CN107941488A - A kind of vehicle sheet steel spring dynamic stiffness assay method - Google Patents

A kind of vehicle sheet steel spring dynamic stiffness assay method Download PDF

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Publication number
CN107941488A
CN107941488A CN201711156386.5A CN201711156386A CN107941488A CN 107941488 A CN107941488 A CN 107941488A CN 201711156386 A CN201711156386 A CN 201711156386A CN 107941488 A CN107941488 A CN 107941488A
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msub
mrow
spring
mfrac
dynamic stiffness
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CN107941488B (en
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高阳
郭年程
王新龙
潘宁
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Sinotruk Jinan Power Co Ltd
China National Heavy Duty Truck Group Jinan Power Co Ltd
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China National Heavy Duty Truck Group Jinan Power Co Ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M13/00Testing of machine parts

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  • General Physics & Mathematics (AREA)
  • Springs (AREA)
  • Vehicle Body Suspensions (AREA)

Abstract

The present invention relates to a kind of vehicle sheet steel spring dynamic stiffness assay method, belong to automotive suspension technical field, resonant frequency on spring is measured by vehicle driving-cycle, based under resonant frequency on spring and spring, sprung mass, the inverse problem of parameter leaf spring dynamic stiffness such as tire stiffness, can accurately and efficiently measure leaf spring dynamic stiffness when resonating on spring.

Description

A kind of vehicle sheet steel spring dynamic stiffness assay method
Technical field
The present invention relates to a kind of vehicle sheet steel spring dynamic stiffness assay method, belong to automotive suspension technical field.
Background technology
Leaf spring is a kind of flexible member in automotive suspension, and since its is simple in structure, maintenance is convenient, is manufactured into This is low and the features such as can double as guiding mechanism, the extensive use in commercial car.In Leaf Spring Suspension System, resonant frequency on spring And based on this matched Parameters of Dampers be influence vehicle ride comfort an important factor for, wherein, resonant frequency is subject to steel on spring The influence of flat spring dynamic rate, but influenced by rubbing, the dynamic rate that leaf spring is shown when driving in vehicle The few leaf spring vehicle poor commonly greater than design rigidity, particularly multiple-leaf spring vehicle or some lubrications, its dynamic stiffness may several times In design rigidity, therefore, if suspension system progress dynamic properties design is occurred based on the design rigidity of leaf spring larger Deviation, the ride comfort of vehicle is deteriorated.
At present, domestic and foreign scholars' influence of leaf spring friction by experimental study, it is indicated that axle load is to influence with amplitude The factor of dynamic stiffness, dynamic stiffness all may be different under different axle loads, road excitation, tire excitation for same frame leaf spring. Therefore, may be because of the shadow of friction if being loaded by rack, the design rigidity Prediction of Suspension system dynamic characteristic of unloading curve measure Pilot causes relatively large deviation;Alternatively, measuring its dynamic rate by the operating mode that resonates on bench simulation spring then tests process cumbersome, the cycle It is long, need to dismantle leaf spring during experiment, it is time-consuming and laborious.Therefore, leaf spring is dynamic firm when how to obtain resonance on spring Degree becomes the problem of urgent need to resolve in suspension system dynamic properties design.
The content of the invention
To solve technical deficiency above, the present invention provides a kind of vehicle sheet steel spring dynamic stiffness assay method, leads to Cross vehicle driving-cycle measure spring on resonant frequency, based under resonant frequency on spring and spring, sprung mass, tire stiffness etc. ginseng Number reverse leaf spring dynamic stiffness, can accurately and efficiently measure leaf spring dynamic stiffness when resonating on spring.
Technical scheme is as follows:A kind of vehicle sheet steel spring dynamic stiffness assay method, mainly includes the following steps that:
Step 1, vehicle bridge position by vehicle after the arrangement acceleration transducer of spring upper frame position with driving into test road under spring Road;
Step 2, carries out driving cycle test, and the acceleration signal that acceleration transducer is measured carries out frequency-domain transform, base In covibration on frequency spectrum discerning spring, resonant frequency f on spring is recordedi
Step 3, according to resonant frequency f on springi, unsprung mass m1, sprung mass m2With tire stiffness KtSpring is tried to achieve in calculating Leaf spring dynamic stiffness k, calculation formula are during upper resonance,
Technical scheme further includes:Resonant frequency is averaged and is calculated on spring in the step 3, is denoted as Mean resonance frequency fe, the calculation formula of leaf spring dynamic stiffness k is when resonating on spring,
Technical scheme further includes:The mean resonance frequency feAcquisition methods be,
The first step, when vehicle is travelling working condition measurement, based on covibration on frequency spectrum discerning spring, when resonating on record spring Rotary speed property parameter;
Second step, carries out N wheels based on rotary speed property parameter and at the uniform velocity tests, wherein N values 2-100, record often wheel test Resonant frequency is f on springi, wherein i=1,2,3 ..., N;
3rd step, is averaged resonant frequency on N number of spring, obtains mean resonance frequency
Technical scheme further includes:The test road at the uniform velocity tested in the second step is unidirectional same Section.
Technical scheme further includes:Rotary speed property parameter in the first step is engine under speed, certain shelves One in rotating speed, certain grade of lower drive shaft rotating speed.
Technical scheme further includes:The measurement direction of acceleration transducer is perpendicular to the ground in the step 1.
Technical scheme further includes:Driving cycle is one in accelerating mode, coasting mode in the step 2 Kind.
Technical scheme further includes:When the vehicle bridge position under spring and spring upper frame position in the step 2 Acceleration transducer measured value frequency-domain transform after amplitude-frequency value in same frequency to occur amplitude in local maximum and spring at the same time big The amplitude and during phase frequency value equal under the same frequency under spring, can recognize that and be recorded as covibration on spring, the same frequency Resonant frequency f on springi
Technical scheme further includes:Test road in the step 1 is high-grade highway flat segments.
The beneficial effects of the invention are as follows:This method is based on the operating mode measure leaf spring dynamic stiffness that resonates on spring, by spring Acceleration transducer is placed in lower vehicle bridge position with spring upper frame position, and resonant frequency on spring is measured using vehicle driving-cycle, it Afterwards again based under resonant frequency on spring and spring, the inverse problem of parameter leaf spring dynamic stiffness such as sprung mass, tire stiffness, experiment knot Influential effect of the friction to dynamic stiffness is embodied in fruit, relatively loading, the method for unloading test measure rigidity are more accurate, also, Leaf spring need not be dismantled, without bench test, can more efficiently measure leaf spring dynamic stiffness.
Brief description of the drawings
Fig. 1 is the assay method flow chart of the present invention.
Embodiment
Below in conjunction with attached drawing, by embodiment, the invention will be further described.
The vehicle sheet steel spring dynamic stiffness assay method of the present invention, vehicle bridge position is placed with spring upper frame position and is added under spring Velocity sensor, resonant frequency on spring is measured by vehicle driving-cycle, based under resonant frequency on spring and spring, matter on spring The inverse problem of parameter leaf spring dynamic stiffness such as amount, tire stiffness, can rapidly and accurately measure leaf spring dynamic stiffness when resonating on spring, Design for leaf spring is instructed and verified.
The embodiment of the present invention one:
By taking truck front overhang uses Leaf Spring Suspension System as an example.
Wherein, unsprung mass m1=369.61kg, sprung mass m2=1675.39kg, both sides tire global stiffness kt= 960N/mm.Determination step is as follows:
Step 1:Arrange unidirectional acceleration transducer at get off bridge position and spring upper frame position of preceding suspension spring, and should plus The measurement direction of velocity sensor is perpendicular to the ground, facilitates the use the change of vertical data to determine whether resonating.Choosing Suburb high-grade highway flat segments are taken as test road, i.e. select the section without turn, slope to be tested as far as possible.In order to The accuracy of determination data is improved, reduces external testing condition to the adverse effect of determination data, can be by the test road of selection Condition control is less than 1% in road gradient, and unevenness is uniformly without mutation, and road surface is dried during test.
Step 2:Tested using accelerating mode, vehicle bridge measuring point and vehicle frame measuring point during 4 grades of rotating speed of transmission shaft about 960rpm There is local peaking in amplitude-frequency value in direction perpendicular to the ground and vehicle frame measuring point is more than vehicle bridge measuring point, and phase frequency value is equal, this is on preceding suspension spring Resonance state, at this time respective frequencies fi=2.870Hz is resonant frequency on spring.
Step 3:By resonant frequency f on springi=2.870Hz, unsprung mass m1=369.61kg, sprung mass m2= 1675.39kg, tire stiffness kt=960N/mm brings calculation formula into:
Reverse leaf spring dynamic stiffness k=776N/mm.
The embodiment of the present invention two, the suspension system of selection is identical with embodiment one, the difference is that being carried out to resonant frequency Test of many times, which is averaged, to be calculated, to improve the accuracy of measurement result.As shown in Figure 1, specific determination step is as follows:
Step 1:Unidirectional acceleration transducer is arranged at get off bridge position and spring upper frame position of preceding suspension spring, chooses suburb Certain high-grade highway flat segments is test road, and road gradient is less than 1%, and unevenness is uniformly without mutation, and road surface is dried during test.
Step 2:Rotating speed of transmission shaft during using 4 grades is tested as characterisitic parameter using accelerating mode, and 4 grades of transmission shafts turn There is local peaking to vehicle bridge measuring point in amplitude-frequency value in direction perpendicular to the ground and vehicle frame measuring point is more than car with vehicle frame measuring point during speed about 960rpm Bridge measuring point, phase frequency value is equal, to resonate on preceding suspension spring.
Step 3:Keep 4 grades of rotating speed of transmission shaft 960rpm operating modes of vehicle to carry out 10 groups at the uniform velocity to test, often wheel test Jun roads The same direction on road, same section of section carry out, to ensure the accuracy of determination data.Based on resonant frequency f on frequency spectrum discerning spring1 =2.872Hz, f2=2.876Hz, f3=2.889Hz, f4=2.884Hz, f5=2.875Hz, f6=2.864Hz, f7= 2.867Hz f8=2.879Hz, f9=2.866Hz, f10=2.891Hz.
Step 4:Bring resonant frequency on 10 springs into calculation formula:
Calculate mean resonance frequency fe=2.876Hz.
Step 5:By mean resonance frequency fe=2.876Hz, unsprung mass m1=369.61kg, sprung mass m2= 1675.39kg, tire stiffness kt=960N/mm brings calculation formula into:
Reverse leaf spring dynamic stiffness k=786N/mm.
The above, is only presently preferred embodiments of the present invention, and limitation in any form is not done to the present invention, all at this All any modification, equivalent and improvement etc. are done within the spirit and principle of invention, should be included in protection scope of the present invention Within.

Claims (9)

1. a kind of vehicle sheet steel spring dynamic stiffness assay method, mainly includes the following steps that:
Step 1, vehicle bridge position by vehicle after the arrangement acceleration transducer of spring upper frame position with driving into test road under spring;
Step 2, carries out driving cycle test, and the acceleration signal that acceleration transducer is measured carries out frequency-domain transform, based on frequency Covibration on spectrum discrimination spring, records resonant frequency f on springi
Step 3, according to resonant frequency f on springi, unsprung mass m1, sprung mass m2With tire stiffness KtCalculating is tried to achieve and resonated on spring When leaf spring dynamic stiffness k, calculation formula is,
<mrow> <msup> <mrow> <mo>(</mo> <mn>2</mn> <msub> <mi>&amp;pi;f</mi> <mi>i</mi> </msub> <mo>)</mo> </mrow> <mn>2</mn> </msup> <mo>-</mo> <mfrac> <mn>1</mn> <mn>2</mn> </mfrac> <mrow> <mo>(</mo> <mfrac> <mrow> <mi>k</mi> <mo>+</mo> <msub> <mi>k</mi> <mi>t</mi> </msub> </mrow> <msub> <mi>m</mi> <mn>1</mn> </msub> </mfrac> <mo>+</mo> <mfrac> <mi>k</mi> <msub> <mi>m</mi> <mn>2</mn> </msub> </mfrac> <mo>)</mo> </mrow> <mo>+</mo> <msqrt> <mrow> <mfrac> <mn>1</mn> <mn>4</mn> </mfrac> <msup> <mrow> <mo>(</mo> <mfrac> <mrow> <mi>k</mi> <mo>+</mo> <msub> <mi>k</mi> <mi>t</mi> </msub> </mrow> <msub> <mi>m</mi> <mn>1</mn> </msub> </mfrac> <mo>+</mo> <mfrac> <mi>k</mi> <msub> <mi>m</mi> <mn>2</mn> </msub> </mfrac> <mo>)</mo> </mrow> <mn>2</mn> </msup> <mo>-</mo> <mfrac> <mrow> <msub> <mi>kk</mi> <mi>t</mi> </msub> </mrow> <mrow> <msub> <mi>m</mi> <mn>1</mn> </msub> <msub> <mi>m</mi> <mn>2</mn> </msub> </mrow> </mfrac> </mrow> </msqrt> <mo>=</mo> <mn>0.</mn> </mrow>
A kind of 2. vehicle sheet steel spring dynamic stiffness assay method as claimed in claim 1, it is characterised in that:In the step 3 Resonant frequency, which is averaged, on spring is calculated, and is denoted as mean resonance frequency fe, the meter of leaf spring dynamic stiffness k when resonating on spring Calculating formula is,
<mrow> <msup> <mrow> <mo>(</mo> <mn>2</mn> <msub> <mi>&amp;pi;f</mi> <mi>e</mi> </msub> <mo>)</mo> </mrow> <mn>2</mn> </msup> <mo>-</mo> <mfrac> <mn>1</mn> <mn>2</mn> </mfrac> <mrow> <mo>(</mo> <mfrac> <mrow> <mi>k</mi> <mo>+</mo> <msub> <mi>k</mi> <mi>t</mi> </msub> </mrow> <msub> <mi>m</mi> <mn>1</mn> </msub> </mfrac> <mo>+</mo> <mfrac> <mi>k</mi> <msub> <mi>m</mi> <mn>2</mn> </msub> </mfrac> <mo>)</mo> </mrow> <mo>+</mo> <msqrt> <mrow> <mfrac> <mn>1</mn> <mn>4</mn> </mfrac> <msup> <mrow> <mo>(</mo> <mfrac> <mrow> <mi>k</mi> <mo>+</mo> <msub> <mi>k</mi> <mi>t</mi> </msub> </mrow> <msub> <mi>m</mi> <mn>1</mn> </msub> </mfrac> <mo>+</mo> <mfrac> <mi>k</mi> <msub> <mi>m</mi> <mn>2</mn> </msub> </mfrac> <mo>)</mo> </mrow> <mn>2</mn> </msup> <mo>-</mo> <mfrac> <mrow> <msub> <mi>kk</mi> <mi>t</mi> </msub> </mrow> <mrow> <msub> <mi>m</mi> <mn>1</mn> </msub> <msub> <mi>m</mi> <mn>2</mn> </msub> </mrow> </mfrac> </mrow> </msqrt> <mo>=</mo> <mn>0.</mn> </mrow>
A kind of 3. vehicle sheet steel spring dynamic stiffness assay method as claimed in claim 2, it is characterised in that:The mean resonance Frequency feAcquisition methods be,
The first step, when vehicle is travelling working condition measurement, based on covibration on frequency spectrum discerning spring, records and turns when resonating on spring Fast characterisitic parameter;
Second step, carries out N wheels based on rotary speed property parameter and at the uniform velocity tests, wherein N values 2-100, record is often taken turns on the spring of test Resonant frequency is fi, wherein i=1,2,3 ..., N;
3rd step, is averaged resonant frequency on N number of spring, obtains mean resonance frequency
A kind of 4. vehicle sheet steel spring dynamic stiffness assay method as claimed in claim 3, it is characterised in that:In the second step The test road at the uniform velocity tested is unidirectional same a road section.
A kind of 5. vehicle sheet steel spring dynamic stiffness assay method as claimed in claim 3, it is characterised in that:In the first step Rotary speed property parameter be one in speed, certain grade of lower engine speed, certain grade of lower drive shaft rotating speed.
A kind of 6. vehicle sheet steel spring dynamic stiffness assay method as described in claim 1 to 5 is any, it is characterised in that:It is described The measurement direction of acceleration transducer is perpendicular to the ground in step 1.
A kind of 7. vehicle sheet steel spring dynamic stiffness assay method as claimed in claim 6, it is characterised in that:In the step 2 Driving cycle is one kind in accelerating mode, coasting mode.
A kind of 8. vehicle sheet steel spring dynamic stiffness assay method as claimed in claim 1, it is characterised in that:In the step 2 Amplitude-frequency value is same after the acceleration transducer measured value frequency-domain transform at the vehicle bridge position under spring and spring upper frame position When frequency amplitude occurs on local maximum and spring and is more than under spring amplitude and phase frequency value equal under the same frequency at the same time, it can know Covibration, the same frequency resonant frequency f on spring Wei not be recorded as on springi
A kind of 9. vehicle sheet steel spring dynamic stiffness assay method as claimed in claim 1, it is characterised in that:In the step 1 Test road be high-grade highway flat segments.
CN201711156386.5A 2017-11-20 2017-11-20 Method for measuring dynamic stiffness of vehicle leaf spring Active CN107941488B (en)

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