CN107914410B - Large digital powder forming machine and powder processing equipment - Google Patents

Large digital powder forming machine and powder processing equipment Download PDF

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Publication number
CN107914410B
CN107914410B CN201711267641.3A CN201711267641A CN107914410B CN 107914410 B CN107914410 B CN 107914410B CN 201711267641 A CN201711267641 A CN 201711267641A CN 107914410 B CN107914410 B CN 107914410B
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China
Prior art keywords
roller
driven roller
driving
driving roller
powder
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CN201711267641.3A
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Chinese (zh)
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CN107914410A (en
Inventor
王风贡
吕建云
张锦华
牛经艳
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Shandong Zhongtiantaihe Industrial Co ltd
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Shandong Zhongtiantaihe Industrial Co ltd
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Priority to CN201711267641.3A priority Critical patent/CN107914410B/en
Publication of CN107914410A publication Critical patent/CN107914410A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B11/00Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
    • B30B11/16Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using pocketed rollers, e.g. two co-operating pocketed rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/10Cleaning by methods involving the use of tools characterised by the type of cleaning tool
    • B08B1/16Rigid blades, e.g. scrapers; Flexible blades, e.g. wipers
    • B08B1/165Scrapers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/20Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B11/00Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
    • B30B11/16Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using pocketed rollers, e.g. two co-operating pocketed rollers
    • B30B11/165Roll constructions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/32Discharging presses
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Press Drives And Press Lines (AREA)
  • Medical Preparation Storing Or Oral Administration Devices (AREA)

Abstract

The invention relates to a large-scale digital powder forming machine and powder processing equipment, relates to the technical field of powder processing equipment, and is designed for solving the problems that the product patterns produced by the existing powder forming machine are less and powder is easy to adhere in grooves. The large-scale digital powder forming machine comprises a driving roller, a driven roller, a first anti-adhesion device for scraping the surface of the driving roller, a second anti-adhesion device for scraping the surface of the driven roller and a driving device for driving the driving roller to rotate. The driving roller is fixedly arranged on the frame, the driven roller is arranged on the frame, and the driven roller can move relative to the driving roller along the radial direction of the driving roller. The powder processing equipment comprises the large digital powder forming machine and a conveying device for outputting molded coal products produced by the large digital powder forming machine. The large-scale digital powder molding machine and the powder processing equipment provided by the invention are used for realizing molding and processing of powder.

Description

Large digital powder forming machine and powder processing equipment
Technical Field
The invention relates to the technical field of powder processing equipment, in particular to a large digital powder forming machine and powder processing equipment.
Background
The powder forming machine is a forming device for extrusion forming of powder (such as coal dust) accompanied by a binder by utilizing an extrusion principle, and particularly, the powder forming machine is provided with a plurality of coal rod machines and ball presses, wherein the coal rod machines and the ball presses are briquette equipment, and along with the continuous rising of the price of lump coal in the current market, various coal chemical enterprises utilize briquette gas with relatively low cost.
However, the coal rod product processed by the existing powder forming machine is single in size, cannot meet the combustion requirements under different working conditions, and is few in product style and low in thermal efficiency. In addition, when the existing powder forming machine works, powder in the processing process is easy to clamp or adhere to the compression roller, so that the normal work of the powder forming machine is affected.
Disclosure of Invention
The invention provides a large-scale digital powder forming machine, which aims to solve the technical problems that the existing powder forming machine has few product patterns and powder is easy to adhere in grooves.
The invention provides a large-scale digital powder forming machine which comprises a driving roller, a driven roller, a first anti-adhesion device for scraping the surface of the driving roller, a second anti-adhesion device for scraping the surface of the driven roller, a driving device for driving the driving roller to rotate and an adjusting component for adjusting the radial position of the driving roller.
The driving roller and the driven roller are arranged in parallel with the axis of the driven roller, and can rotate relatively, a plurality of cavities are formed at the contact part of the driving roller and the driven roller along the axial direction of the driving roller so as to squeeze and shape powder falling from the upper part and discharge the powder from the lower part.
The driving roller is fixedly arranged on the frame, the driven roller is arranged on the frame, and along the radial direction of the driving roller, the driven roller can move relative to the driving roller.
The driving roller and the driven roller are arranged in a high-low mode.
The driven roller is fixedly sleeved on the driven shaft, the driven shaft is pivoted to the frame through a driven roller bearing seat, and the driven roller bearing seat is in sliding connection with the frame.
The adjusting assembly comprises an adjusting bolt and a cushion block, the adjusting bolt is screwed on the frame, the free end of the adjusting bolt is abutted to the side face of the driven roller bearing seat, and a gap is formed between the other side face of the driven roller bearing seat, which is far away from the adjusting bolt, and the frame.
And the adjusting bolt is rotated to adjust the radial relative positions of the driven roller and the driving roller, and after the adjustment is completed, the cushion block is clamped in the gap.
The adjusting components are at least one group.
The adjusting component is arranged on one side far away from the driving roller, and further comprises a sleeve arranged on the side face of the driven roller bearing seat and a pin sleeved in the sleeve, the free end of the adjusting bolt is abutted on the end face of the pin, and the strength of the pin is smaller than that of the adjusting bolt.
And the adjusting bolt is also screwed with a locking nut, and the locking nut is tightly abutted against the frame.
Further, the adjusting components are three groups, and the three groups of adjusting components are arranged side by side.
Further, the device also comprises a pre-pressing feeding device, wherein the pre-pressing feeding device comprises a pre-pressing column arranged at a feeding hole, a spiral blade fixedly arranged on the outer wall of the pre-pressing column and a pre-pressing driving device used for driving the pre-pressing column to rotate.
The pre-pressing driving device is arranged on the frame.
Further, the driving roller is provided with a plurality of first ribs, each first rib is annularly arranged along the circumferential direction of the driving roller, and a first concave cavity is formed between two adjacent first ribs along the axial direction of the driving roller; the driven roller is provided with a plurality of second ribs, each second rib is arranged along the circumferential direction of the driven roller in a surrounding manner, and a second concave cavity is formed between two adjacent second ribs along the axial direction of the driven roller.
When the driving roller and the driven roller rotate relatively, each first convex rib passes through the corresponding second concave cavity, each second convex rib passes through the corresponding first concave cavity, the first convex rib, the second convex rib, the first concave cavity and the second concave cavity jointly form a plurality of cavities, and the cavities are mutually isolated.
Further, the first anti-adhesion device comprises a first connecting shaft, a first handle and a plurality of first supporting cutters, wherein the first handle is used for controlling the first connecting shaft to rotate, the first supporting cutters are fixedly arranged on the first connecting shaft, the first supporting cutters are arranged at intervals along the axial direction of the first connecting shaft, and the first handle is fixedly arranged at one end of the first connecting shaft.
And rotating the first handles, abutting each first prop in the corresponding first concave cavity, and scraping the surface of each first concave cavity.
The second anti-adhesion device comprises a second connecting shaft, a second handle and a plurality of second supporting cutters, wherein the second handle is used for controlling the second connecting shaft to rotate, the second supporting cutters are fixedly arranged on the second connecting shaft, the second supporting cutters are arranged at intervals along the axial direction of the second connecting shaft, and the second handle is fixedly arranged at one end of the second connecting shaft.
And rotating the second handles, and propping each second prop in the corresponding second concave cavity to scrape the surface of each second concave cavity.
Further, the first anti-adhesion device further comprises a first locking member, and the first handle is fixed on the frame through the first locking member after being rotated in place.
The second anti-attachment device further comprises a second locking member, and the second handle is fixed on the frame through the second locking member after rotating in place.
Further, a limit assembly is included for defining the axial position of the drive roller and the driven roller.
The limiting assembly comprises a plurality of limiting bolts, each limiting bolt is screwed on the frame, the free ends of each limiting bolt are respectively abutted to two end faces of the driving roller and the driven roller, and the axial positions of the driving roller and the driven roller are limited.
Further, the limiting assembly further comprises rollers arranged at the free ends of the limiting bolts, annular grooves are formed in the end faces of the driving roller and the driven roller, and when the driving roller and the driven roller rotate, the rollers roll in the corresponding annular grooves.
Further, the device also comprises a shell which is coated on the outer side of the frame, and a window assembly used for adjusting the adjusting assembly, the first handle and the second handle is arranged on the shell.
The large-scale digital powder forming machine has the beneficial effects that:
the large digital powder forming machine is used for forming powder in the process and working principle that: starting a driving device, rotating a driving roller, then throwing powder, at the moment, enabling the powder to fall into the contact position of the driving roller and a driven roller, extruding the fallen powder when the driving roller rotates, and enabling the driven roller to rotate at a speed slightly lower than the rotating speed of the driving roller under the action of contact friction force between the powder and the driven roller, so that the powder is extruded and molded in a cavity; then, the molded coal products after extrusion molding fall down to be output; meanwhile, after the powder is molded by the driving roller and the driven roller, the powder and the powder respectively pass through the first anti-adhesion device and the second anti-adhesion device in the process of continuing to rotate so as to scrape the surfaces of the driving roller and the driven roller, thereby removing residual powder attached to the surfaces of the driving roller and the driven roller, further ensuring the surface smoothness of the driving roller and the driven roller, and preparing for subsequent molding. When the molded coal products with different sizes are required to be processed, the position of the driven roller can be adjusted, so that the driven roller moves relative to the driving roller in the radial direction, the thickness degree of the cavity is controlled, and the molded coal products with different sizes are obtained.
The principle and the process that this adjusting part is used for adjusting the driven voller position are: the adjusting bolt is screwed, the driven roller bearing seat slides leftwards relative to the frame under the action of the adjusting bolt, and at the moment, the driven roller moves towards the direction of the driving roller; after the driven roller moves in place, the cushion block is clamped in a gap formed between the driven roller bearing seat and the frame, and at the moment, under the combined action of the cushion block and the adjusting bolt, the driven roller bearing seat is stably limited to ensure the normal operation of the driven roller. When the powder falling into the cavity is too hard or too much, the drive roller and the driven roller will be subjected to pressing forces in respective radial directions and opposite directions, namely: the drive roller bearing housing and the driven roller bearing housing will be subjected to pressing forces in respective radial directions and in opposite directions. According to the transmission of force, the extrusion force on the driven roller bearing seat is transmitted to the pin, and the pin is deformed under the action of the extrusion force because the pin is axially limited under the combined action of the driven roller bearing seat and the frame. The working condition adjustment of the driving roller and the driven roller at the moment can be judged by observing the state of the pin by a worker, and if the pin is deformed, the machine is stopped for maintenance.
According to the large digital powder forming machine, the driving roller and the driven roller are arranged to be high and low, when the driving roller and the driven roller are gradually separated from a contact state, powder can be separated from the upper press roller by utilizing the gravity of the powder in the forming process, the powder is attached to the lower press roller, and molded coal is completely separated from a cavity in the continuous rotation process of the lower press roller, so that the molded coal falls. And because the rotation speed of the driving roller is slightly larger than that of the driven roller, the stress at the contact part of the molded coal product and the driving roller and the driven roller is asymmetric, so that the material contention situation between the driving roller and the driven roller is reduced, and the molding reliability of powder is ensured.
Through setting up the pin for the inside operational aspect of equipment can be in time known to the outside staff of equipment, has avoided to a certain extent because of the powder is too hard or too much and the destruction that causes drive roll bearing frame and driven roll bearing frame, has reduced maintenance cost. And after the pin is deformed, the pin can be replaced by rotating the adjusting bolt after the shutdown maintenance is completed, so that the protection of the bearing is continuously realized, the operation is convenient, the cost is low, and the high market economic value is realized.
By arranging the first anti-adhesion device and the second anti-adhesion device, the powder adhered to the surfaces of the driving roller and the driven roller is scraped, the adhesion of the powder is reduced, and the reliability of the subsequent forming process is ensured. And the radial relative positions of the driving roller and the driven roller are adjusted, so that the regulation of the specifications of the mold cavity is realized, the processing of molded coal products with different specifications is realized, the product style is increased, the processing and the manufacturing of various molded coal products can be finished by using the same large-scale digital powder molding machine, and the functional requirements of workshop production on the large-scale digital powder molding machine are greatly met. In addition, the large-scale digital powder molding machine is simple in structure, easy to realize in scheme, low in cost and significant in powder processing production.
The second object of the invention is to provide a powder processing device to solve the technical problem of inconvenient output of the processed molded coal products.
The powder processing equipment provided by the invention comprises the large digital powder forming machine and a conveying device for outputting molded coal products produced by the large digital powder forming machine.
The conveying device comprises a conveying assembly and a transmission assembly used for transmitting power to the conveying assembly, the conveying assembly comprises a first conveying roller and a second conveying roller which are pivoted with the frame, a synchronous conveying belt is arranged between the first conveying roller and the second conveying roller and used for outputting molded coal products to the outside of the large-scale digital powder molding machine, the transmission assembly comprises a driving wheel and a driven wheel, the driving wheel is synchronously rotated with the driving roller, the driven wheel is synchronously rotated with the first conveying roller, and a synchronous conveying belt is arranged between the driving wheel and the driven wheel.
When the driving roller rotates, the driving wheel synchronously rotates, the driving belt transmits rotation power to the driven wheel, and the first conveying roller is driven to rotate so as to convey the molded coal products.
The powder processing equipment has the beneficial effects that:
accordingly, the powder processing apparatus has all the advantages of the above-mentioned large-sized digital powder forming machine, and will not be described herein.
When the driving roller rotates, the driving wheel synchronously rotates along with the driving roller, and then power is output to the driving belt to drive the first conveying roller to rotate, so that the conveying belt can transport molded coal products. After the powder is extruded and molded in the cavity between the contact surfaces of the driving roller and the driven roller, the molded coal product falls onto the conveying belt from the cavity, and is finally output to the outside of the large-scale digital powder molding machine along with the continuous forward conveying of the conveying belt for subsequent processing. Through setting up conveyer, can in time export the moulded coal after the shaping, reduce the piling up of moulded coal product in large-scale digital powder make-up machine, guaranteed normal production.
In addition, the conveying device and the large-scale digital powder molding machine share a set of driving equipment, namely: the power is also provided by the driving device, so that the manufacturing cost and the maintenance cost of the powder processing equipment are greatly reduced, and the powder processing equipment is compact in structure and high in integration degree.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following description will briefly explain the drawings needed in the embodiments or the prior art, and it is obvious that the drawings in the following description are some embodiments of the present invention and that other drawings can be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic view showing a left-hand structure of a powder processing apparatus according to an embodiment of the present invention;
FIG. 2 is a schematic diagram showing a front view of a powder processing apparatus according to an embodiment of the present invention;
FIG. 3 is a schematic view showing a rear view of a powder processing apparatus according to an embodiment of the present invention in a state in which a window and door assembly is fully opened;
FIG. 4 is an enlarged view of a portion of FIG. 3 at A;
FIG. 5 is a schematic view showing a rear view of a powder processing apparatus according to an embodiment of the present invention in a state in which a window assembly is fully closed;
FIG. 6 is a schematic view showing the structure of the powder processing apparatus according to the embodiment of the present invention when the driving roller and the driven roller are engaged;
FIG. 7 is a partial enlarged view at B in FIG. 6;
FIG. 8 is a schematic view showing the structure of a first anti-adhesion device in a powder processing apparatus according to an embodiment of the present invention;
FIG. 9 is an enlarged view of a portion of the powder processing apparatus according to the embodiment of the present invention when the first anti-adhesion device is in operation;
FIG. 10 is a schematic view showing the state of the first anti-adhesion device and the second anti-adhesion device in operation in the powder processing apparatus according to the embodiment of the present invention;
FIG. 11 is a schematic view in partial cross-section of a driven roller mounted on a frame in a powder processing apparatus according to an embodiment of the present invention;
fig. 12 is a schematic view showing a rear view of a powder processing apparatus according to an embodiment of the present invention in a perspective state.
Icon: 10-a frame; 20-driving means; 30-a driving shaft; 40-a driven shaft; 50-a conveyor; 60-an adjustment assembly; 70-a shell; 80-a first anti-attachment means; 90-a second anti-attachment means; 100-prepressing a feeding device; 110-a limiting assembly; 21-a drive motor; 22-speed reducer; 23-input gear; 31-a drive roll; 32-a driving roller bearing seat; 33-a first rib; 34-a first cavity; 41-driven roller; 42-a driven roller bearing seat; 43-second rib; 44-a second cavity; 51-a driving wheel; 52-a first conveying roller; 53-a conveyor belt; 54-a second conveying roller; 61-sleeve; 62-pins; 63-adjusting bolts; 64-lock nut; 65-cushion blocks; 71-a feed inlet; 72-a discharge hole; 73-a window and door assembly; 81-a first prop knife; 82-a first connecting shaft; 83-a first handle; 91-a second prop; 101-prepressing driving device; 102-helical blades.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. It will be apparent that the described embodiments are only some, but not all, embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the description of the present invention, it should be noted that the directions or positional relationships indicated by the terms "upper", "lower", "left", "right", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the apparatus or element to be referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted", "connected" and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected or integrally connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
As shown in fig. 1 to 3, the present embodiment provides a large-sized digital powder molding machine comprising a driving roller 31, a driven roller 41, a first anti-adhesion device 80 for blade coating the surface of the driving roller 31, a second anti-adhesion device 90 for blade coating the surface of the driven roller 41, and a driving device 20 for driving the driving roller 31 to rotate.
Specifically, the driving roller 31 and the driven roller 41 are disposed in parallel with each other and are rotatable relative to each other, and a plurality of cavities are formed at contact portions between the driving roller 31 and the driven roller in the axial direction thereof, so that powder falling from above is extruded and discharged from below. Wherein the driving roller 31 is fixedly arranged on the frame 10, the driven roller 41 is arranged on the frame 10, and the driven roller 41 can move relative to the driving roller 31 along the radial direction of the driving roller 31. Further, the driving roller 31 and the driven roller 41 are set to be one high and one low.
With continued reference to fig. 3, in conjunction with fig. 4, in this embodiment, the large-scale digital powder molding machine may further include an adjusting assembly 60 to adjust the radial position of the driven roller 41. Specifically, the driven roller 41 is fixedly sleeved on the driven shaft 40, the driven shaft 40 is pivoted to the frame 10 through the driven roller bearing seat 42, and the driven roller bearing seat 42 is slidably connected with the frame 10. The adjusting assembly 60 includes an adjusting bolt 63 and a spacer 65, wherein the adjusting bolt 63 is screwed to the frame 10, and the free end thereof abuts against the side surface of the driven roller bearing housing 42, and a gap is formed between the other side surface of the driven roller bearing housing 42 away from the adjusting bolt 63 and the frame 10. The adjustment assembly 60 is at least one group.
With continued reference to fig. 4, in the present embodiment, the adjusting assembly 60 is disposed on a side far from the driving roller 31, and the adjusting assembly 60 further includes a sleeve 61 mounted on a side surface of the driven roller bearing seat 42 and a pin 62 sleeved in the sleeve 61, and a free end of the adjusting bolt 63 abuts against an end surface of the pin 62, wherein the strength of the pin 62 is smaller than that of the adjusting bolt 63.
The large digital powder forming machine is used for forming powder in the process and working principle that: starting the driving device 20, rotating the driving roller 31, and then throwing the powder, wherein at the moment, the powder falls into the contact position of the driving roller 31 and the driven roller 41, when the driving roller 31 rotates, the fallen powder is extruded, and under the action of the contact friction force between the powder and the driven roller 41, the driven roller 41 rotates at a speed slightly lower than the rotating speed of the driving roller 31, so that the powder is extruded and formed in a die cavity; then, the molded coal products after extrusion molding fall down to be output; meanwhile, after the powder is molded by the driving roller 31 and the driven roller 41, in the process of continuing to rotate, the powder passes through the first anti-adhesion device 80 and the second anti-adhesion device 90 respectively to scrape the surfaces of the driving roller 31 and the driven roller 41, so that the residual powder adhered to the surfaces is removed, the surface smoothness of the driving roller 31 and the driven roller 41 is further ensured, and preparation is made for subsequent molding. When the molded coal products with different sizes are required to be processed, the position of the driven roller 41 can be adjusted, so that the driven roller 41 moves relative to the driving roller 31 in the radial direction, and the thickness degree of the cavity is controlled, so that the molded coal products with different sizes can be obtained.
The principle and process of the adjusting assembly 60 for adjusting the position of the driven roller 41 are as follows: the adjusting bolt 63 is screwed, and the driven roller bearing seat 42 slides leftwards relative to the frame 10 under the action of the adjusting bolt 63, and at this time, the driven roller 41 moves towards the driving roller 31; when the driven roller 41 moves in place, the cushion block 65 is clamped in a gap formed between the driven roller bearing seat 42 and the frame 10, and at this time, under the combined action of the cushion block 65 and the adjusting bolt 63, the driven roller bearing seat 42 is stably limited to ensure the normal operation of the driven roller 41.
When the powder falling into the cavity is too hard or too large, the driving roller 31 and the driven roller 41 will be subjected to pressing forces in respective radial directions and opposite directions, namely: the drive roller 31 bearing housing and the driven roller bearing housing 42 will receive pressing forces in respective radial directions and in opposite directions. According to the transmission of the force, the pressing force on the driven roller bearing housing 42 is transmitted to the stud 62, and since the stud 62 has achieved the axial limit at this time by the combined action of the driven roller bearing housing 42 and the frame 10, the stud 62 is deformed by the pressing force. By observing the state of the pin 62, a worker can judge the condition adjustment of the driving roller 31 and the driven roller 41 at the moment, and if the pin 62 deforms, the machine is stopped for maintenance.
According to the large-scale digital powder forming machine, the driving roller 31 and the driven roller 41 are arranged to be high or low, when the driving roller 31 and the driven roller 41 are gradually separated from a contact state, powder can be separated from the upper press roller by utilizing the gravity of the powder in the forming process and is attached to the lower press roller, and molded coal is completely separated from a cavity in the continuous rotating process of the lower press roller, so that the molded coal falls off. And, because the rotational speed of the driving roller 31 is slightly greater than the rotational speed of the driven roller 41, the stress at the contact part of the molded coal product and the driving roller 31 and the driven roller 41 is asymmetric, thereby reducing the material contention situation between the driving roller 31 and the driven roller 41 and ensuring the molding reliability of the powder.
By arranging the pins 62, the working conditions inside the equipment can be known in time by workers outside the equipment, damage to the driving roller bearing seat 32 and the driven roller bearing seat 42 caused by excessive or too hard powder is avoided to a certain extent, and the maintenance cost is reduced. And, after the pin 62 takes place the deformation, through rotating adjusting bolt 63 after the shut down overhauls and accomplish, can realize the change to the pin 62 to continue to realize the protection to bearing frame, not only convenient operation, and the cost is lower, has higher market economic value.
By providing the first anti-adhesion device 80 and the second anti-adhesion device 90, the powder adhering to the surfaces of the driving roller 31 and the driven roller 41 is scraped, the adhesion of the powder is reduced, and the reliability of the subsequent forming process is ensured. And, through adjusting the radial relative position of the driving roller 31 and the driven roller 41, the adjustment of the specifications of the mold cavity is realized, and then the processing of molded coal products with different specifications is realized, and the product style is increased, so that the processing and the manufacturing of various molded coal products can be completed by using the same large-scale digital powder molding machine, and the functional requirements of workshop production on the large-scale digital powder molding machine are greatly met. In addition, the large-scale digital powder molding machine is simple in structure, easy to realize in scheme, low in cost and significant in powder processing production.
In the present embodiment, the arrangement of the driving roller 31 and the driven roller 41 may be the arrangement of the driving roller 31 and the driven roller 41 in the upper direction shown in fig. 3, or the arrangement of the driving roller 31 and the driven roller 41 in the lower direction, and the present embodiment is not limited to a specific arrangement, as long as the arrangement requirements of the driving roller 31 and the driven roller 41, which are high and low, can be satisfied.
In this embodiment, the diameters of the driving roller 31 and the driven roller 41 may be 1.6 to 2.0m. Moreover, through multiple experiments, the production capacity of the large-scale digital powder molding machine can reach 27t/h-50t/h by adjusting the radial relative position between the driving roller 31 and the driven roller 41 under the condition that the driving force of the driving device 20 is unchanged, and the efficiency is remarkably improved as far as compared with other powder molding equipment in the market.
To further increase the operational reliability of the adjusting bolt 63, a lock nut 64 may be screwed onto the adjusting bolt 63, wherein the lock nut 64 is tightly abutted against the frame 10, as shown in fig. 4.
With continued reference to fig. 4, in the present embodiment, the adjusting assemblies 60 may be three groups, and the three groups of adjusting assemblies 60 are disposed side by side. By means of the arrangement mode, the abutting force exerted by the adjusting bolt 63 on the driven roller bearing seat 42 is more balanced, the situation of stress concentration is avoided to a certain extent, the abutting force exerted on the driven roller bearing seat 42 is greatly improved, the reliable limiting of the driven roller bearing seat 42 is guaranteed, and further the working reliability of the large-scale digital powder forming machine of the embodiment is guaranteed.
In the present embodiment, the sliding connection between the driven roller bearing housing 42 and the frame 10 means: a sliding guide structure is arranged between the driven roller bearing seat 42 and the frame 10, for example, a sliding groove is arranged on the frame 10, a guide rail matched with the sliding groove is fixedly arranged on the driven roller bearing seat 42, and the driven roller bearing seat 42 slides on the frame 10 through the mutual matching of the guide rail and the sliding groove. The arrangement plays a certain guiding role for the movement of the driven roller bearing seat 42, and avoids the deviation of the driven roller bearing seat 42 in the movement process, thereby ensuring the working reliability of the large-scale digital powder forming machine of the embodiment.
In this embodiment, the driving roller 31 is fixedly sleeved on the driving shaft 30, and the driving shaft 30 is pivotally connected to the frame 10 through the driving roller bearing seat 32, wherein the driving roller bearing seat 32 is fixedly arranged on the frame 10.
As shown in fig. 6 and 7, in the present embodiment, the driving roller 31 is provided with a plurality of first ribs 33, each first rib 33 is circumferentially arranged along the driving roller 31, and a first concave cavity 34 is formed between two adjacent first ribs 33 along the axial direction of the driving roller 31; the driven roller 41 is provided with a plurality of second ribs 43, each second rib 43 is circumferentially arranged along the driven roller 41, and a second concave cavity 44 is formed between two adjacent second ribs 43 along the axial direction of the driven roller 41.
When the driving roller 31 and the driven roller 41 rotate relatively, each first rib 33 passes through the corresponding second concave cavity 44, each second rib 43 passes through the corresponding first concave cavity 34, and the first rib 33, the second rib 43, the first concave cavity 34 and the second concave cavity 44 jointly form a plurality of cavities, and the cavities are mutually isolated. By the arrangement, the molded coal is independently molded in each cavity, so that mutual interference among the molded coal is avoided to a certain extent, and reliable molding of molded coal products is ensured.
As shown in fig. 8, in this embodiment, the first anti-adhesion device 80 includes a first connecting shaft 82, a first handle 83 for controlling the rotation of the first connecting shaft 82, and a plurality of first blades 81 fixedly arranged on the first connecting shaft 82, wherein the first blades 81 are arranged at intervals along the axial direction of the first connecting shaft 82, and the first handle 83 is fixedly arranged at one end of the first connecting shaft 82. The first handles 83 are turned, and each first hip 81 is abutted against the corresponding first concave cavity 34, so that the surface of each first concave cavity 34 is scraped, as shown in fig. 9.
The second adhesion preventing device 90 comprises a second connecting shaft, a second handle for controlling the second connecting shaft to rotate, and a plurality of second supporting cutters 91 fixedly arranged on the second connecting shaft, wherein the second supporting cutters 91 are arranged at intervals along the axial direction of the second connecting shaft, and the second handle is fixedly arranged at one end of the second connecting shaft. The structure of the second anti-attachment device 90 is similar to that of the first anti-attachment device 80, and will not be described in detail in the drawings. The second handles are turned, and each second hip 91 abuts against the corresponding second concave cavity 44, so that the surface of each second concave cavity 44 is scraped.
With continued reference to fig. 8, a first anti-attachment device 80 is illustrated, and each first hip blade 81 may be fixedly mounted on the first connecting shaft 82 via a threaded connection. After a period of use, this arrangement allows for easy replacement of the damaged first hip-knife 81 and maintenance. The first handle 83 may be fixed to one end of the first connecting shaft 82, and when the first handle 83 is turned, the first connecting shaft 82 follows the rotation, so that the first blade 81 abuts against the first cavity 34.
In this embodiment, the positions of the first hip-knife 81 and the second hip-knife 91 during operation may be as shown in fig. 10, wherein the first hip-knife 81 forms an angle a with the tangential direction of the driving roller 31 during rotation, the second hip-knife 91 forms an angle b with the tangential direction of the driven roller 41 during rotation, and both angles a and b are acute angles. This arrangement allows the first and second blades 81, 91 to effectively push the powder out of the first and second cavities 34, 44, thereby ensuring the operational reliability of the first and second anti-attachment devices 80, 90.
With continued reference to fig. 3, in this embodiment, the first anti-adhesion device 80 may further include a first locking member, and when the first handle 83 rotates in place, the first handle 83 may be fixed on the frame 10 by the first locking member. Accordingly, the second anti-attachment device 90 may further include a second locking member, such that the second handle is secured to the housing 10 by the second locking member when the second handle is rotated into place.
The arrangement of the first locking member and the second locking member realizes the position fixation of the first anti-adhesion device 80 and the second anti-adhesion device 90, so that after the first supporting knife 81 and the second supporting knife 91 are adjusted in place, the first supporting knife can reliably and firmly abut against the first concave cavity 34 and the second concave cavity 44, and further the powder is coated and scraped.
Specifically, in this embodiment, the first locking member may include a threaded section disposed at a free end of the first handle 83, a limiting block fixedly disposed on the stand 10, and a nut for fixing the first handle 83, where after the free end of the first handle 83 passes through the limiting block, the first handle 83 may be fixed by the nut, so as to implement the abutting action of the first prop knife 81. The locking principle of the second locking member is similar to that of the first locking member, and will not be described again.
As shown in fig. 11, in this embodiment, the large-scale digital powder molding machine may further include a limiting assembly 110 for limiting the axial positions of the driving roller 31 and the driven roller 41 (only an installation indication of the limiting assembly 110 for limiting the driven roller 41 is shown in fig. 11, and the limiting process of the driving roller 31 is similar thereto and will not be repeated in the drawings). Specifically, the limiting assembly 110 includes a plurality of limiting bolts, each of which is screwed to the frame 10, and free ends of each of which are respectively abutted on two end surfaces of the driving roller 31 and the driven roller 41, so as to limit axial positions of the driving roller 31 and the driven roller 41.
Before the large-scale digital powder forming machine works, each limit bolt can be screwed tightly, so that the free end of each limit bolt is tightly abutted against the end surfaces of the driving roller 31 and the driven roller 41, the axial displacement of the driving roller 31 and the driven roller 41 is avoided to a certain extent, and the working reliability of the large-scale digital powder forming machine of the embodiment is ensured.
With continued reference to fig. 11, in this embodiment, the limiting assembly 110 may further include rollers mounted on the free ends of the respective limiting bolts, and annular grooves may be further provided on the respective end surfaces of the driving roller 31 and the driven roller 41, and the rollers roll in the annular grooves corresponding thereto when the driving roller 31 and the driven roller 41 rotate. By such arrangement, the sliding friction is converted into rolling friction, and the friction force between the limiting assembly 110 and the driving roller 31 and the driven roller 41 is greatly reduced. In addition, by providing the annular groove for moving the roller, a certain guiding function is further provided for the rotation of the driving roller 31 and the driven roller 41, and the operation reliability of the driving roller 31 and the driven roller 41 is ensured.
In this embodiment, the roller may be a universal wheel.
As shown in fig. 5, in this embodiment, the large digital powder molding machine may further include a casing 70 that covers the outside of the frame 10. Specifically, the cabinet 70 is provided with a window assembly 73 for performing an adjustment operation of the adjustment assembly 60, the first handle 83, and the second handle.
This is conveniently accomplished by the window and door assembly 73 described above when it is desired to adjust the position of the driven roller 41 relative to the drive roller 31, the scraping action of the first blade 81 against the first pocket 34, and the scraping action of the second blade 91 against the second pocket 44. Moreover, the window and door assembly 73 can enable an operator to observe the deformation condition of the pin 62 in time, so that the operation conditions of the driving roller 31 and the driven roller 41 can be further known, and the operation is very convenient.
With continued reference to fig. 5, in this embodiment, a feeding port 71 for feeding and a discharging port 72 for conveying the molded coal product to the outside of the apparatus may be further provided on the casing 70.
With continued reference to fig. 1, 2, 3 and 5, in this embodiment, the large-scale digital powder molding machine may further include a pre-pressing feeding device 100. Specifically, as shown in fig. 3, the pre-pressing feeding device 100 includes a pre-pressing column disposed at the feeding port 71, a spiral blade 102 fixedly disposed on an outer wall of the pre-pressing column, and a pre-pressing driving device 101 for driving the pre-pressing column to rotate. Wherein the preload drive 101 is mounted on the housing 70.
When the large-scale digital powder molding machine works, the pre-pressing driving device 101 is started to rotate the pre-pressing column, and before powder is put into the shell 70, the pre-pressing driving device is extruded and conveyed by the spiral blade 102, so that the extruded powder enters the concave cavity of the contact part of the driving roller 31 and the driven roller 41, and the molded coal product is processed and manufactured. The pre-compaction feed arrangement 100 sets up, has realized the pre-compaction operation to the powder, has improved the hardness and the shaping stability of moulded coal product.
With continued reference to fig. 1 and 2, in the present embodiment, the driving device 20 includes a driving motor 21, a reducer 22, a driving gear and an input gear 23. Specifically, the input gear 23 is fixedly sleeved on the driving shaft 30, the driving motor 21 outputs power to the speed reducer 22, the power output end of the speed reducer 22 is fixedly connected with the driving gear, and the driving gear further transmits the power to the input gear 23 meshed with the driving gear, so that the driving of the driving shaft 30 is realized.
The invention also provides powder processing equipment which comprises the large-scale digital powder forming machine and a conveying device 50 for outputting molded coal products produced by the large-scale digital powder forming machine. Specifically, as shown in fig. 12, the conveying device 50 includes a conveying assembly and a transmission assembly for transmitting power to the conveying assembly, wherein the conveying assembly includes a first conveying roller 52 and a second conveying roller 54 pivoted with the frame 10, and a first synchronously moving conveying belt 53 is arranged between the first conveying roller 52 and the second conveying roller 54 for outputting the molded coal product to the outside of the large-scale digital powder molding machine. The transmission assembly comprises a driving wheel 51 which rotates synchronously with the driving roller 31 and a driven wheel which rotates synchronously with the first conveying roller 52, and a transmission belt which moves synchronously is arranged between the driving wheel 51 and the driven wheel.
Accordingly, the powder processing apparatus has all the advantages of the above-mentioned large-sized digital powder forming machine, and will not be described herein.
When the driving roller 31 rotates, the driving wheel 51 synchronously rotates along with the driving roller, and then power is output to the driving belt to drive the first conveying roller 52 to rotate, so that the conveying belt 53 conveys the molded coal products. After the powder is extruded and molded in the cavity between the contact surfaces of the driving roller 31 and the driven roller 41, the molded coal product falls onto the conveyor belt 53 from the cavity, and is finally output to the outside of the large digital powder molding machine for subsequent processing along with the continuous forward conveying of the conveyor belt 53. By arranging the conveying device 50, molded coal can be timely output from the discharge hole 72, so that accumulation of molded coal products in the large-scale digital powder molding machine is reduced, and normal production is ensured.
In addition, the conveying device and the large-scale digital powder molding machine share a set of driving equipment, namely: the power is also provided by the driving device 20, so that the manufacturing cost and the maintenance cost of the powder processing equipment are greatly reduced, and the powder processing equipment is compact in structure and high in integration degree.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present invention, and are not limiting; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some or all of the technical features thereof can be replaced with equivalents; such modifications and substitutions do not depart from the spirit of the technical solutions according to the embodiments of the present invention.

Claims (8)

1. The large-scale digital powder forming machine is characterized by comprising a driving roller (31), a driven roller (41), a first anti-adhesion device (80) for scraping the surface of the driving roller (31), a second anti-adhesion device (90) for scraping the surface of the driven roller (41), a driving device (20) for driving the driving roller (31) to rotate and an adjusting assembly (60) for adjusting the radial position of the driven roller (41);
the driving roller (31) and the driven roller (41) are arranged in parallel, can rotate relatively, and form a plurality of cavities along the axial direction of the driving roller (31) at the contact position of the driving roller and the driven roller so as to squeeze and shape powder falling from the upper part and discharge the powder from the lower part;
the driving roller (31) is fixedly arranged on the frame (10), the driven roller (41) is arranged on the frame (10), and the driven roller (41) can move relative to the driving roller (31) along the radial direction of the driving roller (31);
the driving roller (31) and the driven roller (41) are arranged in a high-low mode;
the driven roller (41) is fixedly sleeved on the driven shaft (40), the driven shaft (40) is pivoted to the frame (10) through a driven roller bearing seat (42), and the driven roller bearing seat (42) is in sliding connection with the frame (10);
the adjusting assembly (60) comprises an adjusting bolt (63) and a cushion block (65), the adjusting bolt (63) is screwed on the frame (10), the free end of the adjusting bolt is abutted against the side face of the driven roller bearing seat (42), and a gap is formed between the other side face, far away from the adjusting bolt (63), of the driven roller bearing seat (42) and the frame (10);
the adjusting bolt (63) is rotated to adjust the radial relative position of the driven roller (41) and the driving roller (31), and after the adjustment is completed, the cushion block (65) is clamped in the gap;
-said adjustment assembly (60) being at least one group;
the adjusting assembly (60) is arranged on one side far away from the driving roller (31), the adjusting assembly (60) further comprises a sleeve (61) arranged on the side face of the driven roller bearing seat (42) and a pin (62) sleeved in the sleeve (61), the free end of the adjusting bolt (63) is abutted on the end face of the pin (62), and the strength of the pin (62) is smaller than that of the adjusting bolt (63);
a locking nut (64) is further screwed on the adjusting bolt (63), and the locking nut (64) is tightly abutted against the frame (10);
the device is characterized by further comprising a pre-pressing feeding device (100), wherein the pre-pressing feeding device (100) comprises a pre-pressing column arranged at a feeding hole (71), a spiral blade (102) fixedly arranged on the outer wall of the pre-pressing column, and a pre-pressing driving device (101) for driving the pre-pressing column to rotate;
the pre-pressing driving device (101) is arranged on the frame (10);
the driving roller (31) is provided with a plurality of first ribs (33), each first rib (33) is annularly arranged along the circumferential direction of the driving roller (31), and a first concave cavity (34) is formed between two adjacent first ribs (33) along the axial direction of the driving roller (31); the driven roller (41) is provided with a plurality of second ribs (43), each second rib (43) is annularly arranged along the circumferential direction of the driven roller (41), and a second concave cavity (44) is formed between two adjacent second ribs (43) along the axial direction of the driven roller (41);
when the driving roller (31) and the driven roller (41) rotate relatively, each first convex rib (33) passes through the corresponding second concave cavity (44), each second convex rib (43) passes through the corresponding first concave cavity (34), a plurality of cavities are formed by the first convex rib (33), the second convex rib (43), the first concave cavity (34) and the second concave cavity (44), and the cavities are mutually isolated.
2. The large digital powder forming machine according to claim 1, wherein the adjustment assemblies (60) are arranged in three groups, the three groups of adjustment assemblies (60) being arranged side by side.
3. The large-scale digital powder molding machine according to claim 1, wherein the first anti-adhesion device (80) comprises a first connecting shaft (82), a first handle (83) for controlling the first connecting shaft (82) to rotate, and a first prop (81) fixedly arranged on the first connecting shaft (82), the number of the first prop (81) is plural, each first prop (81) is arranged at intervals along the axial direction of the first connecting shaft (82), and the first handle (83) is fixedly arranged at one end of the first connecting shaft (82);
rotating the first handles (83), and propping the first hip knives (81) in the corresponding first concave cavities (34) to scrape the surfaces of the first concave cavities (34);
the second adhesion preventing device (90) comprises a second connecting shaft, a second handle and a plurality of second supporting cutters (91), wherein the second handle is used for controlling the second connecting shaft to rotate, the second supporting cutters (91) are fixedly arranged on the second connecting shaft, the second supporting cutters (91) are arranged at intervals along the axial direction of the second connecting shaft, and the second handle is fixedly arranged at one end of the second connecting shaft;
and rotating the second handles, and abutting each second prop knife (91) in the corresponding second concave cavity (44) to scrape the surface of each second concave cavity (44).
4. A large digital powder forming machine according to claim 3, characterized in that the first anti-adhesion device (80) further comprises a first locking member by which the first handle (83) is fixed to the frame (10) after being rotated in place;
the second anti-attachment device (90) further comprises a second locking member, and the second handle is fixed on the frame (10) through the second locking member after being rotated into place.
5. The large digital powder forming machine according to claim 1, further comprising a limit assembly (110) for defining the axial position of the driving roller (31) and the driven roller (41);
the limiting assembly (110) comprises a plurality of limiting bolts, each limiting bolt is screwed on the frame (10), the free ends of each limiting bolt are respectively abutted on two end faces of the driving roller (31) and the driven roller (41), and the axial positions of the driving roller (31) and the driven roller (41) are limited.
6. The large digital powder molding machine according to claim 5, wherein the limit assembly (110) further comprises a roller mounted on a free end of each limit bolt, annular grooves are provided on each end face of the driving roller (31) and the driven roller (41), and the roller rolls in the annular groove corresponding thereto when the driving roller (31) and the driven roller (41) rotate.
7. The large digital powder molding machine of claim 4, further comprising a housing (70) covering the outside of the frame (10), wherein a window assembly (73) for adjusting the adjustment assembly (60), the first handle (83) and the second handle is provided on the housing (70).
8. A powder processing apparatus comprising a large digital powder forming machine according to any one of claims 1 to 7 and a conveyor (50) for outputting a briquette product produced by the large digital powder forming machine;
the conveying device (50) comprises a conveying assembly and a transmission assembly for transmitting power to the conveying assembly, the conveying assembly comprises a first conveying roller (52) and a second conveying roller (54) which are pivoted with the frame (10), a conveying belt (53) which moves synchronously is arranged between the first conveying roller (52) and the second conveying roller (54) and is used for outputting molded coal products to the outside of the large-scale digital powder molding machine, the transmission assembly comprises a driving wheel (51) which rotates synchronously with the driving roller (31) and a driven wheel which rotates synchronously with the first conveying roller (52), and a transmission belt which moves synchronously is arranged between the driving wheel (51) and the driven wheel;
when the driving roller (31) rotates, the driving wheel (51) synchronously rotates, and the driving belt transmits the rotating power to the driven wheel to drive the first conveying roller (52) to rotate so as to convey the molded coal products.
CN201711267641.3A 2017-12-05 2017-12-05 Large digital powder forming machine and powder processing equipment Active CN107914410B (en)

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DD218862A1 (en) * 1983-08-04 1985-02-20 Eisengiesserei U Maschinenfabr COMPRESSOR FOR COMPRESSING POWDERFUL GOOD ON ROLLING PRESSES
CN1151830A (en) * 1995-10-30 1997-06-18 雀巢制品公司 Chocalate forming
CN2341707Y (en) * 1998-10-26 1999-10-06 孟庆山 Prepressing powder double roll forming machine
JP2009235450A (en) * 2008-03-26 2009-10-15 Ihi Corp Powder rolling device
CN204844939U (en) * 2015-08-12 2015-12-09 王风贡 Coal -rod machine

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102514903B (en) * 2008-07-04 2015-02-04 株式会社大福 Screw driven conveyance device

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DD218862A1 (en) * 1983-08-04 1985-02-20 Eisengiesserei U Maschinenfabr COMPRESSOR FOR COMPRESSING POWDERFUL GOOD ON ROLLING PRESSES
CN1151830A (en) * 1995-10-30 1997-06-18 雀巢制品公司 Chocalate forming
CN2341707Y (en) * 1998-10-26 1999-10-06 孟庆山 Prepressing powder double roll forming machine
JP2009235450A (en) * 2008-03-26 2009-10-15 Ihi Corp Powder rolling device
CN204844939U (en) * 2015-08-12 2015-12-09 王风贡 Coal -rod machine

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