CN107946861A - Copper wire welding shear - Google Patents
Copper wire welding shear Download PDFInfo
- Publication number
- CN107946861A CN107946861A CN201711209315.7A CN201711209315A CN107946861A CN 107946861 A CN107946861 A CN 107946861A CN 201711209315 A CN201711209315 A CN 201711209315A CN 107946861 A CN107946861 A CN 107946861A
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- Prior art keywords
- welding
- copper wire
- copper
- cutter
- shear
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Wire Processing (AREA)
Abstract
The invention discloses copper wire welding shear, copper wire welding shear, including rack, are equipped with payingoff mechanism, bonding wire shaping mechanism, cutting mechanism and thread drawing mechanism in the rack successively;After pulling copper wire to move a distance by thread drawing mechanism, bonding wire forming machine completes the welding fabrication of copper wire, completes copper wire shearing by cutting mechanism, is integrally formed so as to fulfill copper wire welding and shearing, improves the efficiency of copper wire shearing and welding.In welding fabrication, top electrode is promoted to compress on the bottom electrode by welding pusher cylinder, by driving mechanism promote active side piezoelectricity pole by copper wire be pressed on affixed side piezoelectricity extremely on, so as to fulfill the two sides welding fabrication of copper wire, therefore ensure that the molding quality of copper wire welding.
Description
Technical field
The present invention relates to welding field, and in particular to copper wire welding shear.
Background technology
, it is necessary to be welded to the connecting wire of electrical accessorie in the production of the electrical accessories such as panel switches, breaker
And shearing.It is that the both ends of the braiding copper wire after shearing are welded into bulk in order to reach by welding, consequently facilitating wiring;Mesh
The shearing and welding of preceding copper wire are to separate processing, so that cause efficiency low, and the electricity in current wire end welding fabrication
Pole only has two electrode butt welding to be fused into type, therefore during welding, both sides during copper wire bonding wire can be caused to extend outward, therefore can cause
The poor flatness of both sides welding, and can also cause the copper wire of side not weld and cause copper wire to be stretched out toward outside.In view of with
Upper defect, it is really necessary to design copper wire welding shear.
The content of the invention
The technical problems to be solved by the invention are:Copper wire welding shear is provided, current copper wire weldering can be solved
The problem of it is low to connect shear efficiency, and copper wire end welding quality can not be caused bad.
In order to solve the above technical problems, the technical scheme is that:Copper wire welding shear, including rack, it is described
Payingoff mechanism, bonding wire shaping mechanism, cutting mechanism and thread drawing mechanism are equipped with rack successively;The bonding wire shaping mechanism includes weldering
Connection mechanism and the shaping mechanism arranged on welding mechanism bottom;The welding mechanism includes:Mounting bracket in the rack, if
In the welding pusher cylinder on the mounting bracket, the mounting base arranged on the welding pusher cylinder bottom, arranged on the mounting base
The top electrode assembly of bottom;The shaping mechanism includes:Lower welding base in the rack, on the lower welding base
Conductive copper plate, on the conductive copper plate copper folder, arranged on the copper folder on supporting rack, support frame as described above be equipped with slide
The emptiness avoiding hole of copper folder upper end described in groove and empty avoiding;One bottom electrode is arranged on the upper end of copper folder, the both sides difference of the bottom electrode
Equipped with affixed side piezoelectricity pole and active side piezoelectricity pole, one end of the sliding slot is equipped with the geometrical clamp of the fixed affixed side piezoelectricity pole
Block, the other end are equipped with the slip fixture block of the fixed active side piezoelectricity pole;The one driving mechanism driving slip fixture block is described in
Sliding slot slides;The both sides of support frame as described above are equipped with the notch of empty avoiding copper wire.
Further, the top electrode assembly includes the upper copper mold arranged on the mounting base bottom, arranged on the upper copper mold bottom
The electrode tip holder at end and the top electrode arranged on the electrode tip holder bottom.
Further, the cutting mechanism includes upper cutting mechanism and down cut mechanism;The upper cutting mechanism includes being arranged on
Shearing cylinder on the mounting bracket, arranged on the cutting knife mounting seat of the shearing cylinder end, arranged on the cutting knife mounting seat bottom
The cutter seat at end and the upper cutter arranged on the cutter seat bottom;The down cut mechanism includes being arranged on the lower welding base bottom
Upper push cylinder, the lower cutter installing mechanism in the upper push cylinder, the incision on the lower cutter installing mechanism
Knife and the guide rail between the lower cutter installing mechanism and the lower welding base side plate.
Further, cut groove is arranged on the lower cutter, the copper wire through welding fabrication mechanism welding is cut through described
Grooving.
Further, the lower cutter installing mechanism includes support base and the incision tool apron on the support base;It is described
Lower cutter is arranged on the incision tool apron;The incision tool apron bottom is arranged on dovetail groove, and the support base is equipped with and the swallow
The boss that stern notch coordinates;The incision tool apron is equipped with lock-screw;The bottom of the cutting knife mounting seat is equipped with slide, described to cut
Tool apron is equipped with sliding slot;The side of the cutting knife mounting seat is additionally provided with the adjusting screw for adjusting the cutter seat.
Further, the cutter seat and the incision tool apron are for conductive copper billet, the upper cutter and the lower cutter
Respectively upper shearing electrode and down cut electrode.
Further, the top surface of the incision tool apron is inclined-plane;The side of the incision tool apron is additionally provided with the material tilted down
Groove;The bottom of the hopper is additionally provided with charging tray.
Further, the thread drawing mechanism includes the installing plate being arranged in the rack, and second arranged on installation front edge of board is slided
Rail, the pneumatic gripping mounting base on second slide and push away pneumatic gripping in the pneumatic gripping mounting base
The pneumatic gripping mounting base is moved along the horizontal bracing wire cylinder slided of second slide.
Further, the adjusting mechanism for adjusting the bracing wire cylinder location is additionally provided with the installing plate.
Further, the payingoff mechanism includes:Two bearings seat arranged on the rack side, through two bearing blocks
Shaft, drives the rotating motor of the shaft and two baffle rings being placed in the shaft, and arranged on the more of the rack front end
A guide wheel.
Compared with prior art, the copper wire welding shear, has the advantages that:
1st, after pulling copper wire to move a distance by thread drawing mechanism, bonding wire forming machine completes the welding fabrication of copper wire, by
Cutting mechanism completes copper wire shearing, is integrally formed so as to fulfill copper wire welding and shearing, improves the effect of copper wire shearing and welding
Rate.
2nd, in welding fabrication, promote top electrode to compress on the bottom electrode by welding pusher cylinder, pass through driving mechanism
Promote active side piezoelectricity pole by copper wire be pressed on affixed side piezoelectricity extremely on, so as to fulfill the two sides welding fabrication of copper wire, because
This ensure that the molding quality of copper wire welding.
Brief description of the drawings
Fig. 1 is the topology view of copper wire welding shear of the present invention;
Fig. 2 is the structure chart of bonding wire shaping mechanism part described in copper wire welding shear of the present invention;
Fig. 3 is the structure chart of shaping mechanism part described in copper wire welding shear of the present invention;
Fig. 4 is the structure chart of cutting mechanism part described in copper wire welding shear of the present invention;
Fig. 5 is the stereogram of shaping mechanism described in copper wire welding shear of the present invention;
Fig. 6 is the stereogram of thread drawing mechanism described in copper wire welding shear of the present invention.
Embodiment
Following embodiment will combine above-mentioned attached drawing and further illustrate.
Hereinafter, a variety of specific details are elaborated, in order to provide the saturating of the concept to forming described embodiment basis
Thorough understanding.However, it will be apparent to those skilled in the art that described embodiment can be in these no specific details
In it is some or all in the case of put into practice.In other cases, well-known processing step is not specifically described.
As shown in Figure 1, copper wire welding shear, including rack 1, payingoff mechanism 2, weldering are equipped with successively in the rack 1
Wire molding machine structure 3, cutting mechanism 4 and thread drawing mechanism 5.Coiled copper wire is placed on payingoff mechanism 2, and the end of copper wire is worn successively
Bonding wire shaping mechanism 3 and cutting mechanism 4 are crossed, after the end welding fabrication that copper wire is completed by bonding wire shaping mechanism 3, by bracing wire
The end that copper wire is clamped by mechanism 5 pulls certain distance toward a direction, and 4 copper wire cut-outs of cutting mechanism, are sheared so as to fulfill welding
It is integrally formed, improves work efficiency.
As shown in Fig. 2, the bonding wire shaping mechanism 3 includes welding mechanism 30 and the forming machine arranged on 30 bottom of welding mechanism
Structure 31.The welding mechanism 30 includes:Mounting bracket 300 in the rack 1, the welding on the mounting bracket 300
Pusher cylinder 301, the mounting base 302 arranged on 301 bottom of the welding pusher cylinder, arranged on the upper of 302 bottom of mounting base
Electrode assemblie 303.
Shaping mechanism 31 includes as described in Fig. 3-5:Lower welding base 310 in the rack 1, arranged on the lower welding
Conductive copper plate 311 on seat 310, the copper folder 312 on the conductive copper plate 311, the supporting rack on copper folder 312
313, support frame as described above 313 is equipped with the emptiness avoiding hole that copper described in sliding slot and empty avoiding presss from both sides 312 upper ends;One bottom electrode 314 is arranged on described
The upper end of copper folder 312, the both sides of the bottom electrode 314 are respectively equipped with affixed side piezoelectricity pole 315 and active side piezoelectricity pole 316, institute
The one end for stating sliding slot is equipped with the fixing clip 317 of the fixed affixed side piezoelectricity pole 315, and the other end is equipped with the fixed active side
The slip fixture block 318 of piezoelectricity pole 316.One driving mechanism 319 drives the slip fixture block 318 to be slided along the sliding slot;The branch
The both sides of support 313 are equipped with the notch of empty avoiding copper wire.Therefore, copper wire may pass through notch, during welding, by welding pusher cylinder 301
Mounting base 302 is promoted down to move so that copper wire is pressed on bottom electrode 314 by top electrode assembly 303, by driving mechanism 319
Promotion activity is slided fixture block 318 and is slided so that active side piezoelectricity pole 316 and the side of the clamping of affixed side piezoelectricity pole 315 copper wire, from
And realize that the welding of copper wire four sides is fused into one, there is provided the quality of copper wire welding.Pass through top electrode assembly 303 and conductive copper plate
311 are electrically connected with the source of welding current.The driving mechanism 319 is cylinder.
Further, the top electrode assembly 303 includes the upper copper mold 3030 arranged on 302 bottom of mounting base, arranged on institute
State the electrode tip holder 3031 of 3030 bottom of copper mold and the top electrode 3032 arranged on 3031 bottom of electrode tip holder.
As shown in Figure 2-5, the cutting mechanism 4 includes upper cutting mechanism and down cut mechanism;The upper cutting mechanism bag
The shearing cylinder 40 on the mounting bracket 300 is included, the cutting knife mounting seat 41 arranged on 40 bottom of the shearing cylinder, arranged on institute
State the cutter seat 42 of 41 bottom of cutting knife mounting seat and the upper cutter 43 arranged on 42 bottom of cutter seat.The down cut mechanism
Including the upper push cylinder 44 arranged on lower 310 bottom of welding base, the lower cutter installing mechanism in the upper push cylinder 44
45, lower cutter 46 on the lower cutter installing mechanism 45 and arranged on the lower cutter installing mechanism 45 and the lower weldering
Guide rail 47 between 310 side plate of joint chair.During shearing, promote cutter installing mechanism 45 up to move by upper push cylinder 44, shear
Cylinder 40 promotes cutter seat 42 down to move so that upper cutter 43 and 46 relative motion of lower cutter, reach and cut off copper wire.
Further, cut groove is arranged on the lower cutter 46, the copper wire through welding fabrication mechanism welding 3 is described in
Cut groove.Therefore after copper wire is cut off, the end of copper wire is also located in cut groove, promotes copper wire to move by payingoff mechanism 2, because
This can release the end of copper wire, and the end of copper wire is clamped easy to thread drawing mechanism 5.
Further, the lower cutter installing mechanism 45 includes support base 450 and the lower cutter on the support base 450
Seat 451;The lower cutter 46 is arranged on the incision tool apron 451.451 bottom of incision tool apron is arranged on dovetail groove, the branch
Support seat 450 and be equipped with the boss coordinated with the dovetail groove;The incision tool apron 451 is equipped with lock-screw.The cutter peace
The bottom of dress seat 41 is equipped with slide, and the cutter seat 42 is equipped with sliding slot;The side of the cutting knife mounting seat 41 is additionally provided with adjusting
The adjusting screw of the cutter seat 42.Accordingly, it is capable to realize the position for adjusting lower cutter 46 and upper cutter 43.Therefore adjusting quilt is reached
The length of copper wire is sheared, therefore can meet the shearing of different length copper wire.
Further, the cutter seat 42 and the incision tool apron 451 are for conductive copper billet, the upper cutter 43 and institute
It is respectively upper shearing electrode and down cut electrode to state lower cutter 46.And the cutter seat 42 and the incision tool apron 451 and one
Intermediate frequency welds power electric connection, is to soften copper wire using the principle of molecule diffusion welding (DW) to cut off therefore.Therefore it both can guarantee that copper wire
The flatness of end face, and can just have copper wire shearing.
Further, the top surface of the incision tool apron 451 is inclined-plane.The side of the incision tool apron 451, which is additionally provided with, to dip down
Oblique hopper 452;The bottom of the hopper 452 is additionally provided with charging tray 453.Therefore the copper wire of cut-out is drained into material by hopper 452
In basin 453.
As shown in fig. 6, the thread drawing mechanism 5 includes the installing plate 50 being arranged in the rack 1, arranged on 50 front end of installing plate
The second slide 51, the pneumatic gripping mounting base 52 on second slide 51, arranged on the pneumatic gripping mounting base 52
On pneumatic gripping 53 and promote the pneumatic gripping mounting base 52 along the horizontal bracing wire cylinder 54 slided of second slide 51.
Therefore, when pneumatic gripping 53 clamps the end of copper wire, pneumatic gripping 53 is driven to be moved toward one side from bracing wire cylinder 54.
Further, the adjusting mechanism 55 for adjusting 54 position of bracing wire cylinder is additionally provided with the installing plate 50.Pass through tune
The position that mechanism 55 adjusts bracing wire cylinder 54 is saved, so that the position of pneumatic gripping 53 so that it can adjust the position of pneumatic gripping 53
Put, adapt to the conveying of different length copper wire and shearing.
Further, the adjusting mechanism 55 includes four supporting rods for supporting the bracing wire cylinder 54, is arranged on installing plate
Nut seat on 50, the nut in the nut seat, through the screw of the nut, the end of the screw and the drawing
54 piston rod of line cylinder connects.
Further, the payingoff mechanism 2 includes:Two bearings seat 20 arranged on 1 side of rack, through two bearings
The shaft 21 of seat 20, drives the 21 rotating motor of shaft and two baffle rings 22 being placed in the shaft 21, and arranged on institute
State multiple guide wheels 23 of 1 front end of rack.
The present invention is not limited to above-mentioned specific embodiment, those of ordinary skill in the art from above-mentioned design,
Without performing creative labour, a variety of conversion made, are within the scope of the present invention.
Claims (10)
1. copper wire welding shear, including rack, payingoff mechanism, bonding wire shaping mechanism, shearing are equipped with the rack successively
Mechanism and thread drawing mechanism;It is characterized in that:The bonding wire shaping mechanism include welding mechanism and arranged on welding mechanism bottom into
Type mechanism;The welding mechanism includes:Mounting bracket in the rack, the welding on the mounting bracket promote gas
Cylinder, the mounting base arranged on the welding pusher cylinder bottom, the top electrode assembly arranged on the mounting base bottom;The forming machine
Structure includes:Lower welding base in the rack, the conductive copper plate on the lower welding base, arranged on the conductive copper plate
On copper folder, the supporting rack on copper folder, support frame as described above is equipped with the empty avoiding of copper folder upper end described in sliding slot and empty avoiding
Hole;One bottom electrode is arranged on the upper end of copper folder, and the both sides of the bottom electrode are respectively equipped with affixed side piezoelectricity pole and activity side pressure
Electrode, one end of the sliding slot are equipped with the fixing clip of the fixed affixed side piezoelectricity pole, and the other end is equipped with the fixed activity
The slip fixture block of side pressure electrode;The one driving mechanism driving slip fixture block is slided along the sliding slot;The both sides of support frame as described above
Notch equipped with empty avoiding copper wire.
2. copper wire welding shear as claimed in claim 1, it is characterised in that the top electrode assembly includes being arranged on described
The upper copper mold of mounting base bottom, the electrode tip holder arranged on the upper copper mold bottom and the top electrode arranged on the electrode tip holder bottom.
3. copper wire welding shear as claimed in claim 1, it is characterised in that the cutting mechanism includes upper cutting mechanism
With down cut mechanism;The upper cutting mechanism includes the shearing cylinder being arranged on the mounting bracket, arranged on the shearing cylinder bottom
The cutting knife mounting seat at end, the cutter seat arranged on the cutting knife mounting seat bottom and the upper cutter arranged on the cutter seat bottom;Institute
State the upper push cylinder that down cut mechanism includes being arranged on the lower welding base bottom, the lower cutter installation in the upper push cylinder
Mechanism, lower cutter on the lower cutter installing mechanism and arranged on the lower cutter installing mechanism and the lower welding base side
Guide rail between plate.
4. copper wire welding shear as claimed in claim 3, it is characterised in that cut groove is arranged on the lower cutter, is passed through
The copper wire of the welding fabrication mechanism welding passes through the cut groove.
5. copper wire welding shear as claimed in claim 3, it is characterised in that the lower cutter installing mechanism includes support
Seat and the incision tool apron on the support base;The lower cutter is arranged on the incision tool apron;The incision tool apron bottom
Arranged on dovetail groove, the support base is equipped with the boss coordinated with the dovetail groove;The incision tool apron is equipped with lock-screw;
The bottom of the cutting knife mounting seat is equipped with slide, and the cutter seat is equipped with sliding slot;The side of the cutting knife mounting seat is additionally provided with
Adjust the adjusting screw of the cutter seat.
6. copper wire welding shear as claimed in claim 3, it is characterised in that the cutter seat and the incision tool apron are equal
Respectively above to shear electrode and down cut electrode for conductive copper billet, the upper cutter and the lower cutter.
7. such as 5 or 6 any one of them copper wire welding shear of claim, it is characterised in that the top of the incision tool apron
Face is inclined-plane;The side of the incision tool apron is additionally provided with the hopper tilted down;The bottom of the hopper is additionally provided with charging tray.
8. copper wire welding shear as claimed in claim 1, it is characterised in that the thread drawing mechanism includes being arranged on the machine
Installing plate on frame, arranged on the second slide of installation front edge of board, the pneumatic gripping mounting base on second slide, is arranged on
Pneumatic gripping and the promotion pneumatic gripping mounting base in the pneumatic gripping mounting base are slided along second slide is horizontal
Bracing wire cylinder.
9. copper wire welding shear as claimed in claim 8, it is characterised in that be additionally provided with the installing plate described in adjusting
The adjusting mechanism of bracing wire cylinder location.
10. copper wire welding shear as claimed in claim 1, it is characterised in that the payingoff mechanism includes:Arranged on described
The two bearings seat of rack side, through the shaft of two bearing blocks, drives the rotating motor of the shaft and is placed on described turn
Two baffle rings on axis, and multiple guide wheels arranged on the rack front end.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201711209315.7A CN107946861B (en) | 2017-11-27 | 2017-11-27 | Copper wire welding shear |
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CN201711209315.7A CN107946861B (en) | 2017-11-27 | 2017-11-27 | Copper wire welding shear |
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CN107946861A true CN107946861A (en) | 2018-04-20 |
CN107946861B CN107946861B (en) | 2019-05-24 |
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ID=61949115
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CN201711209315.7A Active CN107946861B (en) | 2017-11-27 | 2017-11-27 | Copper wire welding shear |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109108665A (en) * | 2018-11-01 | 2019-01-01 | 东莞市枫盛机械制造有限公司 | A kind of Linear forming is welding integrated |
CN109659790A (en) * | 2019-01-25 | 2019-04-19 | 武汉华中激光产业有限公司 | Twisted wire contact pin automatically cuts off welder |
CN115673774A (en) * | 2022-12-29 | 2023-02-03 | 金动力智能科技(深圳)有限公司 | Magnetic core line tail welding set |
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CN204893196U (en) * | 2015-08-06 | 2015-12-23 | 广东华士科技股份有限公司 | Automatic carousel welding special plane of multistation |
CN205032840U (en) * | 2015-09-30 | 2016-02-17 | 广东华士科技股份有限公司 | Automatic wiring welding set |
CN205147564U (en) * | 2015-11-04 | 2016-04-13 | 华士电源科技(江西)有限公司 | Screw nut welding machine |
CN205613991U (en) * | 2015-11-04 | 2016-10-05 | 华士电源科技(江西)有限公司 | Special welding -shearing machine for copper wire |
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CN201270367Y (en) * | 2008-10-16 | 2009-07-08 | 苏州飞乐汽车控制系统有限公司 | Hot fusing apparatus for copper and tin coated conductive wire |
CN103855584A (en) * | 2012-12-05 | 2014-06-11 | 苏州工业园区高登威科技有限公司 | Cable welding device |
CN203317039U (en) * | 2013-06-27 | 2013-12-04 | 丁小生 | Special welding-shearing machine for copper wire |
CN204893196U (en) * | 2015-08-06 | 2015-12-23 | 广东华士科技股份有限公司 | Automatic carousel welding special plane of multistation |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109108665A (en) * | 2018-11-01 | 2019-01-01 | 东莞市枫盛机械制造有限公司 | A kind of Linear forming is welding integrated |
CN109659790A (en) * | 2019-01-25 | 2019-04-19 | 武汉华中激光产业有限公司 | Twisted wire contact pin automatically cuts off welder |
CN115673774A (en) * | 2022-12-29 | 2023-02-03 | 金动力智能科技(深圳)有限公司 | Magnetic core line tail welding set |
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