CN107953640A - 一种防水透气复合服装面料 - Google Patents

一种防水透气复合服装面料 Download PDF

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CN107953640A
CN107953640A CN201711354354.6A CN201711354354A CN107953640A CN 107953640 A CN107953640 A CN 107953640A CN 201711354354 A CN201711354354 A CN 201711354354A CN 107953640 A CN107953640 A CN 107953640A
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fibre bundle
waterproof
layer
nexine
warp thread
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徐京云
王盼
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Rimula Men (shanghai) Co Ltd
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Rimula Men (shanghai) Co Ltd
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    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
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    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/40—Layered products comprising a layer of synthetic resin comprising polyurethanes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form
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    • B32B3/08—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by features of form at particular places, e.g. in edge regions characterised by added members at particular parts
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    • B32—LAYERED PRODUCTS
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    • B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form
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    • B32B3/266—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by an apertured layer, the apertures going through the whole thickness of the layer, e.g. expanded metal, perforated layer, slit layer regular cells B32B3/12
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
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    • B32B5/024—Woven fabric
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/08—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer the fibres or filaments of a layer being of different substances, e.g. conjugate fibres, mixture of different fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02—Synthetic macromolecular fibres
    • B32B2262/0276—Polyester fibres
    • B32B2262/0284—Polyethylene terephthalate [PET] or polybutylene terephthalate [PBT]
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/06—Vegetal fibres
    • B32B2262/062—Cellulose fibres, e.g. cotton
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/08—Animal fibres, e.g. hair, wool, silk
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/14—Mixture of at least two fibres made of different materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/30—Properties of the layers or laminate having particular thermal properties
    • B32B2307/304—Insulating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/724—Permeability to gases, adsorption
    • B32B2307/7242—Non-permeable
    • B32B2307/7246—Water vapor barrier
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    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2437/00—Clothing

Abstract

本发明涉及一种防水透气复合服装面料，包括从外到内依次复合的防水表层、保暖中间层和透气里层，其中，所述的防水表层为双层复合结构，外层为密闭第一透气孔的PU膜，内层为PUR微多孔膜；所述保暖中间层采用中空涤纶纤维与棉纤维分别作为经纱和纬纱并交织而成；所述透气里层采用由第一纤维束与第二纤维束交叉编织组成的里层纱线分别作为里层经纱和里层纬纱相互垂直交织而成。与现有技术相比，本发明的防水效果突出，同时，不影响透气，服装面料穿着柔软舒适，适合于制备高档户外运动服装。

Description

一种防水透气复合服装面料
技术领域
本发明涉及服装面料领域，尤其是涉及一种防水透气复合服装面料。
背景技术
随着人们生活水平的提高，越来越多的人喜欢户外运动，因此运用而生的户外运动产品也越来越多，运动装更是人们首选的户外运动装备；但是，目前市面上的服装大多是化纤合成材料或化纤与面料混合，这种面料制成的运动装，多数没有防水、透气的功能，无法满足户外运动的需求。另外，传统的制作服装本体的面料防水性及透气性不好，急需改进。
发明内容
本发明的目的就是为了克服上述现有技术存在的缺陷而提供一种防水透气复合服装面料。
本发明的目的可以通过以下技术方案来实现：
一种防水透气复合服装面料，包括从外到内依次复合的防水表层、保暖中间层和透气里层，其中，所述的防水表层为双层复合结构，其中，外层为密闭第一透气孔的PU膜，内层为PUR微多孔膜，在PUR微多孔膜上还采用棉线穿过并在PUR微多孔膜两侧交织，所述PUR微多孔膜上还设有至少一端被所述棉线遮挡的第二透气孔；
所述保暖中间层采用中空涤纶纤维与棉纤维分别作为经纱和纬纱并交织而成；
所述透气里层采用由第一纤维束与第二纤维束交叉编织组成的里层纱线分别作为里层经纱和里层纬纱相互垂直交织而成，每股里层纱线的第一纤维束与第二纤维束交叉编织后形成多个交叉点，相邻两个交叉点之间形成交叉腔，相邻两股里层纬纱分别穿过同一股里层经纱上相邻的两个交叉腔，每股里层经纱的第一纤维束与第二纤维束分别穿过同一股里层纬纱上相邻的两个交叉腔，且每股里层经纱上的第一纤维束或第二纤维束与其相邻股里层经纱上的第二纤维束或第一纤维束一起穿过同一股里层纬纱的同一个交叉腔。
优选的，所述的PU膜上的第一透气孔的孔径为0.02-0.05μm。
优选的，所述的PUR微多孔膜上的第二透气孔的孔径为0.03-0.08μm。
优选的，所述的第一透气孔与第二透气孔在垂直位置上相互错开。
优选的，所述的中空涤纶纤维上还设有远红外陶瓷粉颗粒。
优选的，所述的第一纤维束采用蚕丝纤维束，第二纤维束采用棉纤维束。
更优选的，所述的透气里层上的经密为60根/cm，纬密为40根/cm。
与现有技术相比，本发明具有以下优点：
(1)防水表层采用两层分别设置透气孔的薄膜复合，其中，将疏水透气性较好的PU膜作为外层，并在内层上缝制覆盖第二透气孔一端的棉纱。一方面可以堵住第二透气孔，避免外部水汽渗透，另一方面，棉纱可在外层与内层之间形成间隔，为错开的第一透气孔与第二透气孔之间构筑透气通道，不影响透气。
(2)保暖中间层采用中空涤纶纤维与棉纤维混编而成，中空涤纶纤维的中空部位可存在大量静止空气，有效提高面料的热绝缘效果，中空涤纶纤维上还可以纺丝时即熔入远红外陶瓷颗粒，可以吸收太阳光等的远红外线并转换成热能，也可将人体的热量反射而获得保暖效果。
(3)透气里层采用第一纤维束与第二纤维束构成的交叉式结构，这种编织结构可保证足够的结合强度与一定的蓬松柔软度，一方面最大化发挥蚕丝纤维束与棉纤维束贴身舒适效果，另一方面不影响体表的透气。
附图说明
图1为本发明的结构示意图；
图2为本发明的保暖中间层的中空涤纶纤维的结构示意图；
图3为本发明的透气里层的编织结构示意图；
图中，1-防水表层，11-PU膜，12-第一透气孔，13-PUR微多孔膜，14-第二透气孔，15-棉线，2-保暖中间层，21-中空涤纶纤维，22-远红外陶瓷粉颗粒，3-透气里层，31-里层纬纱，32-里层经纱，33-第一纤维束，34-第二纤维束。
具体实施方式
下面结合附图和具体实施例对本发明进行详细说明。
一种防水透气复合服装面料，其结构参见图1所示，包括从外到内依次复合的防水表层1、保暖中间层2和透气里层3，其中，所述的防水表层1为双层复合结构，其中，外层为密闭第一透气孔12的PU膜11，内层为PUR微多孔膜13，在PUR微多孔膜13上还采用棉线15穿过并在PUR微多孔膜13两侧交织，所述PUR微多孔膜13上还设有至少一端被所述棉线15遮挡的第二透气孔14；
所述保暖中间层2采用中空涤纶纤维21与棉纤维分别作为经纱和纬纱并交织而成；
所述透气里层3采用由第一纤维束33与第二纤维束34交叉编织组成的里层纱线分别作为里层经纱32和里层纬纱31相互垂直交织而成，每股里层纱线的第一纤维束33与第二纤维束34交叉编织后形成多个交叉点，相邻两个交叉点之间形成交叉腔，相邻两股里层纬纱31分别穿过同一股里层经纱32上相邻的两个交叉腔，每股里层经纱32的第一纤维束33与第二纤维束34分别穿过同一股里层纬纱31上相邻的两个交叉腔，且每股里层经纱32上的第一纤维束33或第二纤维束34与其相邻股里层经纱32上的第二纤维束34或第一纤维束33一起穿过同一股里层纬纱31的同一个交叉腔，参见图3所示。
作为上述方案的优选的实施方式，所述的PU膜11上的第一透气孔12的孔径为0.02-0.05μm。
作为上述方案的优选的实施方式，所述的PUR微多孔膜13上的第二透气孔14的孔径为0.03-0.08μm。
作为上述方案的优选的实施方式，所述的第一透气孔12与第二透气孔14在垂直位置上相互错开，参见图1所示。
作为上述方案的优选的实施方式，所述的中空涤纶纤维21上还设有远红外陶瓷粉颗粒22，参见图2所示。
作为上述方案的优选的实施方式，所述的第一纤维束33采用蚕丝纤维束，第二纤维束34采用棉纤维束。更优选的，所述的透气里层3上的经密为60根/cm，纬密为40根/cm。
实施例1
一种防水透气复合服装面料，其结构如图1所示，包括从外到内依次复合的防水表层1、保暖中间层2和透气里层3，其中，防水表层1为双层复合结构，其中，外层为密闭第一透气孔12的PU膜11，内层为PUR微多孔膜13，在PUR微多孔膜13上还采用棉线15穿过并在PUR微多孔膜13两侧交织，PUR微多孔膜13上还设有一端被棉线15遮挡的第二透气孔14；
保暖中间层2采用中空涤纶纤维21与棉纤维分别作为经纱和纬纱并交织而成；
透气里层3采用由第一纤维束33与第二纤维束34交叉编织组成的里层纱线分别作为里层经纱32和里层纬纱31相互垂直交织而成，每股里层纱线的第一纤维束33与第二纤维束34交叉编织后形成多个交叉点，相邻两个交叉点之间形成交叉腔，相邻两股里层纬纱31分别穿过同一股里层经纱32上相邻的两个交叉腔，每股里层经纱32的第一纤维束33与第二纤维束34分别穿过同一股里层纬纱31上相邻的两个交叉腔，且每股里层经纱32上的第一纤维束33或第二纤维束34与其相邻股里层经纱32上的第二纤维束34或第一纤维束33一起穿过同一股里层纬纱31的同一个交叉腔，如图3所示。
本实施例中，PU膜11上的第一透气孔12的孔径为0.04μm。
本实施例中，PUR微多孔膜13上的第二透气孔14的孔径为0.06μm。
本实施例中，第一透气孔12与第二透气孔14在垂直位置上相互错开，如图1所示。
本实施例中，中空涤纶纤维21上还设有远红外陶瓷粉颗粒22，如图2所示。
本实施例中，第一纤维束33采用蚕丝纤维束，第二纤维束34采用棉纤维束。述的透气里层3上的经密为60根/cm，纬密为40根/cm。
实施例2
与实施例1有所不同的是，本实施例中，PU膜11上的第一透气孔12的孔径为0.02μm，PUR微多孔膜13上的第二透气孔14的孔径为0.03μm。
实施例3
与实施例1有所不同的是，本实施例中，PU膜11上的第一透气孔12的孔径为0.05μm，PUR微多孔膜13上的第二透气孔14的孔径为0.08μm。
上述的对实施例的描述是为便于该技术领域的普通技术人员能理解和使用发明。熟悉本领域技术的人员显然可以容易地对这些实施例做出各种修改，并把在此说明的一般原理应用到其他实施例中而不必经过创造性的劳动。因此，本发明不限于上述实施例，本领域技术人员根据本发明的揭示，不脱离本发明范畴所做出的改进和修改都应该在本发明的保护范围之内。

Claims (7)

1.一种防水透气复合服装面料，其特征在于，包括从外到内依次复合的防水表层(1)、保暖中间层(2)和透气里层(3)，其中，
所述的防水表层(1)为双层复合结构，其中，外层为密闭第一透气孔(12)的PU膜(11)，内层为PUR微多孔膜(13)，在PUR微多孔膜(13)上还采用棉线(15)穿过并在PUR微多孔膜(13)两侧交织，所述PUR微多孔膜(13)上还设有至少一端被所述棉线(15)遮挡的第二透气孔(14)；
所述保暖中间层(2)采用中空涤纶纤维(21)与棉纤维分别作为经纱和纬纱并交织而成；
所述透气里层(3)采用由第一纤维束(33)与第二纤维束(34)交叉编织组成的里层纱线分别作为里层经纱(32)和里层纬纱(31)相互垂直交织而成，每股里层纱线的第一纤维束(33)与第二纤维束(34)交叉编织后形成多个交叉点，相邻两个交叉点之间形成交叉腔，相邻两股里层纬纱(31)分别穿过同一股里层经纱(32)上相邻的两个交叉腔，每股里层经纱(32)的第一纤维束(33)与第二纤维束(34)分别穿过同一股里层纬纱(31)上相邻的两个交叉腔，且每股里层经纱(32)上的第一纤维束(33)或第二纤维束(34)与其相邻股里层经纱(32)上的第二纤维束(34)或第一纤维束(33)一起穿过同一股里层纬纱(31)的同一个交叉腔。
2.根据权利要求1所述的一种防水透气复合服装面料，其特征在于，所述的PU膜(11)上的第一透气孔(12)的孔径为0.02-0.05μm。
3.根据权利要求1所述的一种防水透气复合服装面料，其特征在于，所述的PUR微多孔膜(13)上的第二透气孔(14)的孔径为0.03-0.08μm。
4.根据权利要求1所述的一种防水透气复合服装面料，其特征在于，所述的第一透气孔(12)与第二透气孔(14)在垂直位置上相互错开。
5.根据权利要求1所述的一种防水透气复合服装面料，其特征在于，所述的中空涤纶纤维(21)上还设有远红外陶瓷粉颗粒(22)。
6.根据权利要求1所述的一种防水透气复合服装面料，其特征在于，所述的第一纤维束(33)采用蚕丝纤维束，第二纤维束(34)采用棉纤维束。
7.根据权利要求5所述的一种防水透气复合服装面料，其特征在于，所述的透气里层(3)上的经密为60根/cm，纬密为40根/cm。
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Publication number Priority date Publication date Assignee Title
CN103340483A (zh) * 2013-06-17 2013-10-09 江苏圣华盾服饰有限公司 一种防风保暖复合服装面料
CN204874995U (zh) * 2015-08-29 2015-12-16 杭州庄丽染整有限公司 一种吸湿抗菌面料
CN204930492U (zh) * 2015-09-22 2016-01-06 晋江市永固纺织涂层有限公司 一种防水透气面料
CN106363988A (zh) * 2016-11-07 2017-02-01 苏州市兴丰强纺织科技有限公司 一种微多孔透气防水面料及其制备方法
CN207711540U (zh) * 2017-12-15 2018-08-10 劲霸男装（上海）有限公司 一种防水透气复合服装面料

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103340483A (zh) * 2013-06-17 2013-10-09 江苏圣华盾服饰有限公司 一种防风保暖复合服装面料
CN204874995U (zh) * 2015-08-29 2015-12-16 杭州庄丽染整有限公司 一种吸湿抗菌面料
CN204930492U (zh) * 2015-09-22 2016-01-06 晋江市永固纺织涂层有限公司 一种防水透气面料
CN106363988A (zh) * 2016-11-07 2017-02-01 苏州市兴丰强纺织科技有限公司 一种微多孔透气防水面料及其制备方法
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