 is in the blocked state during the stop process, and thus the tray T does not exist on the distribution path 51. Therefore, when the tray T is conveyed from the bypass passage 60 to the distribution passage 51, the tray T can be prevented from colliding with the tray T conveyed from the portion of the distribution passage 51 on the upstream side of the bypass passage 60.
In the 1 st yarn winding device 2, the tray T fed out from the bobbin preparation device 11 is directly supplied to the left end of the dispensing path 31 (the bobbin preparation device 11 side). Therefore, in the case where the winding units 13 are sequentially started from the winding unit 13 located on the left side, the trays T are sequentially supplied from the winding unit 13 located on the left side. Therefore, in the 1 st yarn winding device 2, the above-described delay in the supply of the tray T to the winding unit 13 on the left side which is started up first does not occur, and a bypass path is not required between the distribution path 31 and the supply-side return path 32. Even if a bypass path for conveying the tray T from the supply-side return path 32 to the distribution path 31 is provided, the supply of the tray T to the winding unit 13 located on the left side is not advanced.
The control device 25 waits until the tray sensor 58a, which is the leftmost tray sensor 58, detects the tray T (S404: no), and switches the guide lever 61 to the non-guide state (S405) when the tray sensor 58a detects the tray T (S404: yes). Then, the control device 25 returns the supply-side stopper 56 to the state during the normal operation (S406). Thereby, as shown in fig. 13, the tray T on the supply-side return path 52 is not guided to the bypass path 60. Then, the supply-side stopper 56 releases the interruption of the conveyance of the tray T. Therefore, the tray T is conveyed from the supply-side return path 52 to the right end portion of the distribution path 51, and is supplied to the winding unit 23 located on the right side. When the winding unit 23 is started in S402 and the supply side stopper 56 is switched to the normal operation state in S405, the 2 nd yarn winding device 3 returns to the normal operation state.
Here, after 3 trays T are respectively accommodated in the individual paths 53 on the left side of the connection portion between the distribution path 51 and the bypass path 60, the tray T conveyed to the distribution path 51 via the bypass path 60 is conveyed from the end portion on the downstream side of the distribution path 51 to the supply-side return path 52 without being conveyed to any of the individual paths 53, and at this time, the tray T is detected by the tray sensor 58 a. That is, the detection of the tray T by the tray sensor 58a (S404: yes) means that the supply of the tray T to each winding unit 23 located on the left side of the connection portion with the bypass path 60 of the distribution path 51 is completed.
In the present embodiment, when the guide lever 61 in S403 is switched to the guide state, the tray T that is blocked from being conveyed by the supply-side stopper 56 remains in the right portion of the supply-side return path 52 with respect to the bypass path 60. Therefore, unlike the present embodiment, when the supply-side stopper 56 is returned to the state during the normal operation when the guide rod 61 is in the guide state, there is a possibility that the tray T conveyed from the bypass path 60 to the distribution path 51 collides with the tray T supplied from the supply-side return path 52 to the right end of the distribution path 51 and conveyed through the distribution path 51. In the present embodiment, in order to prevent the trays T from colliding with each other, the supply side stopper 56 is returned to the state during normal operation after the guide rod 61 is switched to the non-guide state.
Next, a modification example in which various modifications are applied to the present embodiment will be described.
In the above-described embodiment, when the bobbin preparation devices 11 and 21 are stopped, after the yarn is unwound from the unwinding yarn supplying bobbin S and wound, the yarn is unwound from the other two yarn supplying bobbins S and wound. After the yarn is unwound from the unwinding yarn supplying bobbin S and wound, the yarn may be unwound from another 1 or 3 or more yarn supplying bobbins S and wound. In this case, it is preferable that, at the time point when the bobbin preparation devices 11 and 21 are stopped, the tray transport devices 12 and 22 have trays T on the path of the trays T between the bobbin preparation devices 11 and 21 and the plurality of winding units 13 and 23, the number of the trays T being equal to or greater than the number obtained by multiplying the number of the winding units 13 and 23 by the number of the other yarn supplying bobbins.
However, at the time point when the bobbin preparation devices 11 and 21 are stopped, only a smaller number of trays T than the above may be present on the path of the tray transport devices 12 and 22 between the bobbin preparation devices 11 and 21 and the plurality of winding units 13 and 23. In this case, in some of the winding units 13 and 23, after the yarn is unwound from the unwinding yarn supplying bobbin S and wound, the yarn is unwound from another yarn supplying bobbin S, which is smaller in number than the other winding units, and wound. Alternatively, in some of the winding units 13 and 23, the winding is stopped immediately after the yarn is unwound from the unwinding yarn supplying bobbin S and the yarn is wound.
In the above-described embodiment, the conveyance of the trays T (the belt conveyors provided in the respective paths) in the tray conveying devices 12 and 22 is stopped after the winding is stopped in the winding units 13 and 23, but the present invention is not limited to this. The conveyance of the tray T by the tray conveying devices 12 and 22 may not be stopped.
The structure of the supply side stoppers 36 and 56 is not limited to the structure of the above-described embodiment. The supply- side stoppers 36, 56 may have other structures that move between a position where they block the supply- side return paths 32, 52 and a position where they do not block the supply- side return paths 32, 52. Further, it is also possible to switch whether or not the conveyance of the tray T is interrupted in the supply- side return paths 32 and 52 by a configuration other than the configuration in which the supply- side stoppers 36 and 56 move between the position where they block the supply- side return paths 32 and 52 and the position where they do not block the supply- side return paths 32 and 52.
Further, the supply- side stoppers 36 and 56 may not be provided in the supply- side return paths 32 and 52.
The structure of the recovery side stoppers 39 and 59 is not limited to the structure of the above embodiment. The recovery- side stoppers 39 and 59 may have another structure that moves between a position where the recovery- side return paths 35 and 55 are blocked and a position where the recovery- side return paths 35 and 55 are not blocked. Further, whether or not the conveyance of the tray T from the recovery- side return paths 35, 55 to the recovery paths 34, 54 is interrupted may be switched by a configuration other than the configuration in which the recovery- side stoppers 39, 59 move between the positions that block the recovery- side return paths 35, 55 and the positions that do not block the recovery- side return paths 35, 55.
Further, the recovery- side stoppers 39 and 59 may not be provided in the recovery- side return paths 35 and 55.
In the above embodiment, the winding units 13 and 23 wind the yarn by unwinding the yarn from the yarn supplying bobbin S on which the yarn is being unwound, and wind the yarn by unwinding the yarn from the other two yarn supplying bobbins S. When the bobbin preparation devices 11 and 21 are not started at the time point when the winding is completed (S103 and S203: no), the winding by the winding units 13 and 23 is stopped. On the other hand, when the bobbin preparation devices 11 and 21 are started up before the completion of the winding (yes in S103 and S203), the winding by the winding units 13 and 23 is not stopped. However, the present invention is not limited thereto. For example, when the time taken until the bobbin preparation devices 11 and 21 are started after being stopped is always longer than the time taken to unwind and wind the yarn from the yarn supplying bobbin S from which the yarn is being unwound, and further to unwind and wind the yarn from the other two yarn supplying bobbins S, the winding units 13 and 23 may be stopped without performing the determination of S103 and S203 after the completion of the winding.
In the above-described embodiment, the recovery paths 34 and 54 extend in the left-right direction, but the present invention is not limited to this. The recovery paths 34 and 54 may extend in a direction different from the above-described embodiment and return the tray T to the bobbin preparing devices 11 and 21. Similarly, the recovery- side return paths 35 and 55 do not need to extend in the left-right direction.
In the above-described embodiment, the bypass path is not provided between the distribution path 31 and the supply-side return path 32 in the tray conveying device 12, and the bypass path 60 is provided between the distribution path 51 and the supply-side return path 52 in the tray conveying device 22. For example, in order to make the parts of the tray conveying device 12 and the tray conveying device 22 common, an unused bypass path may be provided between the distribution path 31 and the supply-side return path 32 in the tray conveying device 12. Alternatively, in the tray conveying device 22, the bypass path 60 may not be provided between the distribution path 51 and the supply-side return path 52.
In the above-described embodiment, the recovery- side return paths 35 and 55 are provided to suppress the tray T from staying in the downstream side portions of the recovery paths 34 and 54 while the bobbin preparation devices 11 and 21 are stopped. However, in the present invention, the recovery- side return paths 35, 55 are not necessarily provided. For example, by stopping the belt conveyors provided in the recovery paths 34 and 54 when the bobbin preparation devices 11 and 21 are stopped, the trays T discharged from the winding units 13 and 23 are arranged on the recovery paths 34 and 54 with a substantially spaced interval therebetween, and thus the trays T can be prevented from staying in the downstream side portions of the recovery paths 34 and 54. In this case, the recovery- side return paths 35 and 55 may be eliminated.

Claims (19)

1. A yarn winding device is characterized by comprising:
a plurality of winding units;
a supply path that conveys a tray, on which the yarn supplying bobbin is placed and fed from a bobbin processing device that processes the supplied yarn supplying bobbin, to the plurality of winding units;
a collection path for conveying the tray on which the empty bobbin after the yarn is unwound in the plurality of winding units to the bobbin processing device; and
a control device for controlling the operation of the motor,
the control device causes the plurality of winding units to unwind and wind the yarn from the unwinding yarn supplying bobbin and further unwind and wind the yarn from at least one other yarn supplying bobbin, and then causes the plurality of winding units to stop winding, when the bobbin handling device is stopped.
2. The yarn winding apparatus according to claim 1,
the control device stops the plurality of winding units from winding when the bobbin handling device is not activated at a time point when the plurality of winding units have completed unwinding and winding the yarn from the other yarn supplying bobbin,
when the bobbin handling device is activated before the plurality of winding units complete unwinding and winding the yarn from the other yarn supplying bobbin, the control device causes the plurality of winding units to continue winding.
3. The yarn winding apparatus according to claim 1,
the yarn winding device further includes a return path for returning the tray accumulated in a portion on the downstream side of the collection path from the downstream side of the collection path to the upstream side.
4. The yarn winding apparatus according to claim 2,
the yarn winding device further includes a return path for returning the tray accumulated in a portion on the downstream side of the collection path from the downstream side of the collection path to the upstream side.
5. The yarn winding apparatus according to claim 3,
the yarn winding device further comprises a 1 st stopper for stopping the tray from being conveyed from the return path to the collection path,
the control device causes the 1 st stopper to block the conveyance of the tray from the return path to the collection path while the bobbin processing device is stopped.
6. The yarn winding apparatus according to claim 4,
the yarn winding device further comprises a 1 st stopper for stopping the tray from being conveyed from the return path to the collection path,
the control device causes the 1 st stopper to block the conveyance of the tray from the return path to the collection path while the bobbin processing device is stopped.
7. The yarn winding apparatus according to claim 5,
the 1 st stopper is switched between a supply state in which the tray is fed out and a blocking state in which the tray is not fed out.
8. The yarn winding apparatus according to claim 6,
the 1 st stopper is switched between a supply state in which the tray is fed out and a blocking state in which the tray is not fed out.
9. The yarn winding apparatus according to any one of claims 1 to 8,
the yarn winding device further comprises a 2 nd stopper provided in the feeding path for stopping the conveyance of the tray,
the control device causes the 2 nd stopper to block the conveyance of the tray after stopping the winding of the plurality of winding units.
10. The yarn winding apparatus according to claim 9,
the 2 nd stopper is switched between a supply state in which the tray is fed out and a blocking state in which the tray is not fed out.
11. The yarn winding apparatus according to any one of claims 1 to 8,
the control device causes the tray conveying device to stop the conveyance of the tray after causing the winding unit to stop winding.
12. The yarn winding apparatus according to claim 9,
the control device causes the tray conveying device to stop the conveyance of the tray after causing the winding unit to stop winding.
13. The yarn winding apparatus according to claim 10,
the control device causes the tray conveying device to stop the conveyance of the tray after causing the winding unit to stop winding.
14. The yarn winding apparatus according to any one of claims 1 to 8,
at a point in time when the bobbin processing device stops, the number of the trays equal to or greater than the number of the winding units is present in the supply path.
15. The yarn winding apparatus according to claim 9,
at a point in time when the bobbin processing device stops, the number of the trays equal to or greater than the number of the winding units is present in the supply path.
16. The yarn winding apparatus according to claim 10,
at a point in time when the bobbin processing device stops, the number of the trays equal to or greater than the number of the winding units is present in the supply path.
17. The yarn winding apparatus according to claim 11,
at a point in time when the bobbin processing device stops, the number of the trays equal to or greater than the number of the winding units is present in the supply path.
18. The yarn winding apparatus according to claim 12,
at a point in time when the bobbin processing device stops, the number of the trays equal to or greater than the number of the winding units is present in the supply path.
19. The yarn winding apparatus according to claim 13,
at a point in time when the bobbin processing device stops, the number of the trays equal to or greater than the number of the winding units is present in the supply path.
CN201710954257.4A 2016-10-18 2017-10-13 Yarn winding device Active CN107954272B (en)

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