CN107945992A - A kind of equipment and its process for manufacturing flexible cable conductor - Google Patents
A kind of equipment and its process for manufacturing flexible cable conductor Download PDFInfo
- Publication number
- CN107945992A CN107945992A CN201711061560.8A CN201711061560A CN107945992A CN 107945992 A CN107945992 A CN 107945992A CN 201711061560 A CN201711061560 A CN 201711061560A CN 107945992 A CN107945992 A CN 107945992A
- Authority
- CN
- China
- Prior art keywords
- wheel
- flow distribution
- take
- wire
- distribution plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/02—Stranding-up
- H01B13/0207—Details; Auxiliary devices
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Processes Specially Adapted For Manufacturing Cables (AREA)
Abstract
The invention discloses a kind of equipment and its process for manufacturing flexible cable conductor, the flow distribution plate is equipped with 3, and conducting wire sequentially passes through 3 flow distribution plates, subsequently into inlet wire eye mask, pass through inlet wire main shaft, bow band and outlet spindle guide wheel, then pass through cradle centre wheel and draw and take wheel, after plug die sizing, by wire-crossing wheel and cable guide pulley, finally reach take-up reel and carry out take-up, wherein, drawing increases tensioning wheel on the belt pulley for take wheel, stablize twisting pitch；Wire-crossing wheel and cable guide pulley are equipped with compression bar, prevent conducting wire from jumping out.Flow distribution plate in the present invention is more than general synnema board, this equipment flow distribution plate has 3, makes twisted more rounding.Draw to take and install plug die between wheel and wire-crossing wheel additional, make conductor strand more rounding.Wire-crossing wheel and cable guide pulley increase compression bar, prevent conductor from jumping out outside guide wheel.Draw and take wheel：Control, which is drawn, increases tensioning wheel on the belt pulley for take wheel, make twisting pitch more stable.
Description
Technical field
Present invention relates particularly to a kind of equipment and its process for manufacturing flexible cable conductor.
Background technology
Data transmission flexible cable be it is a kind of be used to moving, telecommunications, the equipment of the communication machine room such as Netcom supply electric connection line, product
It is required that the performance such as soft, fire-retardant.To ensure the roundness of cable, cable core domestic demand is added more filling member, is caused outside finished cable
Footpath is larger, poor radiation, and cable laying occupied space is big, and the manufacture cost of cable also increases.In power cable manufacturing,
Multicore cable, to ensure core rounding, adds filler, so as to cause cable mainly by being twisted in cabling process
Outside diameter is big, weak heat-dissipating, of high cost, and therefore, it is necessary to save material, reduce the outside diameter of cable, reduce cables manufacturing cost.
The content of the invention
Goal of the invention：In order to solve the deficiencies in the prior art, the present invention provides a kind of equipment for manufacturing flexible cable conductor
And its process.
Technical solution：It is a kind of manufacture flexible cable conductor equipment, including flow distribution plate, inlet wire eye mask, inlet wire main shaft, bow band,
Outlet spindle guide wheel, cradle centre wheel, draw and take wheel, wire-crossing wheel, cable guide pulley, take-up reel and plug die；
The flow distribution plate is equipped with 3, and conducting wire sequentially passes through 3 flow distribution plates, subsequently into inlet wire eye mask, passes through inlet wire master
Axis, bow band and outlet spindle guide wheel, then by cradle centre wheel and draw and take wheel, after plug die sizing, by wire-crossing wheel
And cable guide pulley, finally reach take-up reel and carry out take-up, wherein, drawing increases tensioning wheel on the belt pulley for take wheel, make twisting pitch
Stablize；Wire-crossing wheel and cable guide pulley are equipped with compression bar, prevent conducting wire from jumping out.
Further, first of distributor plate and second distributor plate distance 90mm-95mm.
Further, the second distributor plate and the 3rd distributor plate distance 295mm-300mm.
A kind of process of the equipment of manufacture flexible cable conductor described in basis, concrete technology method and operating procedure are such as
Under：
1) 15/0.400,13/0.400 and silk thread produced using import multiple drawing machine；
2) unwrapping wire, center line (2 × 13/0.400) laying tension 2.0bar- are carried out using 8 import active actinobacillus frames
2.2bar, other laying tensions 1.8bar-2.0bar；
3) passing system is：Flow distribution plate, inlet wire eye mask, inlet wire spindle guide wheel, bow band, outlet spindle guide wheel, cradle center
Take turns, draw and take wheel, plug die, wire-crossing wheel, cable guide pulley, take-up drum；
4) threading mode is：
First of flow distribution plate threads mode：Flow distribution plate porcelain hole arranges 1+6+12+18+24, center line (2 × 13/0.400) point
Any one of cloth in bosom and second layer porcelain hole；6 strand 15/0.400, outermost layer is distributed in, wears one every 3,
It is even to be distributed in outermost layer；
Second flow distribution plate threads mode：Flow distribution plate porcelain hole arrangement die seat+12+18+24, be arranged in 24 holes every
One and silk thread are worn in 3 holes, outermost parallel are penetrated with first；Center line (2 × 13/0.400), which merges, to be through first
In eye mask, mould is selected bigger 0.50mm-0.55mm than the calculating outside diameter of simultaneously silk thread；
3rd flow distribution plate is eye die holder, 8 strands and silk thread penetrate at the same time second eye mould moulds select than and silk calculate it is outer
The big 0.25mm-0.30mm in footpath；
4th flow distribution plate is also eye die holder, and mould is selected selects small 0.05mm-0.10mm than second mould；In machine
Mould is selected in the same size with second eye mould；
5) each process parameter value is as follows：
The distance between each flow distribution plate：First of distributor plate and second distributor plate distance 90mm-95mm, second separated time
Plate and the 3rd distributor plate distance 295mm-300mm；
Mould selects：Second separated time board mold selection 2.9mm, the 3rd separated time board mold 5.2mm, the 4th mould
5.1mm, machine internal model 5.2mm；
Twisting pitch 56mm-64mm, is twisted lay ratio：11 times -13 times；
Outside diameter：4.9mm-5.1mm；
The setting value 35%-45%, 45%-55% of blank panel tension force, dishful tension force；
Speed of production：950r/min-1050r/min；
Between winding displacement：5mm-6mm.
Beneficial effect：Flow distribution plate in the present invention is more than general synnema board, this equipment flow distribution plate has 3, makes to be twisted
More rounding.Draw to take and install plug die between wheel and wire-crossing wheel additional, make conductor strand more rounding.Wire-crossing wheel and cable guide pulley increase pressure
Bar, prevents conductor from jumping out outside guide wheel.Draw and take wheel：Control, which is drawn, increases tensioning wheel on the belt pulley for take wheel, make twisting pitch more stable.
Brief description of the drawings
Fig. 1 is the structure diagram of the present invention；
Fig. 2 is first of flow distribution plate threading schematic diagram in the present invention；
Fig. 3 is the second flow distribution plate threading schematic diagram in the present invention.
Embodiment
The technical solution in the embodiment of the present invention will be clearly and completely described below, so that the technology of this area
Personnel can be better understood from advantages and features of the invention, so as to make apparent boundary to protection scope of the present invention
It is fixed.Embodiment described in the invention is only part of the embodiment of the present invention, instead of all the embodiments, based on the present invention
In embodiment, the every other implementation that those of ordinary skill in the art are obtained on the premise of creative work is not made
Example, belongs to the scope of protection of the invention.
Embodiment
As shown in Figure 1, a kind of equipment for manufacturing flexible cable conductor, including flow distribution plate 1, inlet wire eye mask 2, inlet wire main shaft 3, bow
Band 4, outlet spindle guide wheel 5, cradle centre wheel 6, draw and take wheel 7, wire-crossing wheel 8, cable guide pulley 9, take-up reel 10 and plug die 11.
The flow distribution plate 1 is equipped with 3, and conducting wire sequentially passes through 3 flow distribution plates 1, subsequently into inlet wire eye mask 2, passes through inlet wire
Main shaft 3, bow band 4 and outlet spindle guide wheel 5, then by cradle centre wheel 6 and draw and take wheel 7, after 11 sizing of plug die, warp
Wire-crossing wheel 8 and cable guide pulley 9 are crossed, take-up reel 10 is finally reached and carries out take-up, wherein, drawing increases tensioning on the belt pulley for taking wheel 7
Wheel, stablizes twisting pitch；Wire-crossing wheel 8 and cable guide pulley 9 are equipped with compression bar 12, prevent conducting wire from jumping out.First of separated time
Plate and second distributor plate distance 90mm-95mm.The second distributor plate and the 3rd distributor plate distance 295mm-300mm.
A kind of process of the equipment of manufacture flexible cable conductor described in basis, process parameter table are as shown in table 1 below：
1 process parameter table of table
Concrete technology method and operating procedure：
1) 15/0.400,13/0.400 produced using import multiple drawing machine
2) unwrapping wire, center line (2 × 13/0.400) laying tension 2.0bar- are carried out using 8 import active actinobacillus frames
2.2bar, other laying tensions 1.8bar-2.0bar.
3) mode is threaded：
Shown in first of flow distribution plate threading schematic diagram 2 (flow distribution plate porcelain hole arranges 1+6+12+18+24), center line (2
× 13/0.400) it is distributed in any one in bosom and second layer porcelain hole.6 strand 15/0.400, outermost layer is distributed in, every
3 are worn one, are evenly distributed on outermost layer.
Shown in second flow distribution plate threading schematic diagram 3 (flow distribution plate porcelain hole arrangement die seat+12+18+24), it is arranged in
One and silk thread are worn every 3 holes in 24 holes, outermost parallel is penetrated with first.Center line (2 × 13/0.400) closes
And be through in first of eye mask, mould is selected bigger 0.50mm-0.55mm than the calculating outside diameter of simultaneously silk thread.
3rd flow distribution plate is eye die holder, 8 strands and silk thread penetrate at the same time second eye mould moulds select than and silk calculate it is outer
The big 0.25mm-0.30mm in footpath.
4th flow distribution plate is also eye die holder, and mould is selected selects small 0.05mm-0.10mm than second mould
Machine internal model is selected in the same size with second eye mould.
4) the distance between each flow distribution plate：First of distributor plate and second distributor plate distance 90mm-95mm, second point
Line plate and the 3rd distributor plate distance 295mm-300mm.
5) mould selects：Second separated time board mold selection 2.9mm, the 3rd separated time board mold 5.2mm, the 4th mould
5.1mm. machine internal models 5.2mm.
6) twisting pitch 56mm-64mm, is twisted lay ratio：11 times -13 times.
7) outside diameter：4.9mm-5.1mm
8) the setting value 35%-45%, 45%-55%. of blank panel tension force, dishful tension force
9) speed of production：950r/min-1050r/min
10) winding displacement spacing 5mm-6mm.
11) passing system：Flow distribution plate, inlet wire eye mask, inlet wire spindle guide wheel, bow band, outlet spindle guide wheel, cradle center
Take turns, draw and take wheel, plug die, wire-crossing wheel, cable guide pulley, take-up drum.
Flow distribution plate in the present invention is more than general synnema board, this equipment flow distribution plate has 3, makes twisted more rounding.Draw
Take and install plug die between wheel and wire-crossing wheel additional, make conductor strand more rounding.Wire-crossing wheel and cable guide pulley increase compression bar, prevent conductor
Jump out outside guide wheel.Draw and take wheel：Control, which is drawn, increases tensioning wheel on the belt pulley for take wheel, make twisting pitch more stable.
Claims (4)
- A kind of 1. equipment for manufacturing flexible cable conductor, it is characterised in that：Including flow distribution plate (1), inlet wire eye mask (2), inlet wire main shaft (3), bow band (4), outlet spindle guide wheel (5), cradle centre wheel (6), draw take wheel (7), wire-crossing wheel (8), cable guide pulley (9), receipts Drum (10) and plug die (11)；The flow distribution plate (1) is equipped with 3, and conducting wire sequentially passes through 3 flow distribution plates (1), subsequently into inlet wire eye mask (2), by into Line main shaft (3), bow band (4) and outlet spindle guide wheel (5), then by cradle centre wheel (6) and draw and take wheel (7), pass through sizing After mould (11) sizing, by wire-crossing wheel (8) and cable guide pulley (9), finally reach take-up reel (10) and carry out take-up, wherein, draw and take Take turns increases tensioning wheel on the belt pulley of (7), stablizes twisting pitch；Wire-crossing wheel (8) and cable guide pulley (9) are equipped with compression bar (12), prevent conducting wire from jumping out.
- 2. the equipment of manufacture flexible cable conductor according to claim 1, it is characterised in that：First of distributor plate and Two distributor plate distance 90mm-95mm.
- 3. the equipment of manufacture flexible cable conductor according to claim 1, it is characterised in that：The second distributor plate and Three distributor plate distance 295mm-300mm.
- A kind of 4. process of the equipment of manufacture flexible cable conductor according to claim 1, it is characterised in that：Specific work Process and operating procedure are as follows：1) 15/0.400,13/0.400 and silk thread produced using import multiple drawing machine；2) unwrapping wire are carried out using 8 import active actinobacillus frames, center line (2 × 13/0.400) laying tension 2.0bar-2.2bar, Other laying tensions 1.8bar-2.0bar；3) passing system is：Flow distribution plate, inlet wire eye mask, inlet wire spindle guide wheel, bow band, outlet spindle guide wheel, cradle centre wheel, draw Take wheel, plug die, wire-crossing wheel, cable guide pulley, take-up drum；4) threading mode is：First of flow distribution plate threads mode：Flow distribution plate porcelain hole arranges 1+6+12+18+24, and center line (2 × 13/0.400) is distributed in Any one in bosom and second layer porcelain hole；6 strand 15/0.400, outermost layer is distributed in, one is worn every 3, is uniformly divided Cloth is in outermost layer；Second flow distribution plate threads mode：Flow distribution plate porcelain hole arrangement die seat+12+18+24, is arranged in 24 holes every 3 One and silk thread are worn in hole, outermost parallel are penetrated with first；Center line (2 × 13/0.400), which merges, is through first of eye mask In, mould is selected bigger 0.50mm-0.55mm than the calculating outside diameter of simultaneously silk thread；3rd flow distribution plate is eye die holder, 8 strands and silk thread penetrate at the same time second eye mould moulds select than and silk calculating outside diameter it is big 0.25mm-0.30mm；4th flow distribution plate is also eye die holder, and mould is selected selects small 0.05mm-0.10mm than second mould；Machine internal model is selected With in the same size with second eye mould；5) each process parameter value is as follows：The distance between each flow distribution plate：First distributor plate and second distributor plate distance 90mm-95mm, second distributor plate with 3rd distributor plate distance 295mm-300mm；Mould selects：Second separated time board mold selection 2.9mm, the 3rd separated time board mold 5.2mm, the 4th mould 5.1mm, Machine internal model 5.2mm；Twisting pitch 56mm-64mm, is twisted lay ratio：11 times -13 times；Outside diameter：4.9mm-5.1mm；The setting value 35%-45%, 45%-55% of blank panel tension force, dishful tension force；Speed of production：950r/min-1050r/min；Between winding displacement：5mm-6mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711061560.8A CN107945992A (en) | 2017-11-02 | 2017-11-02 | A kind of equipment and its process for manufacturing flexible cable conductor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711061560.8A CN107945992A (en) | 2017-11-02 | 2017-11-02 | A kind of equipment and its process for manufacturing flexible cable conductor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107945992A true CN107945992A (en) | 2018-04-20 |
Family
ID=61934114
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711061560.8A Pending CN107945992A (en) | 2017-11-02 | 2017-11-02 | A kind of equipment and its process for manufacturing flexible cable conductor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107945992A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201251958Y (en) * | 2008-09-04 | 2009-06-03 | 杭州金莱尔电工机械厂 | Pair twisted cable-former |
| CN204130267U (en) * | 2014-11-11 | 2015-01-28 | 桐乡市富盛线缆有限公司 | The governing mechanism of tension of single twist cabling machine |
| CN105913973A (en) * | 2016-06-07 | 2016-08-31 | 易初特种电线电缆(昆山)有限公司 | Beam filament machine branching plate group |
| CN206098057U (en) * | 2016-10-14 | 2017-04-12 | 张家港三丰机电开发有限公司 | Structure of large -scale stranding machine stranded conductor device |
| CN107221391A (en) * | 2017-07-14 | 2017-09-29 | 昆山金源光电科技有限公司 | The twisted wire passing system and twisted wire wire passing method of high-speed cable stranding-up machine |
-
2017
- 2017-11-02 CN CN201711061560.8A patent/CN107945992A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201251958Y (en) * | 2008-09-04 | 2009-06-03 | 杭州金莱尔电工机械厂 | Pair twisted cable-former |
| CN204130267U (en) * | 2014-11-11 | 2015-01-28 | 桐乡市富盛线缆有限公司 | The governing mechanism of tension of single twist cabling machine |
| CN105913973A (en) * | 2016-06-07 | 2016-08-31 | 易初特种电线电缆(昆山)有限公司 | Beam filament machine branching plate group |
| CN206098057U (en) * | 2016-10-14 | 2017-04-12 | 张家港三丰机电开发有限公司 | Structure of large -scale stranding machine stranded conductor device |
| CN107221391A (en) * | 2017-07-14 | 2017-09-29 | 昆山金源光电科技有限公司 | The twisted wire passing system and twisted wire wire passing method of high-speed cable stranding-up machine |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN201381392Y (en) | Production equipment for polyester FDY + POY composite yarn | |
| CN109358399A (en) | Layer Cutter Mini Cable series connection process units and its production technology | |
| CN212257039U (en) | Cable manufacture's beam silk machine | |
| CN110373922A (en) | A kind of production equipment and production method of steel cord | |
| CN106448940B (en) | Back under pressure formula cable cabling machine and cabling process | |
| CN104894715A (en) | Device for preparing chinlon 6POY/ spandex stretching false-twisting covering yarns by one-step method | |
| CN102938271B (en) | Flat high-speed cable production method and products thereof | |
| CN109056395A (en) | A kind of endless rope machine and its working method | |
| CN206584093U (en) | Beat easily adjusts intensive skeleton optical cable making machine | |
| CN204752986U (en) | A equipment that is used for tensile false twist cladding silk of one -step method preparation polyamide fibre 6POY spandex | |
| CN107945992A (en) | A kind of equipment and its process for manufacturing flexible cable conductor | |
| CN210314727U (en) | Micro-tension adjusting device for rope core of fiber rope | |
| CN204751700U (en) | Broken string strander of can reporting to police | |
| CN204475035U (en) | A kind of three strands of machines | |
| CN116246839A (en) | Cage twisting device capable of realizing layered cable and manufacturing process | |
| CN105332073A (en) | Three-component full drawn yarn spinning system | |
| CN211368190U (en) | Stranding device with core wire multilayer structure | |
| CN104060338B (en) | Elastic fiber produces guide wire apparatus and the purposes in spandex fibre produces thereof | |
| CN210797074U (en) | Device for controlling stress of layer type structure steel cord core strand | |
| CN110544564A (en) | outlet bunching device for copper stranded wire | |
| CN205046248U (en) | Doubling device of incorporating spandex silk into | |
| CN205140608U (en) | Strand device in advance | |
| CN109910282A (en) | A kind of slotted core cable blocks water longitudinal tubing device | |
| CN211125169U (en) | Outlet bunching device for copper stranded wire | |
| CN205205296U (en) | Three component fully drawn yarn spinning systems |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20180420 |
|
| RJ01 | Rejection of invention patent application after publication |