CN107909161B - Traction power supply equipment maintenance method based on risk cost prediction - Google Patents
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Abstract
The invention discloses a traction power supply equipment maintenance method based on risk cost prediction. The method mainly comprises the following steps: subtracting the posterior probability of the normal state of each device from the posterior probability of the fault state, which is obtained by the Bayesian network classifier model, so as to obtain the health index of each device, and then introducing a health index correction value to obtain a corrected running state predicted value; further, the comparison operation of the predicted value of the corrected running state and the actual predicted value is carried out to obtain the predicted accuracy, and further risk cost is obtained; and obtaining the health correction value with the minimum risk cost and the optimal maintenance scheme by iterative operation of different health indexes. The maintenance scheme provided by the method reduces the error of the prediction result, improves the state prediction accuracy of each device, and obviously increases the maintenance cost.
Description
Technical Field
The invention relates to a traction power supply equipment maintenance method based on risk cost prediction.
Background
The maintenance work of the high-speed rail traction power supply equipment can effectively discover and process faults, and makes great contribution to guaranteeing safe and reliable operation of a traction power supply system. Currently, maintenance (including inspection and repair) of railroad traction power supply systems typically employs periodic maintenance at fixed time intervals. The maintenance mode has been implemented for many years in the traction power supply field, and can ensure the safe and reliable operation of traction power supply equipment to a large extent. However, such maintenance in a fixed period is liable to cause insufficient maintenance or excessive maintenance, and cannot ensure maintenance of high reliability of the traction power supply equipment, and at the same time, is costly.
The state maintenance method based on equipment fault prediction predicts the running state of equipment through intelligent algorithms such as a Bayesian network, a support vector machine, a neural network and the like; and (3) giving a maintenance scheme according to the predicted state, wherein the equipment with the normal predicted state is not maintained (detected and repaired), and the equipment with the fault predicted state is maintained. The maintenance scheme based on state prediction can reduce the phenomenon of insufficient maintenance or excessive maintenance. However, the existing maintenance scheme based on state prediction does not correct the state prediction result based on the historical maintenance condition, so that the error of the prediction result is large, the maintenance scheme is to be optimized, and the saved maintenance cost is limited. Meanwhile, the existing maintenance scheme does not give out the cost saved by the maintenance scheme and the traditional fixed period maintenance mode, namely, the reliability of the maintenance scheme can be improved, the maintenance cost is reduced, the maintenance scheme is difficult to personel use, and the maintenance scheme is difficult to popularize and implement.
Disclosure of Invention
The invention aims to provide a traction power supply equipment maintenance method based on risk cost prediction, which has the advantages of small prediction result error and high maintenance cost; and is easy to popularize and implement.
The technical scheme adopted for achieving the purpose of the invention is that the traction power supply equipment maintenance method based on risk cost prediction comprises the following steps:
A. input data
The actual running state value c of the equipment during each maintenance of each traction power supply equipment in the history maintenance record k Ambient temperature value X during each maintenance 1k Ice and snow value X 2k Rainfall value X 3k Lightning value X 4k Wind speed value X 5k Load value X 6k Human factor value X 7k Seven influence variable value input systems; wherein K is the number of times of maintenance, k=1, 2, …, K-1; k is the number of times of maintenance to be performed currently, c k =0,1;c k =0 means that the equipment is normal at the kth maintenance, c k =1 indicates that the apparatus failed at the kth maintenance;
B. probability of acquiring operational state information
Seven influencing variables are used as node evidence variables of the Bayesian network, and a Bayesian network classifier model is constructed; actual operating state value c of each equipment during each maintenance k And substituting seven influence variable values in each maintenance into a Bayesian network classifier model to obtain posterior probability P (c|X) of seven influence variables and equipment running state c 1 ,X 2 ,...,X 7 ) The method comprises the steps of carrying out a first treatment on the surface of the Further, a posterior probability P (c= 1|X) that the equipment operation state c is a fault under the combined action of seven influencing variables is obtained 1 ,X 2 ,...,X 7 ) Posterior probability P of normal device operation state c under combined action of seven influencing variables (c= 0|X) 1 ,X 2 ,...,X 7 ) The method comprises the steps of carrying out a first treatment on the surface of the Wherein X is 1 ,X 2 ,...,X 7 Respectively represent the influencing variables: ambient temperature, ice and snow, rainfall, lightning, wind speed, load and human factors;
C. calculation of posterior probability
According to the value X of seven influencing variables at the time of the kth maintenance 1K ,X 2K ,...,X 7K Posterior probability of equipment failure P (c= 1|X) under the combined action of seven influencing variables from step B 1 ,X 2 ,...,X 7 ) Obtaining posterior probability P of equipment operation state as fault in kth maintenance k (c=1|X 1K ,X 2K ,...,X 7K ) Wherein k=1, 2, …, K;
according to the value X of seven influencing variables at the time of the kth maintenance 1K ,X 2K ,...,X 7K Posterior probability P (c=) of device normal under combined action of seven influencing variables of step B0|X 1 ,X 2 ,...,X 7 ) Obtaining posterior probability P of normal equipment operation state in kth maintenance k (c=0|X 1K ,X 2K ,...,X 7K ) Wherein k=1, 2, …, K;
D. running state prediction and maintenance scheme formulation
Posterior probability P for setting the operation state of the kth maintenance equipment to be normal k (c k =0|X 1K ,X 2K ,...,X 7K ) Subtracting the posterior probability P of the operation state of the equipment maintained for the kth time as a fault k (c k =1|X 1K ,X 2K ,...,X 7K ) Obtaining a device health index b of the kth maintenance; device health index b as the kth maintenance>The predicted operating state c 'of the device at the kth maintenance time' k Is normal, i.e. c' k =0; otherwise, the predicted operating state c 'of the device at the kth maintenance' k Is a fault, i.e. c' k =1; wherein k=1, 2, …, K;
and (3) making a maintenance scheme: when c' K When the device is in the condition of being 1, the device needs to be maintained when the device is currently to be maintained; when c' K When=0, the maintenance to be performed currently does not perform maintenance on the apparatus;
E. calculation of prediction accuracy
The predicted operation states of K less than or equal to K-1 are regarded as faults, namely c' k The number of devices of =1 (k.ltoreq.K-1) is added to obtain the total number of predicted faulty devices Q 1 'A'; the actual operation state of each time K is less than or equal to K-1 is regarded as failure, namely c k The number of devices of =1 (k.ltoreq.K-1) is added to obtain the total number of actual faulty devices Q 1 Further, the failure prediction accuracy F, F=Q is obtained 1 '/Q 1 ;
The predicted running state of each time of K less than or equal to K-1 is normal, namely c' k The number of devices of =0 (k.ltoreq.K-1) is added to obtain the total number of predicted normal devices Q 0 ' the actual running state of K is less than or equal to K-1 is normal, namely c k The device numbers of the (K is less than or equal to K-1) are added to obtain the total number Q of the actual normal devices 0 And then obtaining the normal prediction accuracy rate R, R=Q 0 '/Q 0 ;
F. Risk cost assessment
The risk cost S, i.e. the equipment maintenance cost that is superfluously spent from the time of repair to the time of next repair, is derived from the following formula:
S=[Q' K0 ×(1-R)/R]×S 1 +[Q' K1 ×(1-F)/F]×S 2
wherein S is 1 To detect the fault in the maintenance of a device, S 2 Net loss, Q 'for a piece of equipment that has not been serviced but failed prior to the next service' K0 Predicting the running state as normal, i.e. c ', for the kth maintenance (maintenance to be performed at present) equipment' K Number of devices=0, Q' K1 Predicting the operating state as faulty, i.e. c ', for the kth repair (repair currently to be performed) equipment' K Number of devices=1;
G. obtaining an optimal maintenance solution
Taking different health index correction values B, repeating the operations from the step D to the step F, and calculating risk cost S values under the different health index correction values B; comparing the respective risk cost values S to a minimum risk cost value S 0 Minimum risk cost value S 0 The corresponding health index correction value B is the optimal health correction index B 0 The method comprises the steps of carrying out a first treatment on the surface of the From the optimal health correction index value B 0 The predicted operating state c 'of the respective device' k The obtained maintenance scheme for the equipment to be maintained currently is the optimal maintenance scheme with minimum risk cost;
finally, the cost difference S between the optimal maintenance scheme and the fixed period maintenance scheme p ,S p =Q' K0 ×S 1 -[Q' K1 ×(1-F)/F]×S 2 The method comprises the steps of carrying out a first treatment on the surface of the The cost difference is the cost S saved by the optimal maintenance scheme compared with the fixed period maintenance mode p 。
Compared with the prior art, the invention has the beneficial effects that:
1. the method comprises the steps of obtaining a corrected running state predicted value by introducing a health index corrected value; comparing the predicted value of the corrected running state of the equipment in each maintenance with the actual state value to obtain the predicted accuracy, and further obtaining the risk cost (the cost of redundant cost in maintenance) of the maintenance scheme; and obtaining the health correction value with the minimum risk cost and the optimal maintenance scheme through iterative operation of different health indexes.
And compared with the prior art, the method directly obtains the predicted running state of each device and the maintenance scheme thereof by subtracting the posterior probability of the normal state of each device and the posterior probability of the fault state, which are obtained by the Bayesian network classifier model. According to the maintenance scheme with minimum risk cost obtained through health index iteration, the error of a prediction result is reduced, the state prediction accuracy of each device is improved, and the maintenance cost is obviously increased.
2. The invention directly and quantitatively gives the accuracy of the predicted result of the optimal maintenance scheme and saves maintenance cost compared with a fixed period maintenance mode. The best maintenance scheme is provided, the reliability is improved, the maintenance cost is reduced, the maintenance scheme can be fully persuaded for the maintenance unit to adopt, and the maintenance scheme is easy to popularize and implement.
Detailed Description
The present invention will be described in further detail with reference to the following embodiments.
Examples
The invention relates to a traction power supply equipment maintenance method based on risk cost prediction, which comprises the following steps:
A. input data
The actual running state value c of the equipment during each maintenance of each traction power supply equipment in the history maintenance record k Ambient temperature value X during each maintenance 1k Ice and snow value X 2k Rainfall value X 3k Lightning value X 4k Wind speed value X 5k Load value X 6k Human factor value X 7k Seven influence variable value input systems; wherein K is the number of times of maintenance, k=1, 2, …, K-1; k is the number of times of maintenance to be performed currently, c k =0,1;c k =0 means that the equipment is normal at the kth maintenance, c k =1 indicates that the apparatus failed at the kth maintenance;
B. probability of acquiring operational state information
Seven influencing variables are used as node evidence variables of the Bayesian network, and a Bayesian network classifier model is constructed; actual operating state value c of each equipment during each maintenance k And substituting seven influence variable values in each maintenance into a Bayesian network classifier model to obtain posterior probability P (c|X) of seven influence variables and equipment running state c 1 ,X 2 ,...,X 7 ) The method comprises the steps of carrying out a first treatment on the surface of the Further, a posterior probability P (c= 1|X) that the equipment operation state c is a fault under the combined action of seven influencing variables is obtained 1 ,X 2 ,...,X 7 ) Posterior probability P of normal device operation state c under combined action of seven influencing variables (c= 0|X) 1 ,X 2 ,...,X 7 ) The method comprises the steps of carrying out a first treatment on the surface of the Wherein X is 1 ,X 2 ,...,X 7 Respectively represent the influencing variables: ambient temperature, ice and snow, rainfall, lightning, wind speed, load and human factors;
C. calculation of posterior probability
According to the value X of seven influencing variables at the time of the kth maintenance 1K ,X 2K ,...,X 7K Posterior probability of equipment failure P (c= 1|X) under the combined action of seven influencing variables from step B 1 ,X 2 ,...,X 7 ) Obtaining posterior probability P of equipment operation state as fault in kth maintenance k (c=1|X 1K ,X 2K ,...,X 7K ) Wherein k=1, 2, …, K;
according to the value X of seven influencing variables at the time of the kth maintenance 1K ,X 2K ,...,X 7K Posterior probability P of device normal under the combined action of seven influencing variables of step B (c= 0|X) 1 ,X 2 ,...,X 7 ) Obtaining posterior probability P of normal equipment operation state in kth maintenance k (c=0|X 1K ,X 2K ,...,X 7K ) Wherein k=1, 2, …, K;
D. running state prediction and maintenance scheme formulation
Posterior probability P for setting the operation state of the kth maintenance equipment to be normal k (c k =0|X 1K ,X 2K ,...,X 7K ) Equipment operation minus kth repairPosterior probability of row state failure P k (c k =1|X 1K ,X 2K ,...,X 7K ) Obtaining a device health index b of the kth maintenance; device health index b as the kth maintenance>The predicted operating state c 'of the device at the kth maintenance time' k Is normal, i.e. c' k =0; otherwise, the predicted operating state c 'of the device at the kth maintenance' k Is a fault, i.e. c' k =1; wherein k=1, 2, …, K;
and (3) making a maintenance scheme: when c' K When the device is in the condition of being 1, the device needs to be maintained when the device is currently to be maintained; when c' K When=0, the maintenance to be performed currently does not perform maintenance on the apparatus;
E. calculation of prediction accuracy
The predicted operation states of K less than or equal to K-1 are regarded as faults, namely c' k The number of devices of =1 (k.ltoreq.K-1) is added to obtain the total number of predicted faulty devices Q 1 'A'; the actual operation state of each time K is less than or equal to K-1 is regarded as failure, namely c k The number of devices of =1 (k.ltoreq.K-1) is added to obtain the total number of actual faulty devices Q 1 Further, the failure prediction accuracy F, F=Q is obtained 1 '/Q 1 ;
The predicted running state of each time of K less than or equal to K-1 is normal, namely c' k The number of devices of =0 (k.ltoreq.K-1) is added to obtain the total number of predicted normal devices Q 0 ' the actual running state of K is less than or equal to K-1 is normal, namely c k The device numbers of the (K is less than or equal to K-1) are added to obtain the total number Q of the actual normal devices 0 And then obtaining the normal prediction accuracy rate R, R=Q 0 '/Q 0 ;
F. Risk cost assessment
The risk cost S, i.e. the equipment maintenance cost that is superfluously spent from the time of repair to the time of next repair, is derived from the following formula:
S=[Q' K0 ×(1-R)/R]×S 1 +[Q' K1 ×(1-F)/F]×S 2
wherein S is 1 To detect the fault in the maintenance of a device, S 2 It is a device which is not maintained but is maintained next timeNet loss of previous failure, Q' K0 Predicting the running state as normal, i.e. c ', for the kth maintenance (maintenance to be performed at present) equipment' K Number of devices=0, Q' K1 Predicting the operating state as faulty, i.e. c ', for the kth repair (repair currently to be performed) equipment' K Number of devices=1;
G. obtaining an optimal maintenance solution
Taking different health index correction values B, repeating the operations from the step D to the step F, and calculating risk cost S values under the different health index correction values B; comparing the respective risk cost values S to a minimum risk cost value S 0 Minimum risk cost value S 0 The corresponding health index correction value B is the optimal health correction index B 0 The method comprises the steps of carrying out a first treatment on the surface of the From the optimal health correction index value B 0 The predicted operating state c 'of the respective device' k The obtained maintenance scheme for the equipment to be maintained currently is the optimal maintenance scheme with minimum risk cost; finally, the cost difference S between the optimal maintenance scheme and the fixed period maintenance scheme p ,
S p =(Q' K0 +Q' K1 )×S 1 -[Q' K1 S 1 +[Q' K1 ×(1-F)/F]×S 2 ]=Q' K0 ×S 1 -[Q' K1 ×(1-F)/F]×S 2 The method comprises the steps of carrying out a first treatment on the surface of the The cost difference is the cost S saved by the optimal maintenance scheme compared with the fixed period maintenance mode p 。
Obviously, in the present invention, the actual failure at the kth (k=1, 2, …, K-1) maintenance, i.e. c k The number of devices=1 is: the sum of the number of devices predicted to fail at the kth time and actually found to fail at the time of repair and the number of devices predicted to be normal at the kth time but actually failed before the kth+1th time of repair. In the invention, c is the actual normal time in the kth maintenance k The number of devices=0 is: the sum of the number of devices predicted to be normal for the kth (k=1, 2, …, K-1) and not failed before the kth+1th repair and the number of devices predicted to be failed for the kth repair but not found (detected) at the kth repair is calculated.
X in the invention 1 ,X 2 ,...,X 7 The seven influencing variables are listed in the following table:
Claims (1)
1. a traction power supply equipment maintenance method based on risk cost prediction comprises the following steps:
A. input data
The actual running state value c of the equipment during each maintenance of each traction power supply equipment in the history maintenance record k Ambient temperature value X during each maintenance 1k Ice and snow value X 2k Rainfall value X 3k Lightning value X 4k Wind speed value X 5k Load value X 6k Human factor value X 7k Seven influence variable value input systems; wherein K is the number of times of maintenance, k=1, 2, …, K-1; k is the number of times of maintenance to be performed currently, c k =0,1;c k =0 means that the equipment is normal at the kth maintenance, c k =1 indicates that the apparatus failed at the kth maintenance;
B. probability of acquiring operational state information
Seven influencing variables are used as node evidence variables of the Bayesian network, and a Bayesian network classifier model is constructed; actual operating state value c of each equipment during each maintenance k And substituting seven influence variable values in each maintenance into a Bayesian network classifier model to obtain posterior probability P (c|X) of seven influence variables and equipment running state c 1 ,X 2 ,...,X 7 ) The method comprises the steps of carrying out a first treatment on the surface of the Further, a posterior probability P (c= 1|X) that the equipment operation state c is a fault under the combined action of seven influencing variables is obtained 1 ,X 2 ,...,X 7 ) Posterior probability P of normal device operation state c under combined action of seven influencing variables (c= 0|X) 1 ,X 2 ,...,X 7 ) The method comprises the steps of carrying out a first treatment on the surface of the Wherein X is 1 ,X 2 ,...,X 7 Respectively represent the influencing variables: ambient temperature, ice and snow, rainfall, lightning, wind speed, load and human factors;
C. calculation of posterior probability
According to the kth maintenanceSeven influencing variable values X 1K ,X 2K ,...,X 7K Posterior probability of equipment failure P (c= 1|X) under the combined action of seven influencing variables from step B 1 ,X 2 ,...,X 7 ) Obtaining posterior probability P of equipment operation state as fault in kth maintenance k (c=1|X 1K ,X 2K ,...,X 7K ) Wherein k=1, 2, …, K;
according to the value X of seven influencing variables at the time of the kth maintenance 1K ,X 2K ,...,X 7K Posterior probability P of device normal under the combined action of seven influencing variables of step B (c= 0|X) 1 ,X 2 ,...,X 7 ) Obtaining posterior probability P of normal equipment operation state in kth maintenance k (c=0|X 1K ,X 2K ,...,X 7K ) Wherein k=1, 2, …, K;
D. running state prediction and maintenance scheme formulation
Posterior probability P for setting the operation state of the kth maintenance equipment to be normal k (c k =0|X 1K ,X 2K ,...,X 7K ) Subtracting the posterior probability P of the operation state of the equipment maintained for the kth time as a fault k (c k =1|X 1K ,X 2K ,...,X 7K ) Obtaining a device health index b of the kth maintenance; device health index b as the kth maintenance>The predicted operating state c 'of the device at the kth maintenance time' k Is normal, i.e. c' k =0; otherwise, the predicted operating state c 'of the device at the kth maintenance' k Is a fault, i.e. c' k =1; wherein k=1, 2, …, K;
and (3) making a maintenance scheme: when c' K When the device is in the condition of being 1, the device needs to be maintained when the device is currently to be maintained; when c' K When=0, the maintenance to be performed currently does not perform maintenance on the apparatus;
E. calculation of prediction accuracy
The predicted operation states of K less than or equal to K-1 are regarded as faults, namely c' k The number of devices with K being less than or equal to K-1 is added to obtain the total number Q of the predicted fault devices 1 'A'; the actual operation state of each time K is less than or equal to K-1 is regarded as failure, namely c k The number of devices with K being less than or equal to K-1 is added to obtain the total number Q of actual fault devices 1 Further, the failure prediction accuracy F, F=Q is obtained 1 '/Q 1 ;
The predicted running state of each time of K less than or equal to K-1 is normal, namely c' k The number of devices with K being equal to or less than K-1 is added to obtain the total number Q of the predicted normal devices 0 ' the actual running state of K is less than or equal to K-1 is normal, namely c k The number of devices with K being less than or equal to K-1 is added to obtain the total number Q of actual normal devices 0 And then obtaining the normal prediction accuracy rate R, R=Q 0 '/Q 0 ;
F. Risk cost assessment
The risk cost S, i.e. the equipment maintenance cost that is superfluously spent from the time of repair to the time of next repair, is derived from the following formula:
S=[Q' K0 ×(1-R)R]×S 1 +[Q' K1 ×(1-F)F]×S 2
wherein S is 1 To detect the fault in the maintenance of a device, S 2 Net loss, Q 'for a piece of equipment that has not been serviced but failed prior to the next service' K0 Predicting the running state of the Kth maintenance equipment to be normal, namely c' K Number of devices=0, Q' K1 Predicting the operation state as failure, namely c ', for the Kth maintenance equipment' K Number of devices=1, where kth repair is currently scheduled repair;
G. obtaining an optimal maintenance solution
Taking different health index correction values B, repeating the operations from the step D to the step F, and calculating risk cost S values under the different health index correction values B; comparing the respective risk cost values S to a minimum risk cost value S 0 Minimum risk cost value S 0 The corresponding health index correction value B is the optimal health correction index B 0 The method comprises the steps of carrying out a first treatment on the surface of the From the optimal health correction index value B 0 The predicted operating state c 'of the respective device' k The obtained maintenance scheme for the equipment to be maintained currently is the optimal maintenance scheme with minimum risk cost;
finally, the cost difference S between the optimal maintenance scheme and the fixed period maintenance scheme p ,S p =(Q' K0 +Q' K1 )×S 1 -[Q' K1 S 1 +[Q' K1 ×(1-F)F]×S 2 ]=Q' K0 ×S 1 -[Q' K1 ×(1-F)F]×S 2 The method comprises the steps of carrying out a first treatment on the surface of the The cost difference is the cost S saved by the optimal maintenance scheme compared with the fixed period maintenance mode p 。
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