CN107942802A - A kind of impact type electric driven tool monitoring apparatus - Google Patents
A kind of impact type electric driven tool monitoring apparatus Download PDFInfo
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- CN107942802A CN107942802A CN201711252451.4A CN201711252451A CN107942802A CN 107942802 A CN107942802 A CN 107942802A CN 201711252451 A CN201711252451 A CN 201711252451A CN 107942802 A CN107942802 A CN 107942802A
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- gear
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- 238000012544 monitoring process Methods 0.000 title claims abstract description 60
- 230000035939 shock Effects 0.000 claims abstract description 25
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 20
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 20
- 238000001514 detection method Methods 0.000 claims abstract description 20
- 239000010727 cylinder oil Substances 0.000 claims abstract description 14
- 239000003921 oil Substances 0.000 claims description 21
- 230000003068 static effect Effects 0.000 claims description 12
- 239000000295 fuel oil Substances 0.000 claims description 10
- 239000000446 fuel Substances 0.000 claims description 7
- 239000000523 sample Substances 0.000 claims description 6
- 230000009466 transformation Effects 0.000 claims description 6
- 238000010276 construction Methods 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims description 2
- 239000010721 machine oil Substances 0.000 claims description 2
- 238000004080 punching Methods 0.000 claims description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000007792 addition Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012806 monitoring device Methods 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/042—Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
- G05B19/0428—Safety, monitoring
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/20—Pc systems
- G05B2219/24—Pc safety
- G05B2219/24024—Safety, surveillance
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Automation & Control Theory (AREA)
- Harvester Elements (AREA)
Abstract
The present invention provides a kind of impact type electric driven tool monitoring apparatus, it includes electric power system, central processing unit, display screen and phonetic warning system, display screen is embedded on the fuselage of electric tool, electric tool is internally provided with power monitoring module, blow cylinder oil capacity monitoring module, carbon brush monitoring module, temperature monitoring module, Rotating speed measring module, number of shocks detection module, run time detection module, each module and central processing unit, and phonetic warning system is electrically connected, the data message feedback of each module is shown on a display screen, each monitoring module is respectively provided with upper limit value, phonetic warning system sound ring alarm when reaching upper limit value, electric power system powers off.The present invention is by various data acquisition systems on a display screen for giving user to refer to; voice module is provided with the same time, when the upper limit value of monitoring reaches, high-decibel is prompted, and in subsequent power-off protection; the safety for protecting electric tool of effect again, improves the service life of electric tool.
Description
Technical field
The present invention relates to field of power tools, particularly a kind of impact type electric driven tool monitoring apparatus.
Background technology
Existing impact type electric driven instrument does not have corresponding monitoring means, and complete machine is burnt when work, or work half
Instrument goes wrong in way, and cutter head is stuck in a dilemma on construction part.
It would therefore be desirable to have it is a kind of it is considerable, can audibility real-time alert monitoring device.
The content of the invention
The purpose of the present invention is for the existing above problem, there is provided a kind of impact type electric driven tool monitoring apparatus.
The purpose of the present invention can be realized by following technical proposal：A kind of impact type electric driven tool monitoring apparatus, it is special
Sign is that it includes electric power system, central processing unit, display screen and phonetic warning system, and display screen is embedded in electric tool
On fuselage, electric tool is internally provided with power monitoring module, blow cylinder oil capacity monitoring module, carbon brush monitoring module, temperature
Monitoring module, Rotating speed measring module, number of shocks detection module, run time detection module, each module and central processing unit, with
And phonetic warning system is electrically connected, the data message feedback of each module shows that each monitoring module is respectively provided with the upper limit on a display screen
Value, phonetic warning system sound ring alarm when reaching upper limit value, or electric power system power-off.
More than the display screen shows realtime power, blow cylinder oil residual capacity or adds the time of machine oil, carbon brush is replaced
Amount time, the temperature of fuselage, number of shocks is frequently in the unit interval of rotating speed, cutter head in output shaft unit interval for being connected with cutter head
Rate, and the accumulated time length of work.
The power monitoring module includes voltage detecting submodule and current detecting submodule, and voltage detecting submodule is in parallel
Real-time voltage is measured in the gear switching circuit of electric tool, current detecting submodule is connected on the internal wiring of electric tool
Upper measurement real-time current, voltage detecting submodule and current detecting submodule the data obtained product are realtime power, realtime power
Display is on a display screen.
The real-time voltage and real-time current is shown on a display screen.
The monitor speed module includes speed probe, and number of shocks detection module includes photoelectric counting sensor, should
Speed probe is with photoelectric counting sensor at the output shaft that cutter head connects.
The blow cylinder oil capacity monitoring module determines oil consumption by the number of impact, if the oil consumption per Secondary Shocks
For a, number of shocks n, total oil mass is M, and Fuel Oil Remaining is shown as m=M-a*n.
The blow cylinder oil capacity monitoring module includes static capacity display sub-module and dynamic capacity shows submodule
Block, the static capacity show that submodule includes fuel level sensor, and the dynamic capacity display sub-module is come with the number impacted
Determine oil consumption, if the oil consumption per Secondary Shocks is a, number of shocks n, total oil mass is M, and Fuel Oil Remaining is shown as m=M-a*n,
In static state, Fuel Oil Remaining m is using the amount that fuel level sensor measures as display standard, with dynamic capacity display sub-module institute during work
The amount obtained is display standard.
The run time monitoring module, is integrated in central processing unit, and fuselage is powered the automatic calculating time.
The carbon brush monitoring module provides data by run time detection module, (is made with formula damage Z (consumption total time)-T
With the time)=S (margin time) determines the calculating of carbon brush replacing construction.
The carbon brush monitoring module is connected with switch gear, and carbon brush replacement margin time calculating is as follows, if：
The gear of switch one, is lost total time Z1, usage time T1, margin time S1；
The gear of switch two, is lost total time Z2, usage time T2, margin time S2；
The gear of switch three, is lost total time Z3, usage time T3, margin time S3；
Normalized form is：
Z1-T1=S1；
Z2-T2=S2；
Z3-T3=S3；
Set the transformation COEFFICIENT K often kept off, Z1/Z2=K1；Z1/Z3=K2；Z2/Z3=K3
(Z2-T2) xK1=S2xK1=S1；
(Z3-T3) xK2=S3xK2=S1；
(Z3-T3) xK2=S3xK3=S2；
When changing gear, it is upper one gear margin time S be multiplied by or divided by opposite K values, be changed into it is next keep off surplus when
Between, loss total time of the margin time again as starting after the transformation calculates, and correspondence is changed into the gear on display screen of shifting gears every time
Margin time.
The temperature monitoring module includes temperature sensor, and temperature sensor is arranged on the internal side of shell of fuselage.
Compared with prior art, the present invention is set at the same time by various data acquisition systems on a display screen for giving user to refer to
Voice module is put, high-decibel is prompted when the upper limit value of monitoring reaches, and in subsequent power-off protection, and protecting of imitating is electronic
The safety of instrument, improves the service life of electric tool.
Brief description of the drawings
Fig. 1 is each module connection relationship diagram of the present invention.
Fig. 2 is blow cylinder oil capacity monitoring module relation schematic diagram.
1, central processing unit in figure；2nd, power monitoring module；3rd, capacity monitor module；4th, carbon brush monitoring module；5th, impact
Number detection module；6th, run time detection module；7th, temperature monitoring module；8th, Rotating speed measring module；9th, phonetic warning system；
10th, display screen；11st, static capacity display sub-module；12nd, dynamic capacity display sub-module.
Embodiment
The invention will be further described with reference to the accompanying drawings and examples.
Shown in Fig. 1, the present invention includes electric power system, central processing unit 1, display screen 10 and phonetic warning system 9, display screen
10 are embedded on the fuselage of electric tool, and electric power system includes battery supply or external power supply, and gear is connected in electric power system
Switch, the electric power system are connected with central processing unit 1.
Display screen 10 is on the body upper of electric tool or the handle of fuselage, for intuitively showing electric tool
Parameters.
Electric tool, which is internally provided with, needs what is monitored：Power monitoring module 2, blow cylinder oil capacity monitoring module 3, carbon brush
Monitoring module 4, temperature monitoring module 7；
And need what is intuitively shown：Rotating speed measring module 8, number of shocks detection module 5, run time detection module 6.
Each monitoring module is needed the parameter feedback of monitoring display data on the display screen 10 first, at the same also will and voice
Alarm system 9 is electrically connected.Each monitoring module is respectively provided with upper limit value, 9 sound of phonetic warning system ring alarm, power supply when reaching upper limit value
System cut-off.
Secondly, if each detection module by parameter feedback on the display screen 10.
First, power monitoring module 2：Including voltage detecting submodule and current detecting submodule, voltage detecting submodule is simultaneously
It is associated in the gear switching circuit of electric tool and measures real-time voltage, current detecting submodule is connected on the inner wire of electric tool
Real-time current is measured on road, voltage detecting submodule and current detecting submodule the data obtained product are realtime power, in real time electricity
Pressure and real-time current show that on the display screen 10, realtime power displays that on the display screen 10.When stall occurs, realtime power
Rapid rise, rises to upper limit value then 9 sound of phonetic warning system ring alarm, and electric power system powers off thereafter.
2nd, blow cylinder oil capacity monitoring module 3：A schemes, directly calculate oil consumption with number of shocks, if punching every time
The oil consumption hit is a, and number of shocks n, total oil mass is M, and Fuel Oil Remaining is shown as m=M-a*n.Such as：Per Secondary Shocks, loss is a
=0.1ml, number of shocks is n=500 times, and the total oil mass this time added is M=100ml, then is shown on display screen 10
Numeral is m=50ml.
B schemes, in Fig. 2, blow cylinder oil capacity monitoring module 3 includes static capacity display sub-module 11 and dynamic capacity
Display sub-module 12, the static capacity show that submodule includes fuel level sensor, the dynamic capacity display sub-module 12 with
The number of impact determines oil consumption, if the oil consumption per Secondary Shocks is a, number of shocks n, total oil mass is M, and Fuel Oil Remaining is shown
For m=M-a*n, in static state, Fuel Oil Remaining m is using the amount that fuel level sensor measures as display standard, with dynamic capacity during work
The amount of the gained of display sub-module 12 is display standard.Such as：During work, static capacity shows that submodule calculates, and is damaged per Secondary Shocks
Consume for a=0.1ml, number of shocks is n=500 time, and the total oil mass this time added is M=100ml, then aobvious on display screen 10
The numeral shown is m=50ml；And when static state, fluid reflux, it is 58ml that fuel level sensor, which measures Fuel Oil Remaining, then display
The digital m=58ml that shows on screen 10, during lower task, is also used as total oil mass using 58ml.
3rd, carbon brush monitoring module 4：The carbon brush monitoring module 4 is connected with switch gear, and carbon brush is replaced margin time and calculated
It is as follows：
The gear of switch one, is lost total time Z1, usage time T1, margin time S1；
The gear of switch two, is lost total time Z2, usage time T2, margin time S2；
The gear of switch three, is lost total time Z3, usage time T3, margin time S3；
Normalized form is：
Z1-T1=S1；
Z2-T2=S2；
Z3-T3=S3；
Set the transformation COEFFICIENT K often kept off, Z1/Z2=K1；Z1/Z3=K2；Z2/Z3=K3
(Z2-T2) xK1=S2xK1=S1；
(Z3-T3) xK2=S3xK2=S1；
(Z3-T3) xK2=S3xK3=S2；
When changing gear, it is upper one gear margin time S be multiplied by or divided by opposite K values, be changed into it is next keep off surplus when
Between, loss total time of the margin time again as starting after the transformation calculates, and correspondence is changed into this on display screen 10 of shifting gears every time
The margin time of gear.
Such as:Since gear is different, motor speed has point of speed, also different to the degree of wear of carbon brush,
The gear of switch one, is lost total time 100h；
The gear of switch two, is lost total time 200h；
The gear of switch three, is lost total time 400h；
1/2=K1；1/4=K2；2/4=K3
When the gear of switch three has run 50h, the present display of display screen 10 is that margin time is 350h, then switchs three gears and turns on
Close two gear, S3xK3=S2, go to switch two gear after display screen 10 be shown as margin time 175h, or go to switch one gear after
According to S3xK2=S1, display screen 10 is shown as margin time 87.5h, and when display only shows a hour unit h, it is inaccurate to point.When
After going to the gear of switch one, electric tool 87.5h is again started up as present loss total time.When margin time reaches setting value
Replace brush.
4th, temperature monitoring module 7, including temperature sensor, temperature sensor are arranged on the internal side of shell of fuselage, temperature data
Display is on the display screen 10.
5th, run time detection module 6, is integrated in central processing unit 1, and fuselage is powered the automatic calculating time, and data are shown
Show on the display screen 10, the call parameter as carbon brush monitoring module 4.
6th, Rotating speed measring module 8 and number of shocks detection module 5, monitor speed module include speed probe, impact time
Number detection module 5 includes the output that photoelectric counting sensor, the speed probe and photoelectric counting sensor are connected arranged on cutter head
At axis, 5 data of number of shocks detection module are 3 call parameter of blow cylinder oil capacity monitoring module.
The various aspects of the effective comprehensive detection electric tool of arrangement above, can prompt the inside of electric tool to ask in time
Topic, improves the service life of electric tool.
Above example is intended only as one of which case and carries out special case explanation, the technology people of the technical field of the invention
Member can do various modifications or additions to described specific embodiment or substitute in a similar way, but can't
Deviate the spirit or beyond the scope of the appended claims of the present invention.
Claims (10)
1. a kind of impact type electric driven tool monitoring apparatus, it is characterised in that it includes electric power system, central processing unit, display screen
And phonetic warning system, display screen are embedded on the fuselage of electric tool, electric tool is internally provided with power monitoring module, impact
Cylinder oil capacity monitor module, carbon brush monitoring module, temperature monitoring module, Rotating speed measring module, number of shocks detection module, fortune
Row time detecting module, each module are electrically connected with central processing unit and phonetic warning system, the data message feedback of each module
Show on a display screen, each monitoring module is respectively provided with upper limit value, phonetic warning system sound ring alarm when reaching upper limit value, or power supply
System cut-off.
2. a kind of impact type electric driven tool monitoring apparatus according to claim 1, it is characterised in that the display screen is shown
Realtime power, blow cylinder oil residual capacity add the time of machine oil, carbon brush replacement margin time, the temperature and knife of fuselage
Number of shocks frequency in the unit interval of rotating speed, cutter head in the output shaft unit interval of head connection, and the accumulated time of work
Length.
A kind of 3. impact type electric driven tool monitoring apparatus according to claim 1 or 2, it is characterised in that the power prison
Control module includes voltage detecting submodule and current detecting submodule, and the gear that voltage detecting submodule is connected in parallel on electric tool is cut
Change and real-time voltage is measured on circuit, current detecting submodule, which is connected on the internal wiring of electric tool, measures real-time current, electricity
It is realtime power to press detection sub-module and current detecting submodule the data obtained product, and realtime power is shown on a display screen.
A kind of 4. impact type electric driven tool monitoring apparatus according to claim 3, it is characterised in that the real-time voltage
Shown on a display screen with real-time current.
A kind of 5. impact type electric driven tool monitoring apparatus according to claim 1 or 2, it is characterised in that the rotating speed prison
Control module includes speed probe, and number of shocks detection module includes photoelectric counting sensor, the speed probe and photoelectrometer
Number sensor is arranged at the output shaft of cutter head connection.
A kind of 6. impact type electric driven tool monitoring apparatus according to claim 1 or 2, it is characterised in that the impact gas
Cylinder oil capacity monitoring module determines oil consumption by the number of impact, if the oil consumption per Secondary Shocks is a, number of shocks n, always
Oil mass is M, and Fuel Oil Remaining is shown as m=M-a*n.
A kind of 7. impact type electric driven tool monitoring apparatus according to claim 1 or 2, it is characterised in that the impact
Cylinder oil capacity monitor module includes static capacity display sub-module and dynamic capacity display sub-module, and the static capacity is shown
Submodule includes fuel level sensor, and the dynamic capacity display sub-module determines oil consumption with the number impacted, if punching every time
The oil consumption hit is a, and number of shocks n, total oil mass is M, and Fuel Oil Remaining is shown as m=M-a*n, in static state, Fuel Oil Remaining m with
The amount that fuel level sensor measures is display standard, using the amount obtained by dynamic capacity display sub-module as display standard during work.
A kind of 8. impact type electric driven tool monitoring apparatus according to claim 1 or 2, it is characterised in that the carbon brush prison
Control module and provide data by run time detection module, with formula damage Z (consumption total time)-T (usage time)=S (during surplus
Between) determine the calculating of carbon brush replacing construction.
9. a kind of impact type electric driven tool monitoring apparatus according to claim 8, it is characterised in that the carbon brush monitors mould
Block is connected with switch gear, and carbon brush replacement margin time calculating is as follows, if：
The gear of switch one, is lost total time Z1, usage time T1, margin time S1；
The gear of switch two, is lost total time Z2, usage time T2, margin time S2；
The gear of switch three, is lost total time Z3, usage time T3, margin time S3；
Normalized form is：
Z1-T1=S1；
Z2-T2=S2；
Z3-T3=S3；
Set the transformation COEFFICIENT K often kept off, Z1/Z2=K1；Z1/Z3=K2；Z2/Z3=K3
(Z2-T2) xK1=S2xK1=S1；
(Z3-T3) xK2=S3xK2=S1；
(Z3-T3) xK2=S3xK3=S2；
When changing gear, it is upper one gear margin time S be multiplied by or divided by opposite K values, be changed into next gear margin time, this
Loss total time of the margin time again as starting after transformation calculates, the corresponding surplus for being changed into the gear on display screen of shifting gears every time
Time.
A kind of 10. impact type electric driven tool monitoring apparatus according to claim 1 or 2, it is characterised in that the temperature prison
Control module includes temperature sensor, and temperature sensor is arranged on the internal side of shell of fuselage.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711252451.4A CN107942802A (en) | 2017-12-01 | 2017-12-01 | A kind of impact type electric driven tool monitoring apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711252451.4A CN107942802A (en) | 2017-12-01 | 2017-12-01 | A kind of impact type electric driven tool monitoring apparatus |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107942802A true CN107942802A (en) | 2018-04-20 |
Family
ID=61947340
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711252451.4A Pending CN107942802A (en) | 2017-12-01 | 2017-12-01 | A kind of impact type electric driven tool monitoring apparatus |
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| CN207529177U (en) * | 2017-12-01 | 2018-06-22 | 陈文理 | A kind of impact type electric driven tool monitoring apparatus |
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2017
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN1449082A (en) * | 2002-03-30 | 2003-10-15 | 罗伯特·博施有限公司 | Monitoring device, electrical machine tool, current supply device, and associated method of operation |
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| WO2008116695A1 (en) * | 2007-03-26 | 2008-10-02 | Robert Bosch Gmbh | Vibration dosimeter for measuring vibration load |
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Application publication date: 20180420 |