CN107918345A - A kind of nuclear power MVR automation control systems and its control method - Google Patents
A kind of nuclear power MVR automation control systems and its control method Download PDFInfo
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- CN107918345A CN107918345A CN201610876610.7A CN201610876610A CN107918345A CN 107918345 A CN107918345 A CN 107918345A CN 201610876610 A CN201610876610 A CN 201610876610A CN 107918345 A CN107918345 A CN 107918345A
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/05—Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
- G05B19/058—Safety, monitoring
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/10—Plc systems
- G05B2219/16—Plc to applications
- G05B2219/163—Domotique, domestic, home control, automation, smart, intelligent house
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Abstract
The present invention relates to a kind of nuclear power MVR automation control systems and its control method, which includes, PLC and acquisition system, remote data system, hot wind pumping system, solenoid valve block with PLC communication connections;Acquisition system is used for the Various types of data for gathering small-sized heat pump vaporising device;PLC is used for the Various types of data for receiving acquisition system collection, and sends instruction;Hot wind pumping system is used to adjust the pressure in apparatus for controlling speed according to the instruction of PLC;Solenoid valve block is used to carry out on-off line operation according to the instruction of PLC;Remote data system is used for director data and the Various types of data of acquisition system collection for receiving PLC, and Document Solution.The system is based on small-sized heat pump vaporising device and PLC, by determining the parameter of thermo-compression evaporation device under negative pressure operating mode, so that regulating system flow and variable parameter are automated, to ensure to reach system requirements to the purified treatment of chemical waste fluid.
Description
Technical field
The present invention relates to a kind of control system and its control method, more particularly to a kind of MVR applied to nuclear power to automate
Control system and its control method, belong to technical field of automatic control.
Background technology
The factory site waste disposal facilities (SRTF) of three generations's nuclear power AP1000 using " full factory shares, from heap pattern, concentration at
The mode of reason ", multicomputer share a SRTF, the radiation that nuclear island waste treatment system can not be handled during handling each unit operation
Property waste, such as chemical waste fluid, spent resin.Rough estimation, the SRTF in each factory site need to handle all kinds of radioactivity in full factory site every year
Chemical waste fluid about 200m3, wherein most are nuclear island chemical waste fluid.
According to the applicant understood, existing processing method there is no using Technique of Heat Pump Evaporation to radio chemistry waste liquid at
The precedent of reason, and conventional method is with occupation area of equipment is big, running cost is high, energy consumption is big, waste heat discharge capacity is more, the effect of processing
The shortcomings that rate is low,
The content of the invention
It is an object of the invention to:A kind of nuclear power MVR automation control systems and its control method are provided, based on small-sized
Thermo-compression evaporation device and PLC, by determining the parameter of thermo-compression evaporation device under negative pressure operating mode, so as to automate regulating system flow
And variable parameter, to ensure to reach system requirements to the purified treatment of chemical waste fluid.
In order to reach object above, there is provided a kind of nuclear power MVR automation control systems, including PLC and with PLC communicate connect
Acquisition system, remote data system, hot wind pumping system, the solenoid valve block connect;
Acquisition system is used for the Various types of data for gathering small-sized heat pump vaporising device, sends to PLC;
PLC is used for the Various types of data for analyzing and processing acquisition system collection, and sends instruction;
Hot wind pumping system is used to adjust the pressure in apparatus for controlling speed according to the instruction of PLC;
Solenoid valve block is used to carry out on-off line operation according to the instruction of PLC;
Remote data system is used for director data and the Various types of data of acquisition system collection for receiving PLC, and Document Solution.
The present invention preferred solution be:Acquisition system includes temperature sensor and pressure transmitter, small for gathering in real time
Temperature information and pressure information in type thermo-compression evaporation device, and it is transmitted to PLC.
Preferably, hot wind pumping system includes wind turbine and frequency converter, and wind turbine connects the I/O ports of PLC by frequency converter.
Preferably, remote data system includes server and client side;
Server is used for the data of the Various types of data for the director data and acquisition system collection for receiving storage PLC;
Client is used for the Various types of data of login service device display storage, and is believed according to the director data display reminding of PLC
Breath.
Preferably, solenoid valve block includes butterfly valve, inlet valve, condensate liquid valve and heat dissipation valve.
The present invention also provides a kind of nuclear power MVR automation control methods, including:
Step 1, initialization data, resets all valves, and monitoring device wind pressure and condensation liquid case liquid level;
Step 2, start hot wind pumping system, equipment is vacuumized, when being down to 90KPa in 30 seconds, open butterfly valve and into
Material valve starts to feed;
Step 3, when charging liquid level reaches high liquid level, stop charging, begin to warm up, when feed temperature and vapor (steam) temperature reach
Stop heating to design temperature;
Step 4, butterfly valve is closed, the down periods eliminate whether pressure in feed liquid bubble and detection device is less than 0.05MPa, if
It is to be recycled into step 2, otherwise, into next step;
Step 5, when butterfly valve is closed in place, opening condensation fluid valve carries out liquid material concentration, when liquid level is concentrated to low liquid level
Inlet valve fluid infusion is opened, when liquid level reaches high liquid level after fluid infusion, is then again switched off inlet valve, when liquid level is concentrated to time of low liquid level
When number reaches preset times, discharge is shut down.
Preferably, in the liquid material concentration process of step 5, when liquid level triggers high liquid level in cooling cylinder, then condensate liquid is closed
Valve, carries out discharge opeing to condensation liquid case, when cooling cylinder internal trigger low liquid level, stops discharge opeing, reopen condensate liquid valve.
Preferably, in method, according to temperature in equipment, including:
When 100 DEG C of < T≤113 DEG C, heat dissipation valve opens 1s every 5s;
When 113 DEG C of < T≤118 DEG C, heat dissipation valve opens 1s every 3s;
As 118 DEG C of < T, heat dissipation valve maintains a normally open;
As 135 DEG C≤T, alarm is shut down.
Preferably, step 6 is further included, opens water pump, the water filling into equipment, opens each valve and cleaned successively, cleaning
After, switch off the pump discharge opeing.
The present invention has the beneficial effect that:The control system uses PLC as core, and technique to small-sized heat pump vaporising device, set
Standby state, process variable and data are analyzed, and realize the automation switching and the start and stop of equipment of flow as needed;To technique
Process and equipment carry out interlock protection;Operation data record filing to system;It can also realize the local operation of engineering site
And data are checked;Logged in by remote data collection of server and subscription client and inquire about real-time and historical data;System is also real
Showed the charging of machine, heating, conversion, concentration, process defoaming, to shut down discharge, the full-automatic and height of cleaning function intelligent,
Reach safety, economic, environmental protection effect.
Brief description of the drawings
The present invention is further illustrated below in conjunction with the accompanying drawings.
Fig. 1 is the system architecture diagram of the present invention.
Fig. 2 is the autocontrol method flow chart of the present invention.
Embodiment
Embodiment one
Refering to Figure 1, a kind of nuclear power MVR automation control systems, including PLC11 and being communicated with PLC11 is connected
Acquisition system 12, remote data system 13, hot wind pumping system 14, solenoid valve block 15;
Acquisition system 12 is used for the Various types of data for gathering small-sized heat pump vaporising device, sends to PLC;
PLC11 is used for the Various types of data for analyzing and processing the collection of acquisition system 12, and sends instruction;
Hot wind pumping system 14 is used to adjust the pressure in apparatus for controlling speed according to the instruction of PLC11.
Solenoid valve block 15 is used to carry out on-off line operation according to the instruction of PLC11.
Remote data system 13 is used for director data and the Various types of data of acquisition system collection for receiving PLC11, and records
Filing.
Acquisition system 12 includes temperature sensor and pressure transmitter, for gathering in real time in small-sized heat pump vaporising device
Temperature information and pressure information, and it is transmitted to PLC.
Hot wind pumping system 14 includes wind turbine and frequency converter, and wind turbine connects the I/O ports of PLC by frequency converter.
Remote data system 13 includes server and client side;
Server is used for the data of the Various types of data for the director data and acquisition system collection for receiving storage PLC;
Client is used for the Various types of data of login service device display storage, and is believed according to the director data display reminding of PLC
Breath.
Solenoid valve block 15 includes butterfly valve, inlet valve, condensate liquid valve and heat dissipation valve.
System specifically further includes in the present embodiment:
PLC input points and the specific of output point are distributed as shown in Table 1 and Table 2,
Title | Address | Data type | Explanation |
V4006_OP | I 0.0 | BOOL | V4006_OP |
V4006_CL | I 0.1 | BOOL | V4006_CL |
AT/MT | I 0.2 | BOOL | Automatic permission/manual ringing |
V4028_OP | I 0.3 | BOOL | V4028_OP |
V4028_CL | I 0.4 | BOOL | V4028_CL |
Motor operation | I 1.2 | BOOL | Motor operation |
Electrical fault | I 1.3 | BOOL | Electrical fault |
Motor prepares | I 1.4 | BOOL | Motor prepares |
PLC is controlled | I 136.0 | BOOL | System control is effective |
Operate emergency stop | I 136.1 | BOOL | |
Cabinet door emergency stop | I 136.2 | BOOL | |
Noise reduction | I 136.3 | BOOL | |
LS4003 | I 136.4 | BOOL | Foam detection 1 |
LS4004 | I 136.5 | BOOL | Foam detection 2 |
LS4005 | I 136.6 | BOOL | Liquid-level switch 1 |
LS4007 | I 136.7 | BOOL | Liquid-level switch 2 |
LS4010 | I 137.0 | BOOL | Liquid-level switch 3 |
LS4012 | I 137.1 | BOOL | Liquid-level switch 4 |
PS4036 | I 137.2 | BOOL | Pressure switch |
PSJ401 | I 137.3 | BOOL | Instrument wind pressure |
V4001_OP | I 137.4 | BOOL | V4001_OP |
V4001_CL | I 137.5 | BOOL | V4001_CL |
V4005_OP | I 137.6 | BOOL | V4005_OP |
V4005_CL | I 137.7 | BOOL | V4005_CL |
LS4002 | PIW 288 | INT | Level gauging |
TE4021 | PIW 290 | INT | Temperature transmitter 1 |
TE4022 | PIW 292 | INT | Temperature transmitter 2 |
TE4023 | PIW 294 | INT | Temperature transmitter 3 |
TE4024 | PIW 296 | INT | Temperature transmitter 4 |
TEJ401 | PIW 298 | INT | Temperature transmitter 5 |
PT4035 | PIW 300 | INT | Pressure sensor 1 |
PTJ401 | PIW 302 | INT | Pressure sensor 2 |
Pump feedback | PIW 800 | INT | Pump feedback |
Flowmeter | PIW 802 | INT | Flowmeter measures |
1 input point allocation table of table
Title | Address | Data type | Explanation |
Revolution speed | PQW 802 | INT | Revolution speed exports |
V4046 | Q 4.0 | BOOL | V4046 |
V4047 | Q 4.1 | BOOL | V4047 |
EV00 | Q 4.2 | BOOL | Source of the gas main valve |
Bump_Run | Q 4.5 | BOOL | Frequency converter is run |
Emergency stop exports | Q 136.0 | BOOL | Emergency stop exports |
Sound-light alarm | Q 136.1 | BOOL | Sound-light alarm |
V4001 | Q 136.2 | BOOL | V4001 |
V4005 | Q 136.3 | BOOL | V4005 |
V4006 is closed | Q 136.4 | BOOL | V4006 |
V4007 | Q 136.5 | BOOL | V4007 |
V4010 is closed | Q 136.6 | BOOL | V4010 |
V4011 | Q 136.7 | BOOL | V4011 |
V4012 | Q 137.0 | BOOL | V4012 |
V4013 | Q 137.1 | BOOL | V4013 |
V4015 | Q 137.2 | BOOL | V4015 |
V4017 | Q 137.3 | BOOL | V4017 |
V4022 | Q 137.4 | BOOL | V4022 |
V4028 | Q 137.5 | BOOL | V4028 |
V4038 | Q 137.6 | BOOL | V4038 |
V4039 | Q 137.7 | BOOL | V4039 |
2 output point allocation table of table
Data are sent to far-end server by teledata by PLC serial ports by GPRS.Data format is self-defined lattice
Formula, data type and agreement are as shown in table 3:
3 data type of table and agreement table
Alarm point arrangement in system is as shown in table 4,
The police of table 4 point arrangement table
Referring to Fig. 2, the present embodiment further relates to a kind of nuclear power MVR automation control methods, including:
Step 21, initialization data, resets all valves, and monitoring device wind pressure and condensation liquid case liquid level;
Step 22, start hot wind pumping system, equipment is vacuumized, when being down to 90KPa in 30 seconds, open butterfly valve and into
Material valve starts to feed;
Step 23, when charging liquid level reaches high liquid level, stop charging, begin to warm up, when feed temperature and vapor (steam) temperature
Reach design temperature and stop heating;
Step 24, butterfly valve is closed, the down periods eliminate whether pressure in feed liquid bubble and detection device is less than 0.05MPa,
If being then recycled into step 2, otherwise, into next step;
Step 25, when butterfly valve is closed in place, opening condensation fluid valve carries out liquid material concentration, when liquid level is concentrated to low liquid level
Inlet valve fluid infusion is opened, when liquid level reaches high liquid level after fluid infusion, is then again switched off inlet valve, when liquid level is concentrated to time of low liquid level
When number reaches preset times, discharge is shut down.
In the liquid material concentration process of step 25, when liquid level triggers high liquid level in cooling cylinder, then condensate liquid valve is closed, to cold
Lime set case carries out discharge opeing, when cooling cylinder internal trigger low liquid level, stops discharge opeing, reopens condensate liquid valve.
In method, according to temperature in equipment, including:
When 100 DEG C of < T≤113 DEG C, heat dissipation valve opens 1s every 5s;
When 113 DEG C of < T≤118 DEG C, heat dissipation valve opens 1s every 3s;
As 118 DEG C of < T, heat dissipation valve maintains a normally open;
As 135 DEG C≤T, alarm is shut down.
Step 26 is further included, opens water pump, the water filling into equipment, opens each valve and is cleaned successively, after cleaning,
Switch off the pump discharge opeing.
The operation rules in above-mentioned steps 1- steps 6, mode etc. will be described in detail below, concrete configuration is with reference to upper
State table 1- tables 4.
Wherein step 21 is specially:
(1) main program starts:Power turn-on, system enter standby mode, display main program interface.
(2) instrumentation wind pressure:If PSJ401 < 40KPa, all valve resets, sound-light alarm, and prompt user:
" instrument wind pressure is low " (F26);If PSJ401 > 80KPa, all valve resets, sound-light alarm, and prompt user:" instrument wind
Pressure is high " (F27).
(3) condensation liquid case liquid level is checked:If LS4012 has been triggered, all valve resets, sound-light alarm, and prompt to use
Family:" condensation liquid case filling liquid must be given " (F14).
(4) when system is in standby mode, operational order can be received, and monitors each data in real time, is had beyond setting value
When, alarm or carry out relevant action.
Step 22 is specially:
Wind turbine automatically turns on, and system is vacuumized, rotating speed 2935RPM.
When PT4035 was down to 90KPa (a) in 30 seconds (not up to then alarm shut down (F10) if, absolute pressure in overall process
Power≤45KPa (adjustable), which then alarms to shut down in (F11), overall process, shows pressure measuring value (F12)), automatically open up butterfly valve
V4005, inlet valve V4001, start to feed to device, when liquid level reaches LS4002 high liquid levels, self-closing valve V4001, stops
Only feed liquor (being all not up to LS4002 high liquid levels after ten minutes then to alarm shutdown (F1)).
Step 23 is specially:
Feed liquor is to after LS4002 high liquid levels, automatically into heating mode.
Compressor continues to run with, and automatically opens up and directly heats valve V4017, when the feed temperature that TE4021 is shown reaches 84 DEG C
The vapor (steam) temperature that (adjustable) and TE4022 are shown switchs to translative mode when reaching 80 DEG C (adjustable).
Step 24 is specially:
When TE4021 institutes temperature displaying function, which reaches 84 DEG C and TE4022 institute's temperature displaying functions, reaches 80 DEG C, V4017 is automatically closed, and enters
Translative mode, V4005 automatic slowlies close (the whole shut-in time lasts about 54S), during which check whether PT4035 is less than
Whether 0.05MPa (a), LS4003 detect foam:If PT4035 is less than 0.05MPa (a), V4005 is automatically opened up again,
V4005 repeats the above process action, until V4005 is completely closed;If LS4003 detects foam, V4013 valves automatically turn on
Defoamed.
Step 5 is specially:
V4005 is completely closed, and condensate liquid valve V4010 is automatically opened up, into concentration formats.Liquid level gauge LS4002 control chargings
The switch of valve V4001, carries out fluid infusion:When liquid level reaches LS4002 low liquid levels, valve V4001, which is automatically turned on, carries out fluid infusion;Work as liquid
When position reaches LS4002 high liquid levels, valve V4001 is automatically closed stopping fluid infusion and (is not up to LS4002 high liquid levels after ten minutes then to alarm
Shut down (F1)).When LS4002 low liquid level signals send setting number (adjustable), V4001 is no longer opened, and system is automatically into stopping
Machine discharges operating mode.
In concentration process, when condensing LS4005 triggerings in liquid case, valve V4010 is automatically closed, and valve V4011, V4046 are automatic
Open, discharge opeing is carried out to condensation liquid case;When condensing LS4012 triggerings in liquid case, valve V4011, V4046 are automatically closed, valve
V4010 is automatically turned on.Condensation liquid case discharge opeing process occurs repeatedly.
After system enters shutdown discharge mode, wind turbine automatic shutdown, valve V4006, which is automatically closed, (is not up to close stance after 5s
Put then alarm (F5)), V4015 is automatically turned on, and when PT4035 pressure reaches 140KPa (a), (pressure is not up to then reported after 5min
Alert (F9)) (PS4036 pressure >=170KPa (a) is then shut down, and self-closing valve V4015, opens valve V4005, and valve V4011 is jumped to
Lead directly to 1 (F13)), V4028 is automatically turned on, and concentrate is discharged into laboratory and steams raffinate collecting box by compressed air, after 2min,
V4015, V4028 are automatically closed, and V4006 is automatically turned on.
Step 26 is specially:
V4028 is automatically opened up, and triple valve V4011, V4012 jump to by-passing valve position 2 automatically after 5s, V4011, V4012 after 10s
Automatic rebound straight-through valve position 1, V4047 is automatically opened up after 5s, and V4047 is automatically closed after 5s, and V4028 is automatically closed after 5s.Then
Valve V4022, V4038, V4039, V4047 are automatically opened up at the same time:When LS4010 detects that signal or V4038 opening times expire 1min
Afterwards, valve V4038 is automatically closed;After LS4003 detects signal or V4039 opening times expire 1min, valve V4039 is automatically closed;
After LS4004 detects signal or V4022 opening times expire 1min, valve V4022 is automatically closed;When V4047 opening times are expired
After 1min, valve V4047 is automatically closed.Then V4028 is automatically opened up, and V4022, V4038, V4039, V4047 are beaten automatically after 2min
Open, V4022, V4038, V4039, V4047 are automatically closed after 30s, and V4028 is automatically closed after 5s.
Method further includes manual control, by operating the corresponding button, can open or close each operated pneumatic valve, can also start or
Stop hot wind pump etc., be only used for the debugging and maintenance of system.
In conclusion the control system uses PLC and upper industrial personal computer as core, to the work of small-sized heat pump vaporising device
Skill, equipment state, process variable and data are analyzed, and realize the automation switching and the start and stop of equipment of flow;To technique mistake
Journey and equipment carry out interlock protection;Operation data record filing to system;Can also realize engineering site local operation and
Data are checked;Meanwhile logged in by remote data collection of server and subscription client and inquire about real-time and historical data;System is also
Realize machine charging, heating, conversion, concentration, process defoaming, shut down discharge, cleaning function full-automatic and height intelligence
Change, reach safety, economic, environmental protection effect.
In addition to the implementation, the present invention can also have other embodiment.It is all to use equivalent substitution or equivalent transformation shape
Into technical solution, all fall within the protection domains of application claims.
Claims (9)
- A kind of 1. nuclear power MVR automation control systems, it is characterised in that the collection system including PLC and with PLC communication connections System, remote data system, hot wind pumping system, solenoid valve block;The acquisition system is used for the Various types of data for gathering small-sized heat pump vaporising device, sends to the PLC;The PLC is used for the Various types of data for analyzing and processing the acquisition system collection, and sends instruction;The hot wind pumping system is used to adjust the pressure in apparatus for controlling speed according to the instruction of the PLC;The solenoid valve block is used to carry out on-off line operation according to the instruction of the PLC;The remote data system is used for director data and the Various types of data of acquisition system collection for receiving the PLC, and Document Solution.
- A kind of 2. nuclear power MVR automation control systems according to claim 1, it is characterised in that the acquisition system Including temperature sensor and pressure transmitter, for gathering temperature information and pressure letter in small-sized heat pump vaporising device in real time Breath, and it is transmitted to PLC.
- A kind of 3. nuclear power MVR automation control systems according to claim 1, it is characterised in that the hot wind pump system System includes wind turbine and frequency converter, and the wind turbine connects the I/O ports of the PLC by the frequency converter.
- A kind of 4. nuclear power MVR automation control systems according to claim 1, it is characterised in that the teledata System includes server and client side;The server is used for the number for receiving the Various types of data of the director data for storing the PLC and acquisition system collection According to;The client is used for the Various types of data for logging in the server display storage, and is shown according to the director data of the PLC Show prompt message.
- A kind of 5. nuclear power MVR automation control systems according to claim 1, it is characterised in that the solenoid valve block Including butterfly valve, inlet valve, condensate liquid valve and heat dissipation valve.
- A kind of 6. nuclear power MVR automation control methods, it is characterised in that including:Step 1, initialization data, resets all valves, and monitoring device wind pressure and condensation liquid case liquid level;Step 2, start hot wind pumping system, equipment is vacuumized, when being down to 90KPa in 30 seconds, open butterfly valve and inlet valve Start to feed;Step 3, when feeding liquid level and reaching high liquid level, stop charging, begin to warm up, set when feed temperature and vapor (steam) temperature reach Constant temperature degree stops heating;Step 4, butterfly valve is closed, the down periods eliminate whether pressure in feed liquid bubble and detection device is less than 0.05MPa, if then Step 2 is recycled into, otherwise, into next step;Step 5, when butterfly valve is closed in place, opening condensation fluid valve carries out liquid material concentration, is opened when liquid level is concentrated to low liquid level Inlet valve fluid infusion, when liquid level reaches high liquid level after fluid infusion, is then again switched off inlet valve, and the number that low liquid level is concentrated to when liquid level reaches During to preset times, discharge is shut down.
- A kind of 7. nuclear power MVR automation control methods according to claim 6, it is characterised in that the liquid of the step 5 Expect in concentration process, when liquid level triggers high liquid level in cooling cylinder, then close condensate liquid valve, discharge opeing is carried out to condensation liquid case, when During cooling cylinder internal trigger low liquid level, stop discharge opeing, reopen condensate liquid valve.
- A kind of 8. nuclear power MVR automation control methods according to claim 6, it is characterised in that in the method, root According to temperature in equipment, including:When 100 DEG C of < T≤113 DEG C, heat dissipation valve opens 1s every 5s;When 113 DEG C of < T≤118 DEG C, heat dissipation valve opens 1s every 3s;As 118 DEG C of < T, heat dissipation valve maintains a normally open;As 135 DEG C≤T, alarm is shut down.
- A kind of 9. nuclear power MVR automation control methods according to claim 6, it is characterised in that step 6 is further included, Water pump is opened, the water filling into equipment, opens each valve cleaning, after cleaning, switch off the pump discharge opeing successively.
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