CN107949269A - A kind of automatic single head patch device of round LED lamp panel - Google Patents
A kind of automatic single head patch device of round LED lamp panel Download PDFInfo
- Publication number
- CN107949269A CN107949269A CN201711147207.1A CN201711147207A CN107949269A CN 107949269 A CN107949269 A CN 107949269A CN 201711147207 A CN201711147207 A CN 201711147207A CN 107949269 A CN107949269 A CN 107949269A
- Authority
- CN
- China
- Prior art keywords
- track
- transmission device
- lamp panel
- led lamp
- feeding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/04—Mounting of components, e.g. of leadless components
- H05K13/046—Surface mounting
- H05K13/0465—Surface mounting by soldering
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
Abstract
The invention discloses a kind of automatic single head patch device of round LED lamp panel, including work top, feeding head installation shift mechanism, rotation drive machine, photoelectric sensor, rotary encoder and controller.The automatic chip mounting equipment of the present invention, saves labour cost, attachment process is simple, direct, ensure that the quality of welding component, greatly improves the efficiency of patch welding, helps to improve patch efficiency and precision.
Description
Technical field
The present invention relates to tin soldering machine technical field, more particularly to a kind of automatic single head patch device of round LED lamp panel.
Background technology
It is as shown in Figure 1 the common round LED lamp panel of ceiling lamp on the market, be welded with multi-turn on its lamp panel is distributed in a ring
Paster LED.
The Chinese patent of 106535498 A of Publication No. CN discloses a kind of wiring board patch welding side for LED light
Method, comprises the following steps：A, fixing circuit board；B, brush smears solder(ing) paste；C, component is pasted；D, welding component.Wherein step c
Using manipulator, component is drawn by the feeding head on manipulator according to the information of positioner and pastes the corresponding position of wiring board
Put.But for the round LED lamp panel shown in Fig. 1, patch is carried out to its LED there is presently no good automation equipment,
Production efficiency is relatively low.
The content of the invention
For overcome the deficiencies in the prior art, it is an object of the invention to provide one kind can improve the production of round LED lamp panel
During LED patches attachment efficiency automatic double-head patch device.
The present invention is to solve the technical solution that its technical problem uses to be：
A kind of automatic single head patch device of round LED lamp panel, including：
Work top, for placing workpiece；
Feeding head installs shift mechanism, including feeding head mounting bracket, X-axis shift unit and Z axis shift unit, described to take
Material head mounting bracket includes being arranged on the horizontal columns of two columns of the column of both sides and connection on work top；The X-axis displacement dress
Put including X to track, the X is to being provided with feeding head on track, and for driving feeding head first along X to track shift
Transmission device；The Z axis shift unit includes the Z-direction track set perpendicular to X to track, and for driving the X to rail
The second transmission device that road is moved up and down along Z-direction track；
Feeding position, positioned at X to the underface side of track, for placing LED patches to be pasted；
Rotation drive machine, including rotation axis and for driving rotating 3rd transmission device of rotation axis, the rotation
Axis top is fixedly connected to drive workpiece to operate through work top with workpiece；
Photoelectric sensor, the state for feeding head position；
Rotary encoder, counts for workpiece rotation angle；
Controller, the controller and the first transmission device, the second transmission device, the 3rd transmission device, photoelectric sensor,
Rotary encoder connects.
Further, first transmission device includes the first screw and drives the first screw to rotate for linear motion the
One stepper motor.
Further, second transmission device includes cylinder.
Further, the 3rd transmission device includes the second stepper motor and gear-box.
Further, the feeding head is provided with vacuum slot.
The beneficial effects of the invention are as follows：The automatic chip mounting equipment of the present invention, saves labour cost, and attachment process is simple, straight
Connect, ensure that the quality of welding component, greatly improve the efficiency of patch welding, help to improve patch efficiency and essence
Degree.
Brief description of the drawings
Fig. 1 is the structure diagram of round LED lamp panel；
Fig. 2 is the structure diagram of the present invention.
Embodiment
Below in conjunction with attached drawing and example, the present invention will be further described.
As shown in Fig. 2, a kind of automatic single head patch device of round LED lamp panel of the present invention, including work top 1, feeding
Head installation shift mechanism, rotation drive machine, photoelectric sensor, rotary encoder and controller.
The work top 1 is the placing mechanism of workpiece, and lamp panel workpiece 2 is placed on work top 1 by when use.
The feeding head installation shift mechanism includes feeding head mounting bracket, X-axis shift unit and Z axis shift unit.
The feeding head mounting bracket includes the level for being arranged on two columns 4 of the column 4 of both sides on work top 1 and connection
Column 5.
The X-axis shift unit includes X to track 6, and the X is to being provided with feeding first 3 on track 6, and for respectively
Driving feeding first 3 makees the first transmission device of line shifting along X to track 6.In the present embodiment, first transmission device can be with
The first stepper motor for linear motion is rotated for the first screw and the first screw of driving.
The X is provided with feeding position 8 to the underface side of track, for placing LED patches to be pasted.
The Z axis shift unit includes the Z-direction track 7 set perpendicular to X to track 6, and for driving the X to rail
The second transmission device that road 6 is made to move linearly up and down along Z-direction track 7.In the present embodiment, second transmission device can be gas
Cylinder.
The rotation drive machine includes rotation axis and for driving rotating 3rd transmission device of rotation axis, described turn
Moving axis top is fixedly connected through work top 1 with workpiece to drive workpiece 2 to operate.In the present embodiment, the 3rd transmission dress
Putting can be second step stepper motor and gear-box.
The photoelectric sensor is mountable on feeding head, is positioned for feeding head status.
The rotary encoder be used for using the pulse that it sends to workpiece rotation angle count, as segmentation data according to
According to will such as be divided into 720 pulses each welding interval, every 2 pulses represent workpiece and rotate 1 °.
The controller and the first transmission device, the second transmission device, the 3rd transmission device, photoelectric sensor and rotation are compiled
Code device connection.
The work step of this welding bench is as follows：
(1) by lamp panel PCB work pieces on work top 1, any one on workpiece is made to need the pad position of patch with taking
Material head 3 is located on same vertical plane；
(2) preset by controller the residence time of patch section and the angular displacement of non-patch section, and preset each patch
The travel distance of two feeding heads in cycle；
(3) after accomplishing the setting up, controller control first 3 feeding of feeding, is then displaced to correspondence according to default travel distance
The surface of pad position；
(4) controller control first 3 downlink of feeding, and by photoelectric sensor detect feeding first 3 whether downlink in place；
(5) feeding first 3 comes into effect patch afterwards in place；
(6) after the completion of patch, LED patches are unclamped in first 3 exhaust of feeding, then rise and reset, drawn in retrogressing to feeding position 8
Next LED patches, workpiece operate and turn over the non-patch section of vacancy automatically, make next pad position for needing patch and feeding first 3
On same vertical plane, then the method for repeat step (3) to (5) carries out patch；
(7) after a patch cycle is completed, controller control feeding first 3 according to next patch cycle default traveling away from
From the method progress patch of displacement, then repeat step (3) to (6)；
(8) after completing all patch cycles, patch terminates, and feeding head is reset to original position, manually unloads workpiece.
Certainly, described above is not limitation of the present invention, and the present invention is also not limited to the example above, this technology neck
The variations, modifications, additions or substitutions that the technical staff in domain is made in the essential scope of the present invention, should also belong to the present invention's
Protection domain.
Claims (5)
- A kind of 1. automatic single head patch device of round LED lamp panel, it is characterised in that including：Work top, for placing workpiece；Feeding head installs shift mechanism, including feeding head mounting bracket, X-axis shift unit and Z axis shift unit, the feeding head Mounting bracket includes being arranged on the horizontal columns of two columns of the column of both sides and connection on work top；The X-axis shift unit bag X is included to track, the X is to being provided with feeding head on track, and for driving first transmission of the feeding head along X to track shift Device；The Z axis shift unit includes Z-direction track from X to track that set perpendicular to, and for driving the X to track along Z The second transmission device moved up and down to track；Feeding position, positioned at X to the underface side of track, for placing LED patches to be pasted；Rotation drive machine, including rotation axis and for driving rotating 3rd transmission device of rotation axis, the rotation axis top End is fixedly connected to drive workpiece to operate through work top with workpiece；Photoelectric sensor, the state for feeding head position；Rotary encoder, counts for workpiece rotation angle；Controller, the controller and the first transmission device, the second transmission device, the 3rd transmission device, photoelectric sensor, rotation Encoder connects.
- A kind of 2. automatic single head patch device of round LED lamp panel according to claim 1, it is characterised in that：Described first Transmission device includes the first screw and drives the first screw to rotate the first stepper motor for linear motion.
- A kind of 3. automatic single head patch device of round LED lamp panel according to claim 1, it is characterised in that：Described second Transmission device includes cylinder.
- A kind of 4. automatic single head patch device of round LED lamp panel according to claim 1, it is characterised in that：Described 3rd Transmission device includes the second stepper motor and gear-box.
- A kind of 5. automatic single head patch device of round LED lamp panel according to claim 1, it is characterised in that：The feeding Head is provided with vacuum slot.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711147207.1A CN107949269A (en) | 2017-11-17 | 2017-11-17 | A kind of automatic single head patch device of round LED lamp panel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711147207.1A CN107949269A (en) | 2017-11-17 | 2017-11-17 | A kind of automatic single head patch device of round LED lamp panel |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107949269A true CN107949269A (en) | 2018-04-20 |
Family
ID=61931785
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711147207.1A Pending CN107949269A (en) | 2017-11-17 | 2017-11-17 | A kind of automatic single head patch device of round LED lamp panel |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107949269A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102065674A (en) * | 2010-05-28 | 2011-05-18 | 华南理工大学 | Full-automatic LED (Light Emitting Diode) and components mounting and inserting all-in-one machine and running method thereof |
| CN102724862A (en) * | 2012-07-04 | 2012-10-10 | 方强 | Chip mounter for light emitting diode (LED) lamp panel and mounting head of chip mounter |
| CN102833995A (en) * | 2011-06-17 | 2012-12-19 | 王协峰 | Full-automatic high-speed LED (light-emitting diode) plug-in chip mounter |
| CN104780751A (en) * | 2014-01-14 | 2015-07-15 | 三星显示有限公司 | Mounting device for mounting flexible printed circuit board and method for mounting the same |
| CN105430935A (en) * | 2014-09-05 | 2016-03-23 | 冷晓勇 | Double-end chip mounter and mounting method thereof |
-
2017
- 2017-11-17 CN CN201711147207.1A patent/CN107949269A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102065674A (en) * | 2010-05-28 | 2011-05-18 | 华南理工大学 | Full-automatic LED (Light Emitting Diode) and components mounting and inserting all-in-one machine and running method thereof |
| CN102833995A (en) * | 2011-06-17 | 2012-12-19 | 王协峰 | Full-automatic high-speed LED (light-emitting diode) plug-in chip mounter |
| CN102724862A (en) * | 2012-07-04 | 2012-10-10 | 方强 | Chip mounter for light emitting diode (LED) lamp panel and mounting head of chip mounter |
| CN104780751A (en) * | 2014-01-14 | 2015-07-15 | 三星显示有限公司 | Mounting device for mounting flexible printed circuit board and method for mounting the same |
| CN105430935A (en) * | 2014-09-05 | 2016-03-23 | 冷晓勇 | Double-end chip mounter and mounting method thereof |
Non-Patent Citations (2)
| Title |
|---|
| 小狐狸63284527: "汉城通科技LED视觉识别贴片机", 《搜狐视频》 * |
| 李朝林: "《SMT设备维护》", 30 September 2009, 天津大学出版社 * |
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| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20180420 |