CN107937748B - A method of tungsten molybdenum copper composite material is prepared with high current electrical resistance sintering - Google Patents

A method of tungsten molybdenum copper composite material is prepared with high current electrical resistance sintering Download PDF

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CN107937748B
CN107937748B CN201710983770.6A CN201710983770A CN107937748B CN 107937748 B CN107937748 B CN 107937748B CN 201710983770 A CN201710983770 A CN 201710983770A CN 107937748 B CN107937748 B CN 107937748B
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composite material
tungsten
copper composite
powder
electrical resistance
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CN107937748A (en
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冯可芹
周虹伶
柯思璇
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Sichuan University
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Sichuan University
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/04Making non-ferrous alloys by powder metallurgy
    • C22C1/045Alloys based on refractory metals
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/10Sintering only
    • B22F3/105Sintering only by using electric current other than for infrared radiant energy, laser radiation or plasma ; by ultrasonic bonding
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C27/00Alloys based on rhenium or a refractory metal not mentioned in groups C22C14/00 or C22C16/00
    • C22C27/04Alloys based on tungsten or molybdenum
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C30/00Alloys containing less than 50% by weight of each constituent
    • C22C30/02Alloys containing less than 50% by weight of each constituent containing copper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2998/00Supplementary information concerning processes or compositions relating to powder metallurgy
    • B22F2998/10Processes characterised by the sequence of their steps
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Manufacturing & Machinery (AREA)
  • Powder Metallurgy (AREA)

Abstract

Method disclosed by the invention with high current electrical resistance sintering preparation tungsten molybdenum copper composite material is first to mix well tungsten powder, molybdenum powder and copper powder ball milling, powder after mixing is put into mold and is pressed into cylindrical structure green compact, then it puts the green body into reaction chamber, with specific heat treatment process, tungsten molybdenum copper composite material is prepared at a lower temperature.Due to the present invention be directed to existing infiltration method prepare tungsten copper alloy there are the problem of, a kind of method with high current electrical resistance sintering preparation tungsten molybdenum copper composite material is provided, compared with existing infiltration method, this method can make preparation temperature be reduced to 700 ~ 1000 DEG C by 1100 ~ 1600 DEG C, preparation time can also be made to foreshorten to 4 ~ 27min by 100 ~ 760min, and the present invention directly acts on green body using electric field that densification process can be completed to its instant heating, technique, easy to implement is simplified, also can get that crystal grain is tiny and compact product.Solves the disadvantages of sintering temperature existing for existing sintering method is high, sintering time is long, complex process.

Description

A method of tungsten molybdenum copper composite material is prepared with high current electrical resistance sintering
Technical field
The invention belongs to technical field of composite preparation, and in particular to a kind of compound with high current electrical resistance sintering tungsten copper The preparation method of material.
Background technique
W-Cu and Mo-Cu alloy is all the two-phase mixtures tissue group by being neither dissolved and not formed intermetallic compound mutually At composite material.W-Cu has the characteristics that good resistance to arc erosion, resistance fusion welding, high intensity and high rigidity, extensive Applied to electric, military equipment, aerospace and other new technical fields, though Mo-Cu can largely realize component Loss of weight requirement, but its elevated temperature strength and Burning corrosion resistance are still not competent under high-temperature severe environment, can be only applied to some make With the lower occasion of temperature, such as airvane, counterweight, connecting plate.Therefore, on the basis of W-Cu alloy, with part Mo at Divide upper substitution W, synthesis W-Mo-Cu composite material is expected to realize the optimum organization of W-Cu, Mo-Cu alloy property, and can be according to need Change tungsten proportion more neatly to regulate and control to material property, further widens the application range of material, be suitable for More fields.
It is very few to the research report of W-Mo-Cu composite material both at home and abroad at present, newly retrieved and institute is looked into through technology The technology related to the present invention recognized only has two.(tungsten seeps the mechanical property of copper product to Tang Liangliang et al. and tissue is ground Study carefully, powder metallurgy industry, 2011,21 (3): 6-10) it tungsten is prepared using traditional infiltration method seeps copper product, this method is by powder Granularity be respectively 6.64 μm tungsten powder and 5.0 μm molybdenum powder mix after through cold isostatic compaction, pass through specific heat treatment process Tungsten skeleton (specific process parameter Wen Zhongwei is provided) is made, metal infiltration of copper is then obtained into tungsten into skeleton in seeping copper furnace Molybdenum seeps copper product.CN103194629 discloses a kind of preparation method of tungsten molybdenum copper composite material, equally with tungsten mixed-powder pressure Tungsten biscuit is made, then tungsten skeleton is obtained with the sintering method pre-burning of first vacuum, rear hydrogen atmosphere, then soaks pre-burning skeleton Enter in liquid phase copper and tungsten molybdenum copper composite material is prepared.Its preparation process are as follows: by tungsten biscuit be placed under vacuum conditions with 10 ~ The heating rate of 30 DEG C/min keeps the temperature 60 ~ 240min after being warming up to 800 ~ 1600 DEG C, is then switched off vacuum, is filled with into heating furnace Hydrogen, continues 60 ~ 240min of heat preservation, and last furnace cooling obtains tungsten skeleton;Again in 1100 ~ 1400 DEG C of 20 ~ 120min of infiltration Cooling obtains tungsten molybdenum copper composite material afterwards.This method is not only more demanding to production equipment, and it is high to consume energy;Secondly because need to first obtain Tungsten skeleton infiltration again is obtained, it need to be by being heat-treated twice, therefore complex process, long preparation period considerably increase production cost;And Sintering temperature is high, sintering time is long, be easy to cause material grains coarse, influences application of the material as new function material.
To sum up, the method for preparing tungsten molybdenum copper composite material for above-mentioned existing two is infiltration method, i.e., first in high temperature Under the conditions of prepare tungsten skeleton, then copper is seeped to prepare tungsten molybdenum copper composite material by high temperature.There are sintering temperature height, burning for this method Knot time length, crystal grain are grown up the disadvantages of serious, and these cumbersome processes increase production process, increase the difficulty of production Degree increases production cost, to limit the popularization and application of tungsten molybdenum copper composite material to a certain extent.
Summary of the invention
The purpose of the present invention is in view of the above-mentioned problems of the prior art, providing a kind of with the preparation of high current electrical resistance sintering The method of tungsten molybdenum copper composite material, this process simplify techniques and easy to implement, reduce production cost.With existing infiltration Method preparation tungsten molybdenum copper composite material is compared, and high current resistance sintering process is applied to sintering preparation W-Mo-Cu alloy, preparation temperature 700 ~ 1000 DEG C can be reduced to by 1100 ~ 1600 DEG C, preparation time can also be foreshortened to 4 ~ 27min by 100 ~ 760min, and tungsten, molybdenum are brilliant Grain is tiny and is tightly combined, and consumption electric energy only has the 1/4 ~ 1/3 of conventional sintering technique, solves the existing burning of existing infiltration method The disadvantages of junction temperature is high, sintering time is long, complex process.
Method provided by the invention with high current electrical resistance sintering preparation tungsten molybdenum copper composite material, the concrete technology of this method Step and condition are as follows.
1, first 25 ~ 45wt%W, 35 ~ 55wt%Mo and 10 ~ 30wt%Cu powder are added stainless in high-energy planetary formula ball mill In steel ball grinding jar, then carry out ball milling be uniformly mixed (rotational speed of ball-mill be 80 ~ 150r/min, Ball-milling Time be 0.5 ~ 4 hour), A little alcohol is added while ball milling to prevent powder to be oxidized in mechanical milling process.
2, by the uniform tungsten copper powders of ball milling mixing be pressed into a mold cylindrical structure and relative density be 68% ~ Green compact, are then placed in heating equipment by 80% green compact, output voltage is 3 ~ 10V, output electric current is 4000 ~ 12000A Electric field, using electric field directly act on green body to its instant heating realize sintering densification.It is 10 in vacuum degree-3The condition of Pa Under, 1 ~ 5min is kept the temperature after so that green compact is warming up to 200 DEG C, is then continuously heating to 700 ~ 1000 with the heating rate of 10 ~ 200 DEG C/s Apply dwell pressure P(10 ~ 45MPa after DEG C), then keep the temperature power-off after 5 ~ 15min and obtain W-Mo-Cu alloy.
In order to which the purpose of the present invention is better achieved, the present invention additionally uses following measures: the grain of W, Mo powder used Degree is 2 ~ 3 μm, uses granularity for 20 ~ 30 μm of Cu powder.
Compared with prior art, the present invention having the positive effect that.
1, it is acted directly on green compact due to the present invention using electric field, to reduce activation energy, promotes lattice diffusion, The solid-state diffusion between the powder in green compact can thus be accelerated, be conducive to the densification of sintered body, and then realize in cryogenic conditions Under can also realize solid-state diffusion and reach densification, obtain the purpose of sintered body.
2, the present invention prepares tungsten molybdenum copper composite material with high current resistance sintering process, prepares tungsten copper with existing infiltration method Composite material is compared, and this method can make preparation temperature be reduced to 700 ~ 1000 DEG C by 1100 ~ 1600 DEG C, can also make preparation time by 100 ~ 760min foreshortens to 4 ~ 27min, and consumption electric energy only has the 1/4 ~ 1/3 of conventional sintering technique.
3, since the sintering temperature with the method for the present invention sintering tungsten molybdenum copper composite material is low, sintering time is short, thus is sintered The grain growth of body can be effectively controlled, and (existing infiltration method prepares tungsten to available 0.5 ~ 3 μm or so of superfine grained structure The grain structure of copper alloy is 10 ~ 15 μm), be conducive to the performance for improving material.
4, tungsten molybdenum copper composite material is prepared compared to infiltration method, and the present invention directly passes through green body using electric current and rapidly adds to it Densification process preparation tungsten molybdenum copper composite material can be completed in heat, thus enormously simplifies production technology, shortens manufacturing cycle, Energy consumption can be not only reduced, production cost is further saved, can also improve the operating condition for preparing environment.Therefore it consumes energy low, all Phase is short, high-efficient, meets the requirement of " green production ".
5, since the technological parameters such as heating rate of the invention, pressure are adjustable, it can be convenient, efficiently control Heating process.
6, the method for the present invention is simple, reliable, can easily be accommodated control.
With reference to the accompanying drawings and examples, technical scheme of the present invention will be described in further detail.
Detailed description of the invention
Fig. 1 is thermal simulation machine heating part schematic diagram of the present invention.
Fig. 2 is tungsten molybdenum copper composite material microstructure figure prepared by the embodiment of the present invention 3.
Fig. 3 is tungsten molybdenum copper composite material microstructure figure prepared by the embodiment of the present invention 6.
Fig. 4 is tungsten molybdenum copper composite material microstructure figure prepared by the embodiment of the present invention 11.
Fig. 5 is tungsten molybdenum copper composite material microstructure figure prepared by the embodiment of the present invention 12.
Fig. 6 is tungsten molybdenum copper composite material microstructure figure prepared by the embodiment of the present invention 15.
Fig. 7 is tungsten molybdenum copper composite material microstructure figure prepared by the embodiment of the present invention 20.
Specific embodiment
The present invention is specifically described below by embodiment, it is necessary to which indicated herein is that the present embodiment is served only for Invention is further explained, should not be understood as limiting the scope of the invention, the person skilled in the art in the field Some nonessential modifications and adaptations can be made according to the content of aforementioned present invention.
It is worth noting that: 1) ratio of following embodiment used in material be mass percent;2) present invention is implemented Example is all to be pressed into diameter as 13.1mm, is highly the cylinder green compact of 11mm, then controllable pulse electric current (4000 is added on green compact ~ 12000A), green body is directly acted on using electric field, and sintering densification process is realized to its instant heating.
The specific implementation steps of the present invention are as follows.
Embodiment 1 ~ 20.
1, the copper powder for being 20 ~ 30 μm by granularity, the tungsten powder and molybdenum powder that granularity is 2 ~ 3 μm are respectively according to quality listed in table Proportion, which is added in high-energy planetary formula ball mill, carries out ball milling, while a little alcohol is added to prevent powder in ball milling in ball grinder It is oxidized in the process.
2, the tungsten copper powders that ball milling mixes are packed into the green compact that cylindrical structure is pressed into mold, and green relative density It is maintained at 68% ~ 80%.
3, green compact are placed in heating equipment, in the electricity that output voltage is 3 ~ 10V, output electric current is 4000 ~ 12000A , vacuum degree 10-3Under conditions of Pa, to green compact direct-electrifying carry out instant heating, after so that green compact is warming up to 200 DEG C keep the temperature 1 ~ 5min applies dwell pressure P(10 ~ 45MPa after being then continuously heating to 700 ~ 1000 DEG C with the heating rate of 10 ~ 200 DEG C/s), Power-off obtains W-Mo-Cu alloy after keeping the temperature 5 ~ 15min again.
4, blank shape remains intact in sintering process, and the densification degree of gained tungsten copper alloy is very high;In order to compare The microscopic appearance difference of the method for the present invention and the tungsten copper alloy of traditional infiltration method preparation, by the embodiment of the present invention 3,6,11,12, 15,20 sintering gained tungsten copper alloys it has been carried out with scanning electron microscope observation photograph, photo see respectively Fig. 2,3,4,5,6, 7.It can be seen from the figure that all extremely tiny with the method for the present invention sintering tungsten molybdenum copper composite material crystal grain, this illustrates energy of the present invention Obtain fine grain structure and tungsten copper alloy with high performance
The formula and process conditions of each embodiment of 1 W-Mo-Cu composite material of table

Claims (4)

1. a kind of method with high current electrical resistance sintering preparation tungsten molybdenum copper composite material, it is characterised in that first will be with weight percent 25 ~ 45wt%W, the 35 ~ 55wt%Mo and 10 ~ 30wt%Cu powder of meter are uniformly mixed according to the proportion, then the tungsten copper powders that will be mixed It is pressed into cylindrical structure and relative density in a mold as 68% ~ 80% green compact, green compact is then placed in heating equipment In, in the electric field that output voltage is 3 ~ 10V, output electric current is 4000 ~ 12000A, vacuum degree 10-3Under conditions of Pa, to green compact Direct-electrifying carries out instant heating, 1 ~ 5min is kept the temperature after so that green compact is warming up to 200 DEG C, then with the heating rate of 10 ~ 200 DEG C/s Apply the dwell pressure P of 10 ~ 45Mpa after being continuously heating to 700 ~ 1000 DEG C, then keeps the temperature power-off after 5 ~ 15min and obtain W-Mo-Cu Alloy.
2. a kind of method with high current electrical resistance sintering preparation tungsten molybdenum copper composite material according to claim 1, feature It is that this method directly acts on green body using electric field and densification process can be completed to its instant heating.
3. a kind of method with high current electrical resistance sintering preparation tungsten molybdenum copper composite material according to claim 1, feature It is that entirely heating preparation process only needs 4 ~ 27min.
4. a kind of method with high current electrical resistance sintering preparation tungsten molybdenum copper composite material according to claim 1, feature Be using the granularity of W, Mo powder be 2 ~ 3 μm, use granularity for 20 ~ 30 μm of Cu powder.
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CN109207762A (en) * 2018-10-29 2019-01-15 四川大学 A method of tungsten molybdenum copper composite material is prepared with microwave sintering
CN110480008B (en) * 2019-09-03 2021-10-15 北京工业大学 Three-dimensional communicated tungsten-based composite material prepared by laser 3D printing and preparation method thereof
CN110983085A (en) * 2019-12-28 2020-04-10 泰州市华诚钨钼制品有限公司 Manufacturing process of tungsten-molybdenum composite material
JP7262425B2 (en) * 2020-06-18 2023-04-21 株式会社日本製鋼所 Electric sintering method and electric sintering apparatus
CN112620631A (en) * 2020-11-20 2021-04-09 四川大学 Method for preparing Mo-Cu alloy by field-assisted activation sintering
CN118422025B (en) * 2024-07-01 2024-10-18 汕头大学 Plasticized wear-resistant alloy material and preparation method thereof

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