CN107914003A - A kind of intelligent dust collector and control method for being used to continuously pour into a mould assembly line - Google Patents
A kind of intelligent dust collector and control method for being used to continuously pour into a mould assembly line Download PDFInfo
- Publication number
- CN107914003A CN107914003A CN201711210842.XA CN201711210842A CN107914003A CN 107914003 A CN107914003 A CN 107914003A CN 201711210842 A CN201711210842 A CN 201711210842A CN 107914003 A CN107914003 A CN 107914003A
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- China
- Prior art keywords
- branch pipe
- dedusting
- station
- dedusting branch
- cast
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D45/00—Equipment for casting, not otherwise provided for
- B22D45/005—Evacuation of fumes, dust or waste gases during manipulations in the foundry
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
Abstract
The present invention disclose a kind of intelligent dust collector for being used to continuously pour into a mould assembly line, including cleaner body and the dedusting that is connected with cleaner body are responsible for, it is characterised in that：Some and each cast one-to-one dedusting branch pipe of station is connected with the dedusting supervisor；Wind turbine is provided with the dedusting branch pipe；The dedusting branch pipe is provided with the main air valve of control dedusting branch pipe suction inlet opening and closing and controls the secondary air-valve of wind turbine gear；It is provided with each cast station close to switch；A controller is further included, the controller is connected with close to switch, main air valve, secondary air-valve.The present invention also provides the control method of above-mentioned intelligent dust collector.
Description
Technical field
The present invention relates to a kind of dust-extraction unit, especially a kind of intelligence casting factory that is used for continuously pours into a mould removing on assembly line
The control method of dirt device and the dust-extraction unit.
Background technology
Casting is the basic industry of equipment manufacture, the sandbox in typical conventional cast workshop substantially rely on overhead traveling crane into
Row transhipment, this mode labor intensity is big, efficiency is low, accident rate is high.Intelligent logistics transhipment production line generates therewith, it
It can realize that bed load, lower core, back up, the automatic transhipment for putting the process cheek such as sprue cup, cast, cooling are filled out in casting.For
Small-sized casting, it is possible to achieve the sandbox of whole assembly line is continuously poured into a mould, but pour into a mould after flue dust can continue produce, assembly line it is each
Station is required for deduster continuous service, causes the total blast volume demand of deduster larger, and cost is high, and energy consumption is big.Existing movable type
Cast dust removing body is to be caught by mobile dust hood to reach flue dust when each sandbox station is poured into a mould, and next station is poured into a mould
When, the remaining flue dust that a upper station produces cannot then be caught, and environmental pollution is big.
The content of the invention
In view of this, the present invention provides a kind of intelligent dust collector and control method for being used to continuously pour into a mould assembly line, right
The each station for pouring into a mould assembly line implements independent control, and the station poured into a mould uses Wind Volume, and the station of casting complete uses
Small air quantity, substantially reduces and entirely pours into a mould requirement of the assembly line to deduster total blast volume, in the whole casting process of assembly line, intelligence
The air quantity adjustment realization of dust-extraction unit automatically controls.
To solve above technical problem, the technical scheme is that using a kind of intelligence for being used to continuously pour into a mould assembly line
Dust-extraction unit, including cleaner body and the dedusting supervisor that is connected with cleaner body, connect on dedusting supervisor
There is some and each cast one-to-one dedusting branch pipe of station；Wind turbine is provided with the dedusting branch pipe；The dedusting branch pipe
It is provided with the main air valve of control dedusting branch pipe suction inlet opening and closing and controls the secondary air-valve of wind turbine gear；Each cast station
On be provided with close to switch；A controller is further included, the controller is connected with close to switch, main air valve, secondary air-valve.
As an improvement two neighboring dedusting branch pipe shares a main wind for two dedusting branch pipes in one group, every group
Valve.By one group of adjacent dedusting branch pipe point and a main air valve for being used to control suction inlet to be opened and closed is shared, reduces equipment repetition, carries
The high versatility of equipment.
As a kind of further improvement, the dust excluding hood for being arranged on dedusting branch tube end is further included；The dedusting shroud rim
Cover board is hinged with, cover board can stir up and down；Further include the execution cylinder for driving cover board to stir.Dust excluding hood is used to expand dust suction
The area of mouth avoids flue dust from escaping.Cover board plays the role of further stopping flue dust, but advances since cover board is located at casting machine
Path on, must be avoided when casting machine is poured into a mould.
As another further improvement, when execution cylinder is shunk, cover board is into vertical state, when execution cylinder is stretched
Cover board is into horizontality during exhibition.
The present invention also provides a kind of control method of above-mentioned intelligent dust collector, comprise the following steps：
A. when casting machine is moved to No. 1 cast station, with No. 1 corresponding dedusting branch pipe of cast station and No. 2 adjacent
Suction inlet on dedusting branch pipe is opened；And the wind turbine on the dedusting branch pipe is adjusted to maximum；
B. after No. 1, which is poured into a mould station, is poured, casting machine moves to No. 2 stations；The corresponding dedusting branch pipe of No. 2 stations at this time
On wind turbine be adjusted to maximum；Dedusting branch pipe fan delivery is constant on No. 1 cast station；
C. after No. 2, which are poured into a mould station, is poured, casting machine moves to No. 3 stations；Station is corresponding removes with No. 3 cast at this time
Suction inlet on dirt branch pipe and adjacent No. 4 dedusting branch pipes is opened；And the wind turbine on the dedusting branch pipe is adjusted to maximum；No. 2
It is constant to pour into a mould dedusting branch pipe fan delivery on station；Dedusting branch pipe fan delivery is adjusted to minimum gear on No. 1 cast station；With such
Push away；
D. after last cast station is poured, corresponding dedusting branch pipe air quantity is adjusted on previous cast station
Minimum gear；After delay N minutes, dedusting branch pipe air quantity is adjusted to minimum shelves on last cast station；
E. after postponing M minutes, suction inlet and wind turbine on all dedusting branch pipes are turned off.
As an improvement the N is 3-5.
As an improvement the M is 20-30.
As an improvement when casting machine is by cast station, dust hood upper cover plate corresponding with the cast station turns over
Change into vertical direction；This outer cover plate is horizontal direction.
The invention has the beneficial effects that：(1) effect of secondary electromagnetic air valve：Because flue dust caused by cast is very big, remove
Dirt device is it is desirable that Wind Volume, and flue dust can slowly diminish after casting complete, it is desirable that small air quantity, if before cast terminates,
All stations are entirely Wind Volume, then the total blast volume requirement to deduster is very high.It is known that in other conditions unanimous circumstances
Under, the cost of deduster is directlyed proportional to energy consumption to air quantity.Controlled by secondary electromagnetic air valve, it is only necessary to pouring into a mould station adjustment
For Wind Volume, all small air quantity of other stations, the total blast volume requirement of such deduster will be greatly lowered, and first reduce and make
Valency, second substantially reduces energy consumption.
(2) position of casting machine is sensed using close switch so that casting machine is interlocked with dust-extraction unit, reaches each electromagnetism
The purpose that air-valve automatically controls.
(3) compared to secondary electromagnetic air valve, the effect of main electromagnetic air valve is relatively small, and the cleaning shaft air-valve of two stations is opened
Pass is controlled by a main electromagnetic air valve, is simplified equipment construction, is reduced cost, reduces failure rate.
Brief description of the drawings
Fig. 1 is the structure diagram of the present invention.
Fig. 2 is the structure diagram of dust excluding hood.
Marked in figure：1 cleaner body, 2 dedustings supervisor, 3 dedusting branch pipes, 4 main air valves, No. 5 air-valves, 6 cast stations, 7
Dust excluding hood, 8 cover boards, 9 casting machines, 10 execution cylinders.
Embodiment
In order to make those skilled in the art more fully understand technical scheme, with reference to embodiment
The present invention is described in further detail.
As shown in Figure 1 and Figure 2, the present invention provides a kind of intelligent dust collector for being used to continuously pour into a mould assembly line, including dedusting
Device main body 1 and the dedusting being connected with cleaner body 1 are responsible for 2, are connected with the dedusting supervisor 2 some with each pouring
Note the one-to-one dedusting branch pipe 3 of station 6；It is No. 1-4 totally four that station 6 is poured into a mould in the present embodiment, its corresponding dedusting branch pipe 3
Also it is 4.Wind turbine is provided with the dedusting branch pipe 3；The dedusting branch pipe 3 is provided with the 3 suction inlet opening and closing of control dedusting branch pipe
Main air valve 4 and control wind turbine gear secondary air-valve 5；It is provided with each cast station 6 close to switch；Further include one
A controller, the controller are connected with close to switch, main air valve 4, secondary air-valve 5.Two neighboring dedusting branch pipe 3 is one group, often
Two dedusting branch pipes 3 in group share a main air valve 4.Further include the dust excluding hood 7 for being arranged on 3 end of dedusting branch pipe；It is described to remove
7 edge of dust hood is hinged with cover board 8, and cover board 8 can stir up and down；Further include the execution cylinder 10 for driving cover board 8 to stir.When holding
Cover board 8 is into vertical state when promoting the circulation of qi cylinder 10 is shunk, and when execution cylinder 10 stretches, cover board 8 is into horizontality.
The control method of the intelligent dust collector comprises the following steps：
After the completion of box moulding, by pipeline be transported to cast assembly line it is to be cast, casting machine 9 can cast assembly line
On move horizontally, realize continuous cast, first startup intelligent dust collector automatic running program before cast, the initial bit of main air valve 4
Closed mode is set to, the initial position of secondary air-valve 5 is small air quantity gear.
A. when casting machine is moved to No. 1 cast station, with No. 1 corresponding dedusting branch pipe of cast station and No. 2 adjacent
Suction inlet on dedusting branch pipe is opened；And the wind turbine on the dedusting branch pipe is adjusted to maximum；
B. after No. 1, which is poured into a mould station, is poured, casting machine moves to No. 2 stations；The corresponding dedusting branch pipe of No. 2 stations at this time
On wind turbine be adjusted to maximum；Dedusting branch pipe fan delivery is constant on No. 1 cast station；
C. after No. 2, which are poured into a mould station, is poured, casting machine moves to No. 3 stations；Station is corresponding removes with No. 3 cast at this time
Suction inlet on dirt branch pipe and adjacent No. 4 dedusting branch pipes is opened；And the wind turbine on the dedusting branch pipe is adjusted to maximum；No. 2
It is constant to pour into a mould dedusting branch pipe fan delivery on station；Dedusting branch pipe fan delivery is adjusted to minimum gear on No. 1 cast station；With such
Push away；
D. after last cast station is poured, corresponding dedusting branch pipe air quantity is adjusted on previous cast station
Minimum gear；After delay 3-5 minutes, dedusting branch pipe air quantity is adjusted to minimum shelves on last cast station；
E. after postponing 20-30 minutes, suction inlet and wind turbine on all dedusting branch pipes are turned off.
When casting machine is by cast station, dust hood upper cover plate corresponding with the cast station is turned into vertical direction；
This outer cover plate is horizontal direction.
It the above is only the preferred embodiment of the present invention, it is noted that above-mentioned preferred embodiment is not construed as pair
The limitation of the present invention, protection scope of the present invention should be subject to claim limited range.For the art
For those of ordinary skill, without departing from the spirit and scope of the present invention, some improvements and modifications can also be made, these change
Protection scope of the present invention is also should be regarded as into retouching.
Claims (8)
1. a kind of intelligent dust collector for being used to continuously pour into a mould assembly line, including cleaner body and be connected with cleaner body
Dedusting supervisor, it is characterised in that：It is connected with and some is removed correspondingly with each station of pouring into a mould on dedusting supervisor
Dirt branch pipe；Wind turbine is provided with the dedusting branch pipe；The dedusting branch pipe is provided with the master of control dedusting branch pipe suction inlet opening and closing
Air-valve and the secondary air-valve for controlling wind turbine gear；It is provided with each cast station close to switch；Further include a control
Device, the controller are connected with close to switch, main air valve, secondary air-valve.
A kind of 2. intelligent dust collector for being used to continuously pour into a mould assembly line according to claim 1, it is characterised in that：It is adjacent
Two dedusting branch pipes are that two dedusting branch pipes in one group, every group share a main air valve.
A kind of 3. intelligent dust collector for being used to continuously pour into a mould assembly line according to claim 1, it is characterised in that：Also wrap
Include the dust excluding hood for being arranged on dedusting branch tube end；The dedusting shroud rim is hinged with cover board, and cover board can stir up and down；Further include use
In the execution cylinder that driving cover board stirs.
A kind of 4. intelligent dust collector for being used to continuously pour into a mould assembly line according to claim 3, it is characterised in that：When holding
Cover board is into vertical state when promoting the circulation of qi cylinder is shunk, and when execution cylinder stretches, cover board is into horizontality.
5. a kind of intelligent dust collector control method, it is characterised in that comprise the following steps：
A. when casting machine is moved to No. 1 cast station, with No. 1 cast corresponding dedusting branch pipe of station and adjacent No. 2 dedustings
Suction inlet on branch pipe is opened；And the wind turbine on the dedusting branch pipe is adjusted to maximum；
B. after No. 1, which is poured into a mould station, is poured, casting machine moves to No. 2 stations；At this time on the corresponding dedusting branch pipe of No. 2 stations
Wind turbine is adjusted to maximum；Dedusting branch pipe fan delivery is constant on No. 1 cast station；
C. after No. 2, which are poured into a mould station, is poured, casting machine moves to No. 3 stations；Dedusting branch corresponding with No. 3 cast stations at this time
Suction inlet on pipe and adjacent No. 4 dedusting branch pipes is opened；And the wind turbine on the dedusting branch pipe is adjusted to maximum；No. 2 cast
Dedusting branch pipe fan delivery is constant on station；Dedusting branch pipe fan delivery is adjusted to minimum gear on No. 1 cast station；And so on；
D. after last cast station is poured, corresponding dedusting branch pipe air quantity is adjusted to minimum on previous cast station
Gear；After delay N minutes, dedusting branch pipe air quantity is adjusted to minimum shelves on last cast station；
E. after postponing M minutes, suction inlet and wind turbine on all dedusting branch pipes are turned off.
A kind of 6. intelligent dust collector control method according to claim 5, it is characterised in that：The N is 3-5.
A kind of 7. intelligent dust collector control method according to claim 5, it is characterised in that：The M is 20-30.
A kind of 8. intelligent dust collector control method according to claim 5, it is characterised in that：When casting machine is by pouring into a mould
During station, dust hood upper cover plate corresponding with the cast station is turned into vertical direction；This outer cover plate is horizontal direction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711210842.XA CN107914003B (en) | 2017-11-27 | 2017-11-27 | Intelligent dust removal device for continuous casting assembly line and control method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711210842.XA CN107914003B (en) | 2017-11-27 | 2017-11-27 | Intelligent dust removal device for continuous casting assembly line and control method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107914003A true CN107914003A (en) | 2018-04-17 |
| CN107914003B CN107914003B (en) | 2019-12-17 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711210842.XA Active CN107914003B (en) | 2017-11-27 | 2017-11-27 | Intelligent dust removal device for continuous casting assembly line and control method |
Country Status (1)
| Country | Link |
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| CN (1) | CN107914003B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108907173A (en) * | 2018-07-11 | 2018-11-30 | 尚成荣 | A kind of Copper fabrication tail gas multichannel exhausting energy-saving control method |
| CN114308966A (en) * | 2021-12-30 | 2022-04-12 | 第一拖拉机股份有限公司 | Automatic air volume adjusting system and adjusting method for casting multi-station waste gas treatment |
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| JPS56128667A (en) * | 1980-03-14 | 1981-10-08 | Fuji Electric Co Ltd | Dust collector of casting equipment |
| JPS5829567A (en) * | 1981-07-13 | 1983-02-21 | Toyota Motor Corp | Gas releasing device for casting installation |
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| CN203253470U (en) * | 2013-03-30 | 2013-10-30 | 安徽华隆生态农业有限责任公司 | Husk and dust discharge device in multistage rice milling system |
| CN203778760U (en) * | 2014-04-10 | 2014-08-20 | 常州好迪机械有限公司 | Movable dust control unit for casting machine |
| CN203862070U (en) * | 2014-04-30 | 2014-10-08 | 山东鑫泽装饰工程有限公司 | Carpentry workshop scrap-collecting device |
| CN203991597U (en) * | 2014-05-05 | 2014-12-10 | 上海申江压力容器有限公司 | Multiple weldering cigarette dust collecting system |
| CN104815830A (en) * | 2015-04-24 | 2015-08-05 | 北京首钢国际工程技术有限公司 | Casting area moving type dust removing device for continuous casting machine |
| CN205057046U (en) * | 2015-09-15 | 2016-03-02 | 重庆三友机器制造有限责任公司 | Casting production pouring dust pelletizing system |
| CN106268077A (en) * | 2016-08-31 | 2017-01-04 | 苏州东亚机械铸造有限公司 | A kind of Dust Collecting System in Foundry of economical and efficient |
| CN206240260U (en) * | 2016-08-29 | 2017-06-13 | 江西凯顺科技有限公司 | A kind of copper material acid cleaning process emission-control equipment |
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2017
- 2017-11-27 CN CN201711210842.XA patent/CN107914003B/en active Active
Patent Citations (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS56128667A (en) * | 1980-03-14 | 1981-10-08 | Fuji Electric Co Ltd | Dust collector of casting equipment |
| JPS5829567A (en) * | 1981-07-13 | 1983-02-21 | Toyota Motor Corp | Gas releasing device for casting installation |
| CN2040819U (en) * | 1988-11-28 | 1989-07-12 | 赵孝先 | Noise-silencing and dust-reducing device for flask shaker |
| CN201644480U (en) * | 2010-03-17 | 2010-11-24 | 中船第九设计研究院工程有限公司 | Multi-station welding fume purifying system |
| CN102814314A (en) * | 2012-08-21 | 2012-12-12 | 唐祥国 | Treatment device for recycling exhaust gas of gas station |
| CN203196974U (en) * | 2013-03-06 | 2013-09-18 | 哈尔滨新海德智能环境工程有限公司 | Front-mount fan distributed type exhaust gas collecting device |
| CN203253470U (en) * | 2013-03-30 | 2013-10-30 | 安徽华隆生态农业有限责任公司 | Husk and dust discharge device in multistage rice milling system |
| CN203778760U (en) * | 2014-04-10 | 2014-08-20 | 常州好迪机械有限公司 | Movable dust control unit for casting machine |
| CN203862070U (en) * | 2014-04-30 | 2014-10-08 | 山东鑫泽装饰工程有限公司 | Carpentry workshop scrap-collecting device |
| CN203991597U (en) * | 2014-05-05 | 2014-12-10 | 上海申江压力容器有限公司 | Multiple weldering cigarette dust collecting system |
| CN104815830A (en) * | 2015-04-24 | 2015-08-05 | 北京首钢国际工程技术有限公司 | Casting area moving type dust removing device for continuous casting machine |
| CN205057046U (en) * | 2015-09-15 | 2016-03-02 | 重庆三友机器制造有限责任公司 | Casting production pouring dust pelletizing system |
| CN206240260U (en) * | 2016-08-29 | 2017-06-13 | 江西凯顺科技有限公司 | A kind of copper material acid cleaning process emission-control equipment |
| CN106268077A (en) * | 2016-08-31 | 2017-01-04 | 苏州东亚机械铸造有限公司 | A kind of Dust Collecting System in Foundry of economical and efficient |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108907173A (en) * | 2018-07-11 | 2018-11-30 | 尚成荣 | A kind of Copper fabrication tail gas multichannel exhausting energy-saving control method |
| CN114308966A (en) * | 2021-12-30 | 2022-04-12 | 第一拖拉机股份有限公司 | Automatic air volume adjusting system and adjusting method for casting multi-station waste gas treatment |
Also Published As
| Publication number | Publication date |
|---|---|
| CN107914003B (en) | 2019-12-17 |
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