CN107938034A - A kind of textile process device and textile process method - Google Patents
A kind of textile process device and textile process method Download PDFInfo
- Publication number
- CN107938034A CN107938034A CN201711312945.7A CN201711312945A CN107938034A CN 107938034 A CN107938034 A CN 107938034A CN 201711312945 A CN201711312945 A CN 201711312945A CN 107938034 A CN107938034 A CN 107938034A
- Authority
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- China
- Prior art keywords
- web
- doffer
- transferring roller
- textile process
- cylinder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/02—Carding machines
- D01G15/10—Carding machines with other apparatus, e.g. drafting devices, in integral or closely-associated combination
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/70—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Preliminary Treatment Of Fibers (AREA)
Abstract
A kind of textile process device and textile process method, belong to Machine Design and field of textiles.Textile process device provided by the invention, by setting three transferring rollers, cylinder is transported to by the web from three different doffer's machines, by the cooperation of doffer's machine, transferring roller and cylinder, forms process units;Three doffer's machines can be adjusted with different rotating speed conveying fiber nets using the textile process method of the textile process device, coordinated by different webs, formation can be effectively conducted liquid and prevent the fibrous layer of reverse osmosis.
Description
Technical field
The present invention relates to Machine Design and field of textiles, and more particularly to a kind of textile process device and textile process side
Method.
Background technology
The guide layer being chiefly used in baby paper diaper product between surface material and absorptive core, when urine passes through surface layer
When being oozed under material, the effect of guide layer is exactly by both ends of the urine oozed under it at the same time downwards and to absorptive core blend
Conduction diffusion.Have in the conduction that most of guide layer on the market oozes under urine at present and have certain effect, but for such as
Preferably both ends conduction diffusion of the guiding urine to absorptive core is more general for what, and reverse osmosis is larger;Due to diffusion effect more
Generally, it is big to cut reverse osmosis, is easy to cause and grows bacterium, causes the red stern of infant, it is therefore desirable to improve baby paper diaper to both ends
The ability that the ability of conduction is oozed with.
The content of the invention
It is an object of the invention to provide a kind of textile process device, the textile process device, by redesigning structure,
The respective outer side edges of textile process device can preferably produce satisfactory fibrous layer.
Another object of the present invention is to provide a kind of textile process method, life which can be rapidly and efficiently
The satisfactory fibrous layer of output.
The present invention is solved its technical problem and is realized using following technical scheme.
A kind of textile process device, textile process device include doffer's component devices, transfer roller arrangement, cylinder and combing
Machine;Carding machine is rotatablely connected with doffer's component devices, doffer's component devices and transfer roller arrangement rotation connection, transferring roller and cylinder
Rotation connection.
The cotton fiber net of first carding machine is divided into the first fiber by a kind of textile process method, the first doffer and the second doffer
Net and the second web, and the first transferring roller and the second transferring roller are respectively delivered to, the 3rd web is transported to by the 3rd doffer
3rd web is transported to cylinder by the 3rd transferring roller, the 3rd transferring roller;First transferring roller and the second transferring roller are respectively by first
Web and the second web are transported to cylinder;Fiber is made through cylinder in first web, the second web and the 3rd web
Layer.
The beneficial effects of the invention are as follows:A kind of textile process device, by setting three transferring rollers, will come from three differences
The web of doffer's machine be transported to cylinder, pass through the cooperation of doffer's machine, transferring roller and cylinder, form process units;Use this
The textile process method of textile process device can adjust three doffer's machines with different rotating speed conveying fiber nets, by different
Web coordinates, and formation can be effectively conducted liquid and prevent the fibrous layer of reverse osmosis.
Brief description of the drawings
, below will be to required use in embodiment in order to illustrate more clearly of the technical solution of embodiment of the present invention
Attached drawing be briefly described, it will be appreciated that the following drawings illustrate only certain embodiments of the present invention, therefore be not to be seen as
It is the restriction to scope, for those of ordinary skill in the art, without creative efforts, can be with root
Other relevant attached drawings are obtained according to these attached drawings.
Fig. 1 is the schematic diagram for the textile process device that the embodiment of the present invention 1 provides;
Fig. 2 is the schematic diagram for the first doffer that the embodiment of the present invention 1 provides;
Fig. 3 is the sectional view in A-A directions in Fig. 2 that the embodiment of the present invention 1 provides.
Icon:100- textile process devices;110- doffer's component devices;The first doffers of 111-;The second doffers of 112-;113-
3rd doffer;120- shifts roller arrangement;The first transferring rollers of 121-;The second transferring rollers of 122-;The 3rd transferring rollers of 123-;124- flanges
Disk;124a- connecting holes;124b- card keys;125- connecting rods;126- rollers;126a- card slots;127- bearings;130- cylinders;140-
Carding machine;The first carding machines of 141-;The second carding machines of 142-.
Embodiment
, below will be in the embodiment of the present invention to make the purpose, technical scheme and advantage of the embodiment of the present invention clearer
Technical solution be clearly and completely described.The person that is not specified actual conditions in embodiment, builds according to normal condition or manufacturer
The condition of view carries out.Reagents or instruments used without specified manufacturer, is the conventional production that can be obtained by commercially available purchase
Product.
A kind of textile process device and textile process method of the embodiment of the present invention are specifically described below.
A kind of textile process device, textile process device include doffer's component devices, transfer roller arrangement, cylinder and combing
Machine;Carding machine is rotatablely connected with doffer's component devices, doffer's component devices and transfer roller arrangement rotation connection, transferring roller and cylinder
Rotation connection.
Further, in present pre-ferred embodiments, doffer's component devices include the first doffer, the second doffer and the 3rd
Doffer, transfer roller arrangement include the first transferring roller, the second transferring roller and the 3rd transferring roller;First doffer and the first transferring roller rotate
Connection, the second doffer and the rotation connection of the second transferring roller, the 3rd doffer and the rotation connection of the 3rd transferring roller.
Further, in present pre-ferred embodiments, carding machine includes the first carding machine and the second carding machine, first
Husband and the second doffer are rotatablely connected with the first carding machine, and the 3rd doffer is rotatablely connected with the second carding machine.
Further, in present pre-ferred embodiments, the first transferring roller, the second transferring roller and the 3rd transferring roller include
Two ring flanges being oppositely arranged, connect the connecting rod of two ring flanges, and are fixedly installed in the rolling of the ring flange
Cylinder.
The cotton fiber net of first carding machine is divided into the first fiber by a kind of textile process method, the first doffer and the second doffer
Net and the second web, and the first transferring roller and the second transferring roller are respectively delivered to, the 3rd web is transported to by the 3rd doffer
3rd web is transported to cylinder by the 3rd transferring roller, the 3rd transferring roller;First transferring roller and the second transferring roller are respectively by first
Web and the second web are transported to cylinder;Fiber is made through cylinder in first web, the second web and the 3rd web
Layer.
Further, in present pre-ferred embodiments, the ratio of the rotating speed of the first doffer, the second doffer and the 3rd doffer
For 1:1.05-1.1:1.35-1.4.
First doffer, the second doffer and the 3rd doffer use different rotating speeds, can with corresponding doffer mechanism using not
The web of stack pile and the web of unlike material,
Further, in present pre-ferred embodiments, the 3rd web is transported to cylinder by the 3rd transferring roller, second turn
Move roller and the second web is transported to cylinder, overlapped with the 3rd web, the first web is transported to second by the first transferring roller
On web, fibrous layer is made through cylinder.
Further, in present pre-ferred embodiments, the fibre fineness of the 3rd web is 4 denier or 6 denier.
Further, in present pre-ferred embodiments, the fibre fineness of the second web is 9-12 denier.
Further, in present pre-ferred embodiments, the fibre fineness of the second web is 3 denier or 4 denier.
Fibre fineness refers to the size of the diameter of fiber or area of section the fiber thickness degree expressed.Denier:
9000 meters (m) long how many grams of yarn weight, is how many denier (den), belongs to direct system.It is generally used for the thin of chemical-fibres filaments and silk
Degree.
The specific method of textile process, step are as follows:
S1, the 3rd web are lowermost fibre net, are transported to cylinder through the 3rd transferring roller, the 3rd web first passes through the 3rd
Transferring roller reaches cylinder.
S2, is divided into the first web and the second fiber by the first doffer and the second doffer by the cotton fiber net of the first carding machine
Net;First web is top fiber net, and cylinder is transported to through the first transferring roller, and the second web is mean fiber net, through
Two transferring rollers are transported to cylinder;Second web is superimposed on the 3rd web, the first web
Wherein the second doffer is faster than the rotating speed of the first doffer, is conducive to the conveying of the second web, and stabilization is formed to facilitate
Fibrous layer.Because the unit mass of the second web is big, therefore centrifugal force is big, so the mean fiber net ratio on the second doffer
First doffer is introduced into cylinder into cylinder and is overlapped with the 3rd web, and then the first web is superimposed on the second web
On;Fibrous layer is made through cylinder.
First web selects thinner web, can quickly absorb urine.And the web made by fine count fiber is soft
Softness is high, thus it is small with frictional force during baby's skin contact, and urine can quickly absorb, and have to the prevention red stern of infant certain
Prevention effect.
Second web selects the web slightly thicker than the first web, and because fiber is thick, the obvious conductibility of wick effect is good,
And the machine-direction oriented degree of web made by coarse denier fiber is high, therefore it can effectively spread and conduct to core both ends, reduce paper diaper
Liquid storage rate on core single-area, and then improve effective rate of utilization of the urine on paper diaper core.
3rd web selects fineness to comb close between the second web and the moderate fiber of the first web, fiber finer
It is real, effectively keep out the urine bled back from absorptive core and be upwardly into surface layer, and pass through hydrophilic finish and handle, oozed under urine is easy,
So there is certain prevention effect to the prevention red stern of infant.
The first web of upper strata uses thinner fiber, and hydrophilic effect is strong, catches the liquid to get off on surface layer rapidly;Middle level
Using relatively thick fiber, vertical carding is strong, mainly plays diffusion;Undermost 3rd web is moderate using fineness
Based on fiber, comb it is more closely knit, effect be urine it is easy under ooze, but be not easy reverse osmosis.
The feature and performance of the present invention are described in further detail with reference to embodiments.
Embodiment 1 is referring to Fig. 1 and Fig. 3
Referring to Fig. 1, the present embodiment provides a kind of textile process device 100, including doffer's component devices 110, transferring roller to fill
Put 120, cylinder 130 and carding machine 140.
Referring to Fig. 1, doffer's component devices 110 include the first doffer 111, the second doffer 112 and the 3rd doffer 113;Comb
Machine 140 includes the first carding machine 141 and the second carding machine 142.
First carding machine 141 coordinates with the first doffer 111 and the second doffer 112 at the same time;The fibre that first carding machine 141 combs
Processing of the net through the first doffer 111 and the second doffer 112 is tieed up, is divided into the first web and the second web, and the second carding machine
Material is combed into the 3rd web by 142, and the 3rd processing of the web through the 3rd doffer 113, is transported to transfer roller arrangement 120.
Transfer roller arrangement 120 includes the first transferring roller 121, the second transferring roller 122 and the 3rd transferring roller 123;3rd fiber
Net is transported to cylinder 130 through the 3rd transferring roller 123, and the second web is transported to cylinder 130 through the second transferring roller 122, is finally
First web is transported to cylinder 130 through the first transferring roller 121.
First transferring roller 121, the second transferring roller 122 and the 3rd transferring roller 123;Two ring flanges 124 are included, and
By the close-connected connecting rod 125 of two ring flanges 124, connecting rod 125 is provided with 6, the setting of 6 rules of connecting rod 125
Have on ring flange 124;Ring flange 124 is connected to form skeleton with connecting rod 125, and ring flange 124 is provided with connecting hole 124a, connection
Bar 125 is provided at both ends with helicitic texture (not shown), and connecting rod 125 and connecting hole 124a coordinates, solid with ring flange 124
Fixed connection.
With reference to Fig. 2 and Fig. 3, the opposite side of ring flange 124 is provided with roller 126, roller 126 is sheathed on connecting rod
125, and coordinate with ring flange 124.
Ring flange 124 sets the card key 124b that restricted roller 126 is circumferentially rotated along ring flange 124, is set on roller 126
There is the card slot 126a coordinated with card key 124b.
One of them in two ring flanges 124 is provided with bearing 127, passes through the inner collar and outside support of bearing 127
(not shown) is fixedly connected, and the first transferring roller 121, the second transferring roller 122 and the 3rd transferring roller 123 can freely turn
It is dynamic.Another ring flange 124 is connected with actuating unit (not shown), and the first transferring roller 121, second can be promoted to shift
122 and the 3rd transferring roller 123 of roller rotates, you can completes appointing for the first web of conveying, the second web and the 3rd web
Business.
Embodiment 2
The present embodiment provides a kind of textile process method, this method is placed on process equipment using what embodiment 1 provided, carries out
Textile process.
Specific procedure of processing is as follows:
Fineness is combed and is transported to the 3rd doffer 113 by 1.1 by the second carding machine 142 for the 3rd web of 4 denier;
Cotton fiber is divided into the first web that fineness is 3 denier and fineness is 9 denier second by 1.2 by the first carding machine 141
Web;
1.3 and the first web is transported to the first doffer 111, the second web is transported to the second doffer 112;
1.4 control the rotating speed of the first doffer 111, the second doffer 112 and the 3rd doffer 113 ratio be 1:1.05:1.35;
3rd web is transported to the 3rd transferring roller 123 by 1.5 by the 3rd doffer 113, and the 3rd transferring roller 123 is first by the 3rd
Web is transported to cylinder 130;
Second web is transported to the second transferring roller 122 by 1.6 second doffers 112, and the second transferring roller 122 is by the second fiber
Net is transported to cylinder 130;Second web is superimposed on the 3rd web;
Second web is transported to the first transferring roller 121 by 1.7 first doffers 111, and the first transferring roller 121 is by the first fiber
Net is transported to cylinder 130;First web is superimposed on the second web;
Fibrous layer is made in first web, the second web and the 3rd web by 1.8 cylinders 130, and fibrous layer is made
Paper diaper.
Embodiment 3
The present embodiment provides a kind of textile process method, this method is placed on process equipment using what embodiment 1 provided, carries out
Textile process.
Specific procedure of processing is as follows:
Fineness is combed and is transported to the 3rd doffer 113 by 1.1 by the second carding machine 142 for the 3rd web of 6 denier;
Cotton fiber is divided into the first web that fineness is 4 denier and fineness is 12 denier second by 1.2 by the first carding machine 141
Web;
1.3 and the first web is transported to the first doffer 111, the second web is transported to the second doffer 112;
1.4 control the rotating speed of the first doffer 111, the second doffer 112 and the 3rd doffer 113 ratio be 1:1.1:1.4;
3rd web is transported to the 3rd transferring roller 123 by 1.5 by the 3rd doffer 113, and the 3rd transferring roller 123 is first by the 3rd
Web is transported to cylinder 130;
Second web is transported to the second transferring roller 122 by 1.6 second doffers 112, and the second transferring roller 122 is by the second fiber
Net is transported to cylinder 130;Second web is superimposed on the 3rd web;
Second web is transported to the first transferring roller 121 by 1.7 first doffers 111, and the first transferring roller 121 is by the first fiber
Net is transported to cylinder 130;First web is superimposed on the second web;
Fibrous layer is made in first web, the second web and the 3rd web by 1.8 cylinders 130, and fibrous layer is made
Paper diaper.
Embodiment 4
The present embodiment provides a kind of textile process method, this method is placed on process equipment using what embodiment 1 provided, carries out
Textile process.
Specific procedure of processing is as follows:
Fineness is combed and is transported to the 3rd doffer 113 by 1.1 by the second carding machine 142 for the 3rd web of 4 denier;
Cotton fiber is divided into the first web that fineness is 4 denier and fineness is 12 denier second by 1.2 by the first carding machine 141
Web;
1.3 and the first web is transported to the first doffer 111, the second web is transported to the second doffer 112;
1.4 control the rotating speed of the first doffer 111, the second doffer 112 and the 3rd doffer 113 ratio be 1:1.05:1.4;
3rd web is transported to the 3rd transferring roller 123 by 1.5 by the 3rd doffer 113, and the 3rd transferring roller 123 is first by the 3rd
Web is transported to cylinder 130;
Second web is transported to the second transferring roller 122 by 1.6 second doffers 112, and the second transferring roller 122 is by the second fiber
Net is transported to cylinder 130;Second web is superimposed on the 3rd web;
Second web is transported to the first transferring roller 121 by 1.7 first doffers 111, and the first transferring roller 121 is by the first fiber
Net is transported to cylinder 130;First web is superimposed on the second web;
Fibrous layer is made in first web, the second web and the 3rd web by 1.8 cylinders 130, and fibrous layer is made
Paper diaper.
Embodiment 5
The present embodiment provides a kind of textile process method, this method is placed on process equipment using what embodiment 1 provided, carries out
Textile process.
Specific procedure of processing is as follows:
Fineness is combed and is transported to the 3rd doffer 113 by 1.1 by the second carding machine 142 for the 3rd web of 6 denier;
Cotton fiber is divided into the first web that fineness is 3 denier and fineness is 9 denier second by 1.2 by the first carding machine 141
Web;
1.3 and the first web is transported to the first doffer 111, the second web is transported to the second doffer 112;
1.4 control the rotating speed of the first doffer 111, the second doffer 112 and the 3rd doffer 113 ratio be 1:1.1:1.35;
3rd web is transported to the 3rd transferring roller 123 by 1.5 by the 3rd doffer 113, and the 3rd transferring roller 123 is first by the 3rd
Web is transported to cylinder 130;
Second web is transported to the second transferring roller 122 by 1.6 second doffers 112, and the second transferring roller 122 is by the second fiber
Net is transported to cylinder 130;Second web is superimposed on the 3rd web;
Second web is transported to the first transferring roller 121 by 1.7 first doffers 111, and the first transferring roller 121 is by the first fiber
Net is transported to cylinder 130;First web is superimposed on the second web;
Fibrous layer is made in first web, the second web and the 3rd web by 1.8 cylinders 130, and fibrous layer is made
Paper diaper.
A kind of in conclusion textile process device provided by the invention;By reasonably setting carding machine, doffer, transfer
Roller and cylinder;By being rotatably assorted for carding machine, doffer, transferring roller and cylinder, substantial amounts of fibrous layer can be quickly produced;And use
The textile process device carries out textile process, and this method is by regulating and controlling the rotating speed of doffer, and uses the fibre of different fineness respectively
Dimension, can produce the fibrous layer for being effectively conducted liquid He preventing reverse osmosis, and fibrous layer is used to prepare paper diaper.
Embodiments described above is part of the embodiment of the present invention, instead of all the embodiments.The reality of the present invention
The detailed description for applying example is not intended to limit the scope of claimed invention, but is merely representative of the selected implementation of the present invention
Example.Based on the embodiments of the present invention, those of ordinary skill in the art are obtained without creative efforts
Every other embodiment, belongs to the scope of protection of the invention.
Claims (10)
1. a kind of textile process device, it is characterised in that the textile process device includes doffer's component devices, transferring roller fills
Put, cylinder and carding machine;The carding machine and doffer's component devices are rotatablely connected, doffer's component devices with described turn
Roller arrangement rotation connection is moved, the transferring roller is rotatablely connected with the cylinder.
2. textile process device according to claim 1, it is characterised in that doffer's component devices include first
Husband, the second doffer and the 3rd doffer, the transfer roller arrangement include the first transferring roller, the second transferring roller and the 3rd transferring roller;Institute
The first doffer and first transferring roller rotation connection, second doffer and second transferring roller rotation connection are stated, it is described
3rd doffer and the 3rd transferring roller rotation connection.
3. textile process device according to claim 2, it is characterised in that the carding machine includes the first carding machine and the
Two carding machines, first doffer and second doffer and the first carding machine are rotatablely connected, the 3rd doffer and described the
Two carding machines are rotatablely connected.
4. the textile process device according to Claims 2 or 3, it is characterised in that first transferring roller, second turn described
Moving roller and the 3rd transferring roller includes two ring flanges being oppositely arranged, and connects the connecting rod of two ring flanges, with
And it is fixedly installed in the roller of the ring flange.
A kind of 5. textile process method, it is characterised in that the first doffer and the second doffer divide the cotton fiber net of the first carding machine
For the first web and the second web, and the first transferring roller and the second transferring roller are respectively delivered to, the 3rd doffer is fine by the 3rd
Dimension net is transported to the 3rd transferring roller, and the 3rd web is transported to cylinder by the 3rd transferring roller;First transfer
First web and second web are transported to the cylinder by roller and second transferring roller respectively;Described first
Fibrous layer is made through the cylinder in web, second web and the 3rd web.
6. textile process method according to claim 5, it is characterised in that first doffer, second doffer and
The ratio of the rotating speed of 3rd doffer is 1:1.05-1.1:1.35-1.4.
7. textile process method according to claim 5, it is characterised in that the 3rd transferring roller is by the 3rd fiber
Net is transported to the cylinder, and second web is transported to the cylinder by second transferring roller, with the 3rd fiber
First web is transported on second web by net overlapping, first transferring roller, and institute is made through the cylinder
State fibrous layer.
8. textile process method according to claim 5, it is characterised in that the fibre fineness of the 3rd web is 4
Denier or 6 denier.
9. textile process method according to claim 5, it is characterised in that the fibre fineness of second web is 9-
12 denier.
10. textile process method according to claim 5, it is characterised in that the fibre fineness of first web is 3
Denier or 4 denier.
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CN201711312945.7A CN107938034A (en) | 2017-12-11 | 2017-12-11 | A kind of textile process device and textile process method |
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CN201711312945.7A CN107938034A (en) | 2017-12-11 | 2017-12-11 | A kind of textile process device and textile process method |
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CN113550035A (en) * | 2021-07-22 | 2021-10-26 | 南通双弘纺织有限公司 | Mixed carding machine and antibacterial blended yarn production method |
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