CN107858770A - A kind of textile process device for containing three carding machines and textile process method - Google Patents
A kind of textile process device for containing three carding machines and textile process method Download PDFInfo
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- CN107858770A CN107858770A CN201711306704.1A CN201711306704A CN107858770A CN 107858770 A CN107858770 A CN 107858770A CN 201711306704 A CN201711306704 A CN 201711306704A CN 107858770 A CN107858770 A CN 107858770A
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- Prior art keywords
- disk roller
- roller
- textile process
- web
- random
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Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/02—Carding machines
- D01G15/10—Carding machines with other apparatus, e.g. drafting devices, in integral or closely-associated combination
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/02—Carding machines
- D01G15/12—Details
- D01G15/26—Arrangements or disposition of carding elements
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/70—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Preliminary Treatment Of Fibers (AREA)
Abstract
A kind of textile process device for containing three carding machines and textile process method, belong to Machine Design and field of textiles.The textile process device provided by the invention for containing three carding machines, fibrous raw material by setting carry-over pinch rolls to be separated fiber, is then combed, is then again overlapped web by cylinder, fiber laminate is made by pre-comb body；Passed through using the textile process method for being placed on processing unit (plant) and regulation be set so that each part coordinates, rapidly and efficiently produce fiber laminate.
Description
Technical field
The present invention relates to Machine Design and field of textiles, and more particularly to a kind of textile process device for containing three carding machines and
Textile process method.
Background technology
The guide layer being used in baby paper diaper product between surface material and absorptive core, when urine passes through surface layer
When being oozed under material, the effect of guide layer is exactly by both ends of the urine oozed under it simultaneously downwards and to absorptive core blend
Conduction diffusion.Have in the conduction that most of guide layer on the market oozes under urine at present and have certain effect, but for such as
Preferably both ends conduction diffusion of the guiding urine to absorptive core is more general for what, and reverse osmosis is larger；Due to diffusion effect more
Typically, it is big to cut reverse osmosis, easily causes breed bacteria, causes the red stern of infant, it is therefore desirable to improve baby paper diaper to both ends
The ability that the ability of conduction is oozed with, so needing new textile process apparatus and method to prepare brand-new paper diaper again.
The content of the invention
It is an object of the invention to provide a kind of textile process device for containing three carding machines, the textile process device, can incite somebody to action
Web raw material makes a distinction, and is subsequently processed into fiber laminate.
Another object of the present invention is to provide a kind of textile process method, the textile process method utilizes above-mentioned weaving
Processing unit (plant), by rationally setting the parameter of device, can be rapidly and efficiently produce satisfactory fibrous layer.
The present invention is solved its technical problem and realized using following technical scheme.
A kind of textile process device for containing three carding machines, textile process device include pre-comb body, main carding mechanism and
Cylinder, pre-comb body include the first pre-comb body and the second pre-comb body, the first pre-comb body and the second pre-comb
Mechanism is oppositely arranged, and the first pre-comb body and the second pre-comb body are rotatablely connected with main carding mechanism respectively, main carding machine
Structure is rotatablely connected with cylinder.
A kind of textile process method, the first carry-over pinch rolls and the second carry-over pinch rolls by web feed separation into the first web and
Second web；First web is transported to upset disk roller, the second web warp through the first charging disk roller and the first random disk roller
Second charging disk roller and the second random disk roller are transported to upset disk roller, and the first web and the second web are through big disk roller and cylinder
Fiber laminate is made.
The beneficial effects of the invention are as follows：A kind of textile process device for containing three carding machines, by setting carry-over pinch rolls by fiber
Separated, then combed fibrous raw material by pre-comb body, then web is overlapped again by cylinder, is made
Fiber laminate；The textile process method that processing unit (plant) is placed on using this is adjusted by setting so that each part coordinates, quick high
Effect produces fiber laminate.
Brief description of the drawings
, below will be to required use in embodiment in order to illustrate more clearly of the technical scheme of embodiment of the present invention
Accompanying drawing be briefly described, it will be appreciated that the following drawings illustrate only certain embodiments of the present invention, therefore be not to be seen as
It is the restriction to scope, for those of ordinary skill in the art, on the premise of not paying creative work, can be with root
Other related accompanying drawings are obtained according to these accompanying drawings.
Fig. 1 is the schematic diagram for the textile process device that the embodiment of the present invention 1 provides；
Fig. 2 is the schematic diagram for the first random roller that the embodiment of the present invention 1 provides；
Fig. 3 is the sectional view in A-A directions in Fig. 2 that the embodiment of the present invention 1 provides；
Fig. 4 is the sectional view in B-B directions in Fig. 2 that the embodiment of the present invention 1 provides.
Icon：100- textile process devices；110- pre-comb bodies；The pre-comb bodies of 111- first；The preparings of 112- second
Manage mechanism；The carry-over pinch rolls of 113- first；The feed rollers of 114- first；The first random disk rollers of 115-；The carry-over pinch rolls of 116- second；117-
Two feed rollers；The second random disk rollers of 118-；119- ring flanges；119a- connecting rods；119b- connecting holes；119c- rollers；119d-
Card key；119e- necks；119f- bearings；The main carding mechanisms of 120-；121- overturns disk roller；The big disk rollers of 122-；130- doffer's machines
Structure；The doffers of 131- first；The doffers of 132- second；140- cylinders.
Embodiment
, below will be in the embodiment of the present invention to make the purpose, technical scheme and advantage of the embodiment of the present invention clearer
Technical scheme be clearly and completely described.Unreceipted actual conditions person, builds according to normal condition or manufacturer in embodiment
The condition of view is carried out.Agents useful for same or the unreceipted production firm person of instrument, it is the conventional production that can be obtained by commercially available purchase
Product.
Have below to a kind of textile process device for containing three carding machines and textile process method of the embodiment of the present invention
Body explanation.
A kind of textile process device for containing three carding machines, textile process device include pre-comb body, main carding mechanism and
Cylinder, pre-comb body include the first pre-comb body and the second pre-comb body, the first pre-comb body and the second pre-comb
Mechanism is oppositely arranged, and the first pre-comb body and the second pre-comb body are rotatablely connected with main carding mechanism respectively, main carding machine
Structure is rotatablely connected with cylinder.
Further, in present pre-ferred embodiments, the first pre-comb body includes the first carry-over pinch rolls, the first feed roller
With the first random disk roller；First carry-over pinch rolls and the first random disk roller are arranged on the opposite sides of the first feed roller, the first carry-over pinch rolls
It is rotatably assorted with the first feed roller, the first random disk roller is rotatably assorted with the first feed roller.
Further, in present pre-ferred embodiments, the second pre-comb body includes the second carry-over pinch rolls, the second feed roller
With the second random disk roller；Second carry-over pinch rolls and the second random disk roller are arranged on the opposite sides of the second feed roller, the second carry-over pinch rolls
It is rotatably assorted with the second feed roller, the second random disk roller is rotatably assorted with the second feed roller.
Further, in present pre-ferred embodiments, main carding mechanism includes upset disk roller and big disk roller, overturns disk roller
It is rotatablely connected with the first random disk roller and the second random disk roller, upset roller is rotatablely connected with big disk roller, and big disk roller turns with cylinder
Dynamic connection.
Further, in present pre-ferred embodiments, big disk roller is provided with multiple, multiple big disk rollers and cylinder rotation company
Connect.
Further, in present pre-ferred embodiments, the first random disk roller and the second random disk roller include two phases
To the ring flange of setting, the connecting rod of two ring flanges of connection.
Further, in present pre-ferred embodiments, the first random disk roller and the second random disk roller also include fixed peace
Loaded on the roller between two ring flanges.
Further, in present pre-ferred embodiments, ring flange is provided with card key, and roller is provided with neck, card key and
Neck coordinates.
Further, in present pre-ferred embodiments, card key is provided with two, and two card keys are oppositely arranged, neck with
Card key is correspondingly arranged on two.
A kind of textile process method, the first carry-over pinch rolls and the second carry-over pinch rolls by web feed separation into the first web and
Second web；First web is transported to upset disk roller, the second web warp through the first charging disk roller and the first random disk roller
Second charging disk roller and the second random disk roller are transported to upset disk roller, and the first web and the second web are through big disk roller and cylinder
Fiber laminate is made.
The specific method of textile process, step are as follows：
S1, traction of the fibre material through the first carry-over pinch rolls and the second carry-over pinch rolls, by fibre material be divided into the first web and
Second web, wherein because the first web is fine count fiber, and fine count fiber lighter weight centrifugal force is smaller, into first
Feed roller, the second web are coarse denier fibers, and coarse denier fiber is because unit mass is big, and centrifugal force is greatly hence into the second charging
Roller.
S2, the first web is through the first random roller and the second web combination by the second random roller, through overturning disk roller
Effect, formed two layer web.
S3, carding fiber net enter doffer mechanism by big disk roller, and by double to speed discrepancy is paid, web is divided into two
Layer, is then made fiber laminate.
First web is thinner web, can quickly absorb urine.And the web made by fine count fiber is soft
Degree is high, thus it is small with frictional force during baby's skin contact, and urine can quickly absorb, and have necessarily to the prevention red stern of infant
Prevention effect.
Second web selects the web slightly thicker than the first web, and because fiber is thick, the obvious conductibility of wick effect is good,
And the machine-direction oriented degree of web made by coarse denier fiber is high, therefore it can effectively spread and conduct to core body both ends, reduce paper diaper
Liquid storage rate on core body single-area, and then improve effective rate of utilization of the urine on paper diaper core body.
Paper diaper upper strata uses the first web, and the first web is thinner fiber, and hydrophilic effect is strong, catches face rapidly
The liquid to get off on layer；Middle level uses relatively thick fiber, and vertical carding is strong, mainly plays diffusion；Orlop uses thin
Spend based on moderate fiber, comb it is more closely knit, effect be urine it is easy under ooze, but be not easy reverse osmosis.
The feature and performance of the present invention are described in further detail with reference to embodiments.
Embodiment 1 is referring to Fig. 1 and Fig. 3
Referring to Fig. 1, the present embodiment provides a kind of textile process device 100 for containing three carding machines, including pre-comb body
110th, main carding mechanism 120, doffer mechanism 130 and cylinder 140.
Pre-comb body 110 includes the first pre-comb body 111 and the second pre-comb body 112；First pre-comb body
111 include the first carry-over pinch rolls 113, the first feed roller 114 and the first random disk roller 115, and the second pre-comb body 112 includes second
Carry-over pinch rolls 116, the second feed roller 117 and the second random disk roller 118；First carry-over pinch rolls 113 are provided with two, the second carry-over pinch rolls
116 are also equipped with two, therefore four the first carry-over pinch rolls 113 and the second carry-over pinch rolls 116 are regularly arranged in the way of 2 × 2；
And first carry-over pinch rolls 113 and the second carry-over pinch rolls 116 be oppositely arranged, the first carry-over pinch rolls 113 and the second carry-over pinch rolls 116 are rotatably assorted.
First feed roller 114 is rotatably assorted with the first carry-over pinch rolls 113；Second feed roller 117 and 116 turns of the second carry-over pinch rolls
It is dynamic to coordinate；First random 115 and second random disk roller 118 of disk roller coordinates with main carding mechanism 120 simultaneously.
Main carding mechanism 120 includes upset disk roller 121 and big disk roller 122, overturns 121 and first random disk roller 115 of disk roller
It is rotatably assorted simultaneously with upset disk roller 121 with the second random disk roller 118, realizes production.Big disk roller 122 and upset disk roller 121
It is by being rotatably assorted, having main carding mechanism 120 that web is superimposed together.
Big disk roller 122 and doffer mechanism 130；Doffer mechanism 130 includes the first doffer 131 and the second doffer 132, by first
The doffer 132 of doffer 131 and second collectively forms the structure of two pass husband, by the speed discrepancy of the first doffer 131 and the second doffer 132,
Web is divided into two layers, by the doffer mechanism 130 that the first doffer 131 and the second doffer 132 form by web feedstock transportation
To cylinder 140, formed by overlapping hot melt composite consolidation.
First random 115 and second random disk roller 118 of disk roller；Include two ring flanges 119, and by two ring flanges
119 close-connected connecting rod 119a, connecting rod 119a are provided with 6, and 6 connecting rod 119a rules are provided with ring flange
On 119；Ring flange 119 is connected to form skeleton with connecting rod 119a, and ring flange 119 is provided with connecting hole 119b, connecting rod 119a
Be provided at both ends with helicitic texture (not shown), connecting rod 119a and connecting hole 119b coordinates, and is fixed with ring flange 119
Connection.
Reference picture 2 and Fig. 3, are provided with roller 119c between two ring flanges 119, and roller 119c is sheathed on connecting rod
119a, and coordinate with ring flange 119.
Ring flange 119 sets the card key 119d that restricted roller 119c circumferentially rotates along ring flange 119, on roller 119c
It is provided with the neck 119e coordinated with card key 119d.
One of them in two ring flanges 119 is provided with bearing 119f, is propped up by bearing 119f inner collar with outside
Frame (not shown) is fixedly connected, and the first random 115 and second random disk roller 118 of disk roller is i.e. free to rotate.Another
Ring flange 119 is connected with actuating unit (not shown), can promote the first random 115 and second random disk roller 118 of disk roller
Rotate, you can complete the task of conveying fiber net.
Embodiment 2
The present embodiment provides a kind of textile process method, and this method utilizes the weaving containing three carding machines that embodiment 1 provides
Processing unit (plant) 100, carry out textile process.
Specific procedure of processing is as follows：
1.1 are separated fibre material by the first carry-over pinch rolls 113 and the second carry-over pinch rolls 116, in the He of the first carry-over pinch rolls 113
Second carry-over pinch rolls 116 rotation centrifugal force is to use down, and fibre material is divided into the first web and the second web；
1.2 first webs are fine count fiber, and into the first feed roller 114, the first feed roller 114 is defeated by the first web
It is sent to the first random disk roller 115；Second web is coarse denier fiber, and into the second feed roller 117, the second feed roller 117 is by
Two webs are transported to the second random disk roller 118；
1.3 the first webs through the first random 115 and second random disk roller 118 of disk roller conveying and the second web convey
To the upset disk roller 121 of main carding mechanism 120, the first web and the second web are kneaded into two layers of fibre by upset disk roller 121
Tie up net；
1.4 bilaminar fiber nets are transported to doffer mechanism 130 through big disk roller 122；
1.5 due to the speed discrepancy of the first doffer 131 and the second doffer 132, and the first doffer 131 and the second doffer's 132 turns
Fast ratio is：1:1.05, bilaminar fiber net is divided into single fiber layer；
Single fiber layer is transported to cylinder 140 by 1.6 first doffers 131 and the second doffer 132, by cylinder 140 by single fiber
Layer hot melt composite consolidation forms fiber laminate；
Paper diaper are made in fiber laminate by 1.7.
Embodiment 3
The present embodiment provides a kind of textile process method, and this method utilizes the weaving containing three carding machines that embodiment 1 provides
Processing unit (plant) 100, carry out textile process.
Specific procedure of processing is as follows：
1.1 are separated fibre material by the first carry-over pinch rolls 113 and the second carry-over pinch rolls 116, in the He of the first carry-over pinch rolls 113
Second carry-over pinch rolls 116 rotation centrifugal force is to use down, and fibre material is divided into the first web and the second web；
1.2 first webs are fine count fiber, and into the first feed roller 114, the first feed roller 114 is by the first web
It is transported to the first random disk roller 115；Second web is coarse denier fiber, and into the second feed roller 117, the second feed roller 117 will
Second web is transported to the second random roller 118；
1.3 the first webs through the first random 115 and second random disk roller 118 of disk roller conveying and the second web convey
To the upset disk roller 121 of main carding mechanism 120, the first web and the second web are kneaded into two layers of fibre by upset disk roller 121
Tie up net；
1.4 bilaminar fiber nets are transported to doffer mechanism 130 through big disk roller 122；
1.5 due to the speed discrepancy of the first doffer 131 and the second doffer 132, and the first doffer 131 and the second doffer's 132 turns
Fast ratio is：1:1.07, bilaminar fiber net is divided into single fiber layer；
Single fiber layer is transported to cylinder 140 by 1.6 first doffers 131 and the second doffer 132, by cylinder 140 by single fiber
Layer hot melt composite consolidation forms fiber laminate；
Paper diaper are made in fiber laminate by 1.7.
In summary, a kind of textile process device provided by the invention；By reasonably setting pre-comb body, main combing
Mechanism and cylinder；By being rotatably assorted for pre-comb body, main carding mechanism and cylinder, substantial amounts of fibrous layer can be quickly produced；
And using the textile process device to carry out textile process, this method is by regulating and controlling the rotating speed of doffer, and respectively using different thin
The fiber of degree, the fibrous layer for being effectively conducted liquid He preventing reverse osmosis can be produced, and by fibrous layer for preparing paper diaper.
Embodiments described above is part of the embodiment of the present invention, rather than whole embodiments.The reality of the present invention
The detailed description for applying example is not intended to limit the scope of claimed invention, but is merely representative of the selected implementation of the present invention
Example.Based on the embodiment in the present invention, what those of ordinary skill in the art were obtained under the premise of creative work is not made
Every other embodiment, belongs to the scope of protection of the invention.
Claims (10)
- A kind of 1. textile process device for containing three carding machines, it is characterised in that the textile process device include pre-comb body, Main carding mechanism and cylinder, the pre-comb body include the first pre-comb body and the second pre-comb body, and described first is pre- Carding mechanism and second pre-comb body are oppositely arranged, first pre-comb body and second pre-comb body point It is not rotatablely connected with the main carding mechanism, the main carding mechanism is rotatablely connected with the cylinder.
- 2. the textile process device according to claim 1 for containing three carding machines, it is characterised in that the first pre-comb machine Structure includes the first carry-over pinch rolls, the first feed roller and the first random disk roller；First carry-over pinch rolls are set with the described first random disk roller The opposite sides in first feed roller is put, first carry-over pinch rolls are rotatably assorted with first feed roller, and described first Random disk roller is rotatably assorted with first feed roller.
- 3. the textile process device according to claim 2 for containing three carding machines, it is characterised in that the second pre-comb machine Structure includes the second carry-over pinch rolls, the second feed roller and the second random disk roller；Second carry-over pinch rolls are set with the described second random disk roller The opposite sides in second feed roller is put, second carry-over pinch rolls are rotatably assorted with second feed roller, and described second Random disk roller is rotatably assorted with second feed roller.
- 4. the textile process device according to claim 3 for containing three carding machines, it is characterised in that the main carding mechanism bag Upset disk roller and big disk roller are included, the upset disk roller is rotatablely connected with the described first random disk roller and the second random disk roller, The upset roller is rotatablely connected with the big disk roller, and the big disk roller is rotatablely connected with the cylinder.
- 5. the textile process device according to claim 4 for containing three carding machines, it is characterised in that the big disk roller is provided with Multiple, multiple big disk rollers are rotatablely connected with the cylinder.
- 6. the textile process device according to claim 5 for containing three carding machines, it is characterised in that the first random disk roller Include two ring flanges being oppositely arranged with the described second random disk roller, connect the connecting rod of two ring flanges.
- 7. the textile process device according to claim 6 for containing three carding machines, it is characterised in that the first random disk roller And the second random disk roller also roller including being fixedly installed between two ring flanges.
- 8. the textile process device according to claim 7 for containing three carding machines, it is characterised in that the ring flange is provided with Card key, the roller are provided with neck, and the card key and the neck coordinate.
- 9. the textile process device according to claim 8 for containing three carding machines, it is characterised in that the card key is provided with two Individual, two card keys are oppositely arranged, and the neck is correspondingly arranged on two with the card key.
- A kind of 10. textile process method, it is characterised in that the first carry-over pinch rolls and the second carry-over pinch rolls are by web feed separation into One web and the second web；First web is transported to twist rollers through the first charging disk roller and the first random disk roller Wheel, second web are transported to upset disk roller through the second charging disk roller and the second random disk roller, first web and Fiber laminate is made through big disk roller and cylinder in second web.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711306704.1A CN107858770A (en) | 2017-12-11 | 2017-12-11 | A kind of textile process device for containing three carding machines and textile process method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711306704.1A CN107858770A (en) | 2017-12-11 | 2017-12-11 | A kind of textile process device for containing three carding machines and textile process method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107858770A true CN107858770A (en) | 2018-03-30 |
Family
ID=61705422
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711306704.1A Pending CN107858770A (en) | 2017-12-11 | 2017-12-11 | A kind of textile process device for containing three carding machines and textile process method |
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| Country | Link |
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| CN (1) | CN107858770A (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1134187A (en) * | 1965-08-31 | 1968-11-20 | Carding Spec Canada | Improvements in or relating to the mixing and blending of fibres |
| CN202107817U (en) * | 2011-05-23 | 2012-01-11 | 东华大学 | Carding web forming system for non-woven high yield carding machine |
| CN202466005U (en) * | 2012-03-07 | 2012-10-03 | 青岛东佳纺机（集团）有限公司 | Non-woven fabric carding machine |
| CN105386236A (en) * | 2015-12-19 | 2016-03-09 | 陈勇 | High-strength high-elongation non-woven fabric processing technique and combing machine |
| CN105648582A (en) * | 2016-04-03 | 2016-06-08 | 辽东学院 | Carding machine equipment for textile fibers |
| CN207919044U (en) * | 2017-12-11 | 2018-09-28 | 湖南英氏营养品股份有限公司 | A kind of textile process device containing three carding machines and textile process system |
-
2017
- 2017-12-11 CN CN201711306704.1A patent/CN107858770A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1134187A (en) * | 1965-08-31 | 1968-11-20 | Carding Spec Canada | Improvements in or relating to the mixing and blending of fibres |
| CN202107817U (en) * | 2011-05-23 | 2012-01-11 | 东华大学 | Carding web forming system for non-woven high yield carding machine |
| CN202466005U (en) * | 2012-03-07 | 2012-10-03 | 青岛东佳纺机（集团）有限公司 | Non-woven fabric carding machine |
| CN105386236A (en) * | 2015-12-19 | 2016-03-09 | 陈勇 | High-strength high-elongation non-woven fabric processing technique and combing machine |
| CN105648582A (en) * | 2016-04-03 | 2016-06-08 | 辽东学院 | Carding machine equipment for textile fibers |
| CN207919044U (en) * | 2017-12-11 | 2018-09-28 | 湖南英氏营养品股份有限公司 | A kind of textile process device containing three carding machines and textile process system |
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