CN107941643B - Wear-resistant detection device and detection method for color sorter channel - Google Patents

Wear-resistant detection device and detection method for color sorter channel Download PDF

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Publication number
CN107941643B
CN107941643B CN201810028989.5A CN201810028989A CN107941643B CN 107941643 B CN107941643 B CN 107941643B CN 201810028989 A CN201810028989 A CN 201810028989A CN 107941643 B CN107941643 B CN 107941643B
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channel
main body
wear
color sorter
detection device
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CN107941643A (en
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李龙
王欣欣
吴荣俊
季军
张迪
罗双胜
闫朝民
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Hefei Meyer Optoelectronic Technology Inc
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Hefei Meyer Optoelectronic Technology Inc
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/56Investigating resistance to wear or abrasion
    • G01N3/565Investigating resistance to wear or abrasion of granular or particulate material
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/02Details
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

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  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Spectrometry And Color Measurement (AREA)

Abstract

The invention discloses a color sorter channel wear-resistant detection device and a detection method, belongs to the technical field of color sorter channel detection, and solves the technical problems of high noise and a large amount of dust emission in a color sorter channel detection mode in the prior art. The device of the invention comprises a channel, a support and a device body; the channel is detachably and fixedly arranged in the device main body; the device body is of a totally-enclosed structure with a door arranged on the side face, one end of the device body is hinged with the support through a connecting pin shaft, and the other end of the device body is provided with a rotary driving device. The channel wear-resistant detection device of the color sorter can realize very good noise reduction effect, is completely free of dust emission, and effectively solves the problem of environmental pollution of an experimental site; meanwhile, the invention also provides a method for detecting channel wear resistance by adopting the color selector channel wear resistance detection device, and the detection efficiency is improved.

Description

Wear-resistant detection device and detection method for color sorter channel
Technical Field
The invention belongs to the technical field of color sorter channel detection, and particularly relates to a color sorter channel wear-resistant detection device and a detection method.
Background
The channel is a long plate type device in the field of color selector for conveying grain, cobble, plastic and other granular materials. After the materials are conveyed through the channel, the materials are paved into a layer of plane, are identified by the camera through the view point at a stable speed, and then are subjected to impurity removal through the nozzle. After the material leaves the channel, whether the material is on a plane influences the recognition effect at the view point and the rejection effect at the nozzle. The channel can be worn to different degrees in the long-term process of conveying stones and other materials, so that the materials bounce on the channel and can not be well in a plane after leaving the channel.
The patent document of China patent application No. 201520183231.0, publication No. 2015, 7 and 22 discloses a material collecting device of a color sorter, and referring to the accompanying drawings, a channel is a device for conveying materials in a vibrator to a sorting chamber, and the structure of the channel is a long plate type, so that the materials are uniformly formed into a surface and have uniform speed before entering the sorting chamber.
The patent document of Chinese patent application No. 201720206794.6, publication date 2017, 11 month 14 discloses a feeding device of a color sorter and the color sorter, wherein the feeding device comprises a feeding hopper, a vibrating hopper, a vibrator and a dust collection device. The feed hopper introduces the material into the vibration hopper, the vibration hopper is fixed on the vibrator, and the vibrator drives the vibration hopper to vibrate so as to discharge the material in the vibration hopper during operation. The lower part of the bottom plate of the vibration hopper is provided with a sundry storage cavity, and the bottom plate is provided with a plurality of round holes I which are communicated with the sundry storage cavity and have diameters smaller than the diameters of materials. The outlet of the impurity storage cavity and the outlet of the vibration hopper are positioned on the same side, and the dust collection device is positioned below the outlet of the impurity storage cavity and receives objects in the impurity storage cavity. The vibrating hopper also comprises a channel, and the materials in the vibrating hopper fall into the channel. The channels of this patent function in the same way as the channels of the aforementioned patent technology.
As known from the above-mentioned patent technology, the channel in the color selector is used as an important part, and its wear resistance and service life have a critical influence on the performance of the color selector; in the prior art, a method for testing whether the channel is wear-resistant is often to build an actual working condition platform of the color selector, material circulation is realized through a lifting machine, on-site working conditions are simulated, and in order to test wear resistance, materials with larger hardness such as stones are generally adopted for circulation. However, the experiment can generate a large amount of dust, the noise is high, and the conveyer belt is easy to be blocked by stones and other materials, so that the conveyer belt stops rotating. In addition, the stone is easy to jump out of the test system in the process of lifting and falling, and the bounced materials need to be collected regularly. Meanwhile, channels with different lengths all need different platforms, and the platform has low adaptability.
Disclosure of Invention
1. Technical problem to be solved
Aiming at the technical problems of large noise and large dust emission of a color sorter channel detection mode in the prior art, the invention discloses a color sorter channel wear-resistant detection device which can realize very good noise reduction effect, completely has no dust emission and effectively solves the problem of environmental pollution of an experimental site; meanwhile, the invention provides a detection method adopting the color selector channel wear-resistant detection device, so that the detection efficiency is improved.
2. Technical proposal
A color selector channel wear-resistant detection device comprises a channel, a support and a device main body; the channel is detachably and fixedly arranged in the device main body; the device body is of a totally-enclosed structure with a door arranged on the side face, one end of the device body is hinged with the support through a connecting pin shaft, and the other end of the device body is provided with a rotary driving device.
Preferably, the rotary driving device comprises a stay cord, a fixed pulley and a limiting reciprocating driver; one end of the pull rope is connected with the end part of the device main body, and the other end of the pull rope bypasses the fixed pulley and is fixedly connected with the limiting reciprocating driver.
Preferably, the rotation driving device is an oil cylinder or an air cylinder; the piston rod end of the oil cylinder or the air cylinder is hinged with the end part of the device main body, and the cylinder body end of the oil cylinder or the air cylinder is relatively fixed with the support.
Preferably, the limit reciprocating driver is a servo motor, a magnetic coupling rodless cylinder, a winch or a common motor with a limit block.
Preferably, the device also comprises a positioning plate and an adjusting rod; the positioning plate is arranged in the device main body, and the device main body is provided with an adjusting nut; the adjusting rod is a threaded rod, and one end of the adjusting rod penetrates through the adjusting nut to be fixedly connected with the positioning plate.
Preferably, the device body includes a body outer case and a body inner case; the end part of the main body inner shell is welded in the main body outer shell; the channel is detachably and fixedly arranged on one inner wall of the main body inner shell.
Preferably, a sound insulation material is arranged between the main body inner shell and the main body outer shell.
Preferably, the device also comprises a positioning plate and an adjusting rod; the positioning plate is arranged in the main body inner shell; the device main body is provided with an adjusting nut; the adjusting rod is a threaded rod, and one end of the adjusting rod penetrates through the adjusting nut to be fixedly connected with the positioning plate.
Preferably, the sound insulation material is a sound insulation cotton.
The color selector channel wear-resistant detection method adopts the detection device according to any one of the above, and comprises the following steps:
step 1, opening a device main body, fixing a channel made of material A, putting a certain amount of materials into the channel, and closing a door on the upper side surface of the device main body;
step 2, starting a timer, starting a rotary driving device, enabling the device main body to rotate to an inclination angle alpha relative to a horizontal plane by taking the support as a center, stopping the rotary driving device, and keeping time t;
step 3, restarting the rotary driving device, rotating the device main body to an inclination angle-alpha relative to the horizontal plane by taking the support as a center, stopping the rotary driving device, and keeping the time t;
and 4, repeating the steps 2 and 3 until the timer stops counting T, taking out the channel manufactured by the material A, and checking and analyzing the abrasion condition of the channel.
Preferably, the method further comprises the following steps,
step 5, replacing the channel manufactured by the material A with the channel manufactured by the material B, and repeating the steps 1-4;
and 6, comparing the abrasion condition between the channel manufactured by the material A and the channel manufactured by the material B.
3. Advantageous effects
Compared with the prior art, the invention has the following technical effects:
(1) According to the detection device, the rotation driving device enables the device body to rotate to simulate the friction working condition of materials on the channel of the color selector, and compared with the live simulation color selector in the prior art, the material lifting device is omitted, and the detection efficiency is improved; meanwhile, as a feed inlet and a discharge outlet are omitted, a full-closed structure of the dust collector is realized, the dust emission problem is thoroughly solved, and the noise pollution is greatly reduced;
(2) The rotary driving device in the detection device adopts the stay cord, the fixed pulley and the limiting reciprocating driver, the structure is simple, the operation is convenient, the reconstruction is strong, and the limiting reciprocating driver adopts a servo motor, a magnetic coupling rodless cylinder, a winch or a common motor with a limiting block, so that the control is easy;
(3) The rotary driving device in the detection device directly adopts the air cylinder or the oil cylinder, so that the mechanism can be further simplified, and the cost is saved;
(4) According to the detection device, the main body of the detection device adopts a two-layer structure of the outer shell and the inner shell, so that the sound insulation effect can be improved, and the sound insulation effect is further improved by arranging sound insulation materials such as sound insulation cotton and the like between the outer shell and the inner shell;
(5) The detection device also comprises a positioning plate, wherein the position of the positioning plate in the main body inner shell or the main body of the device can be adjusted so as to adapt to channels with different lengths, and the adaptability of the device is improved; the adjusting device adopts a threaded adjusting rod to adjust and position very accurately;
(6) The detection method of the invention simplifies the detection steps due to the detection device with the technical effects, thereby shortening the detection period and improving the detection efficiency.
Drawings
FIG. 1 is a schematic diagram of a detecting device according to the present invention;
FIG. 2 is a diagram showing a double-layer structure of the device body in the detecting device of the present invention;
FIG. 3 is a schematic diagram of a second embodiment of the detection device of the present invention;
FIG. 4 is a schematic diagram of the structure of the magnetically coupled rodless cylinder of FIG. 3;
FIG. 5 is a schematic view of a structure in which a positioning plate is disposed in a device body of a detection device according to the present invention;
FIG. 6 is a first diagram illustrating an embodiment of the present invention;
FIG. 7 is a second working state diagram of an embodiment of the present invention;
fig. 8 is a logic diagram of motor control in the detection method of the present invention.
In the figure: 1. a support; 2. a device body; 3. a pull rope; 4. a fixed pulley; 5. a servo motor; 6. a magnetic coupling rodless cylinder; 61. a cylinder; 62. a slide block; 21. a connecting pin shaft; 22. a main body housing; 23. a main body inner case; 24. a channel; 25. a positioning plate; 26. a fixing nut; 27. an adjusting nut; 28. and (5) adjusting the rod.
Detailed Description
The invention provides a color selector channel wear-resistant detection device, which is characterized in that dust is large, noise is large, efficiency is low and the like because detection of the color selector channel wear-resistant condition in the prior art is generally realized by simulating a color selector platform, and the invention provides a color selector channel wear-resistant detection device which is characterized in that dust emission and noise reduction are avoided by adopting a closed structure, but a feed inlet and a discharge outlet are inevitably required to be arranged on a traditional color selector channel detection simulation platform, so that the traditional color selector channel detection platform cannot be completely sealed.
The invention will be further described with reference to the accompanying drawings and specific examples.
Example 1
The color selector channel wear-resistant detection device comprises a channel 24, as shown in fig. 1, a support 1 and a device main body 2; as shown in fig. 2, the channel 24 is detachably and fixedly arranged in the device main body 2; the device main body 2 is of a fully-closed structure with a door arranged on the side surface, and specifically, the device main body 2 can be provided with one or a plurality of side doors;
one end of the device main body 2 is hinged with the support 1 through a connecting pin shaft 21, and the other end is provided with a rotary driving device, as shown in fig. 1, wherein the rotary driving device in the embodiment comprises a pull rope 3, a fixed pulley 4 and a limiting reciprocating driver; one end of the pull rope 3 is connected with the end part of the device main body 2, the other end bypasses the fixed pulley 4 and is fixedly connected with the limiting reciprocating driver, and as shown in figure 1, the limiting reciprocating driver is a servo motor.
The abrasion-resistant detection device for the color sorter channel effectively solves the problems of dust emission, high noise and the like, and meanwhile, due to the fact that a traditional material lifting device is omitted, the problems of material jumping out, clamping of a belt (when a conveyer belt type lifting device is adopted) and the like in the lifting process are also avoided.
Example 2
The color selector channel wear-resistant detection device is basically the same as the embodiment 1, except that, as shown in fig. 3, the limiting reciprocating driver is a magnetic coupling rodless cylinder 6, and the magnetic coupling rodless cylinder 6 comprises a cylinder body 61 and a sliding block 62; the sliding block 62 is fixedly connected with the pull rope 3.
Compared with the embodiment 1, the embodiment is different from the embodiment only in the form of the limit reciprocating driver, which also illustrates the diversity of the device of the invention, and is beneficial to maintenance and repair.
In addition, the equipment of the limiting reciprocating driver only needs to realize the reciprocating motion of the pull rope 3, so the limiting reciprocating driver can also be a winch or a common motor with a limiting block; the common motor cannot realize automatic forward and reverse rotation, so that the limit block is required to realize forward and reverse rotation of the common motor in a specified stroke.
Example 3
The color sorter channel wear-resistant detection device is basically the same as the embodiment 1, except that the rotary driving device is an oil cylinder or an air cylinder; the piston rod end of the oil cylinder or the air cylinder is hinged with the end part of the device main body 2, and the cylinder body end of the oil cylinder or the air cylinder is relatively fixed with the support 1.
The specific drawings are not given in the embodiment, but those skilled in the art can know that the technical problem of the present invention can be solved by directly driving the device body by using the cylinder or the oil cylinder, and the same technical effects are achieved.
Example 4
In addition to any one of the above embodiments, as shown in fig. 2, the device main body 2 includes a main body outer shell 22 and a main body inner shell 23; as shown in fig. 5, the end of the main body inner shell 23 is welded in the main body outer shell 22, and a door capable of being opened is also arranged on one side surface of the main body inner shell 23; the channel 24 is detachably and fixedly arranged on one inner wall of the main body inner shell 23; a sound insulating material is provided between the main body inner case 23 and the main body outer case 22 in the present embodiment, and particularly, a soundproof cotton may be used.
The device body of the embodiment adopts a double-layer structure, so that the sound insulation effect can be further provided, the impact resistance of the device is improved, and the service life is prolonged.
Example 5
On the basis of the embodiment 4, as shown in fig. 5, the color sorter channel wear-resistant detection device further comprises a positioning plate 25 and an adjusting rod 28; the positioning plate 25 is disposed in the main body inner shell 23, and the main body 2 of the device is provided with adjusting nuts 27, specifically, two positioning plates are disposed in this embodiment; the adjusting rod 28 is a threaded rod, one end of which passes through the adjusting nut 27 to be fixedly connected with the positioning plate 25, for example, welding is performed, or as shown in fig. 5, the adjusting rod 28 is fastened and connected with the positioning plate 25 through a fixing nut 26 in a threaded manner; thus, by rotating the adjustment lever 28, the positioning plate 25 can be moved in the longitudinal direction in the main body inner case 23, and the effect of applying the channel detection of various length specifications can be achieved.
Of course, the positioning plate 25 of the present embodiment may be provided on the basis of embodiment 1, 2 or 3, except that the positioning plate 25 is directly provided in the device main body 2, and the principle is the same as that of the present embodiment.
Example 6
The detection device of the embodiment 1 is adopted in the detection method for the abrasion resistance of the color sorter channel, and comprises the following steps:
step 1, opening the device main body 2, fixing the channel 24 made of the material A, putting a certain amount of materials, such as a certain amount of stones in the embodiment, and closing a door on the upper side surface of the device main body 2;
step 2, starting a timer and simultaneously starting a rotary driving device, wherein the device main body 2 rotates to an inclination angle alpha=30 DEG relative to the horizontal plane by taking the support 1 as a center, stopping the rotary driving device, and keeping the time t=60 seconds as shown in fig. 6;
step 3, starting the rotation driving device again, as shown in fig. 7, rotating the device main body 2 to a relative horizontal inclination angle-alpha= -30 degrees with the support 1 as a center, stopping the rotation driving device, and keeping the time t=60 seconds;
step 4, repeating the steps 2 and 3 until the timer counts t=30 minutes, and taking out the channel 24 made of the material a;
step 5, replacing the channel 24 made of the material A with the channel 24 made of the material B, and repeating the steps 1-4;
and 6, comparing the abrasion conditions between the channel 24 made of the material A and the channel 24 made of the material B to obtain the material with stronger abrasion resistance under the same working condition.
Fig. 8 shows control logic of the servo motor in the present embodiment, in which a circumference represents the number of revolutions that the servo motor rotates to rotate the apparatus body 2 centering on the mount 1 to an inclination angle α=30° with respect to the horizontal plane in the present embodiment.
In this embodiment, the number of stones is adjusted according to the actual working condition, and no special requirement is required, but each parameter after the channel 24 to be detected is replaced in step 5 is required to be kept consistent with the working condition of the previous step.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the invention.

Claims (8)

1. The utility model provides a look selection machine passageway wear-resisting detection device, includes passageway (24), its characterized in that: the device also comprises a support (1) and a device main body (2); the channel (24) is detachably and fixedly arranged in the device main body (2); the device body (2) is of a fully-closed structure with a door arranged on the side face, one end of the device body is hinged with the support (1) through a connecting pin shaft (21), and the other end of the device body is provided with a rotary driving device;
the rotation driving device is configured to drive the device main body (2) to do intermittent swing reciprocating motion;
the device also comprises a positioning plate (25) and an adjusting rod (28); the positioning plate (25) is arranged in the device main body (2); an adjusting nut (27) is arranged on the device main body (2); the adjusting rod (28) is a threaded rod, and one end of the adjusting rod penetrates through the adjusting nut (27) to be fixedly connected with the positioning plate (25);
the device main body (2) comprises a main body outer shell (22) and a main body inner shell (23); the end part of the main body inner shell (23) is welded in the main body outer shell (22); the channel (24) is detachably and fixedly arranged on one inner wall of the main body inner shell (23).
2. The color sorter channel wear-resistant detection device of claim 1, wherein: the rotary driving device comprises a pull rope (3), a fixed pulley (4) and a limiting reciprocating driver; one end of the pull rope (3) is connected with the end part of the device main body (2), and the other end bypasses the fixed pulley (4) and is fixedly connected with the limiting reciprocating driver.
3. The color sorter channel wear-resistant detection device of claim 1, wherein: the rotary driving device is an oil cylinder or an air cylinder; the piston rod end of the oil cylinder or the air cylinder is hinged with the end part of the device main body (2), and the cylinder body end of the oil cylinder or the air cylinder is relatively fixed with the support (1).
4. The color sorter channel wear-resistant detection device of claim 2, wherein: the limiting reciprocating driver is a servo motor (5), a magnetic coupling rodless cylinder (6), a winch or a common motor with a limiting block.
5. The color sorter channel wear-resistant detection device of claim 1, wherein: a sound insulation material is arranged between the main body inner shell (23) and the main body outer shell (22).
6. The color sorter channel wear-resistant detection device of claim 5, wherein: the sound insulation material is sound insulation cotton.
7. A color selector channel wear-resistant detection method, which adopts the detection device as claimed in any one of claims 1-6, and comprises the following steps:
step 1, opening a device main body (2), fixing a channel (24) made of material A, putting a certain amount of materials into the channel, and closing a door on the upper side surface of the device main body (2);
step 2, starting a timer, starting a rotary driving device, enabling the device main body (2) to rotate to an inclination angle alpha relative to a horizontal plane by taking the support (1) as a center, stopping the rotary driving device, and keeping the time t;
step 3, restarting the rotary driving device, rotating the device main body (2) to an inclination angle-alpha relative to the horizontal plane by taking the support (1) as a center, stopping the rotary driving device, and keeping the time t;
and 4, repeating the steps 2 and 3 until the timer stops counting T, taking out the channel (24) made of the material A, and checking and analyzing the abrasion condition of the channel (24).
8. The method for detecting the channel wear resistance of the color selector according to claim 7, wherein the method comprises the following steps: the method also comprises the following steps of,
step 5, replacing the channel (24) manufactured by the material A with the channel (24) manufactured by the material B, and repeating the steps 1-4;
step 6, comparing the abrasion condition between the channel (24) made of the material A and the channel (24) made of the material B.
CN201810028989.5A 2018-01-12 2018-01-12 Wear-resistant detection device and detection method for color sorter channel Active CN107941643B (en)

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