CN107908200B - Focusing assembly production line and production method of disc tracking system - Google Patents

Abstract

The application discloses dish formula tracking system focusing equipment production line and production method, the production line includes first station, second station, third station and fourth station in proper order, first station, second station, third station and the two liang of interval of fourth station are greater than the dish diameter, first station, second station, third station and fourth station central point put and are provided with ground frock respectively, ground frock is fixed in ground, fixed hub can be dismantled at ground frock top, still include portable portal crane, portable portal crane spanes first station, second station, third station and fourth station's center, portable portal crane remove in between first station and the fourth station. The invention has the advantages that the focusing operation of a single discontinuous high-altitude operation is transferred to the ground to form a continuous circulation pre-focusing production line, the focusing precision is improved, the operability is good, and the practical requirement of continuous assembly of a large-capacity electric field is met.

Description

Focusing assembly production line and production method of disc tracking system

Technical Field

The application relates to the technical field of solar power generation and heat utilization, in particular to a focusing assembly production line and a production method of a disc tracking system.

Background

At present, disc pre-focusing of a disc tracking system is mostly carried out in high-altitude focusing after field integral assembly, the cost of manpower and material resources for high-altitude operation is very high, focusing precision is limited by high altitude and cannot be guaranteed, operability is poor, and requirements and quantity of high-capacity electric fields cannot be met.

Disclosure of Invention

The invention aims to provide a focusing assembly production line and a production method of a disc tracking system, which are used for overcoming the defects in the prior art.

In order to achieve the above purpose, the present invention provides the following technical solutions.

The embodiment of the application discloses dish formula tracking system focusing equipment production line includes first station, second station, third station and fourth station in proper order, two liang of intervals in first station, second station, third station and fourth station are greater than the dish diameter, first station, second station, third station and fourth station central point put and are provided with ground frock respectively, ground frock is fixed in ground, fixed hub can be dismantled at ground frock top, still include portable portal crane, portable portal crane spanes first station, second station, third station and fourth station's center, portable portal crane remove in between first station and the fourth station.

Correspondingly, the invention also discloses a production method for focusing and assembling the disc tracking system, which comprises the following steps:

s1, forklift is used for forklift fork-mounting of a hub onto the first station ground tool, the hub is fixed onto the ground tool through bolts, the L-arm is continuously hoisted onto the hub, and the L-arm and the hub are fixed together through bolts;

s2, removing the hub from the first station ground tool, moving the hub to the second station ground tool by using the movable gantry crane for fixing, sequentially installing a back support, and installing an inner ring backboard and lens assembly, an outer ring backboard and lens assembly on the back support through adjusting claws;

s3, removing the hub from the second station ground tool, moving the hub to the third station ground tool by using the movable gantry crane to fix the hub, performing optical detection by using the light guide plate and the optical camera, adjusting the optical focal length of the lens to 7.3 meters by using the adjusting claw and the back plate cushion block, and locking the adjusting claw after focusing is finished;

s4, removing the hub from the third station ground tool, moving the hub to the fourth station ground tool by using the movable gantry crane for fixing, and loading and delivering the hub after packaging.

Compared with the prior art, the invention has the advantages that the focusing operation of a single discontinuous high-altitude operation is transferred to the ground to form a continuous circulation pre-focusing production line, the focusing precision is improved, the operability is good, and the practical requirement of continuous assembly of a large-capacity electric field is met.

Drawings

In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings that are required to be used in the embodiments or the description of the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments described in the present application, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.

FIG. 1 is a schematic view of a focusing assembly line of a disc tracking system according to an embodiment of the present invention;

fig. 2 shows an enlarged view of a first station in an embodiment of the invention.

Detailed Description

The following detailed description of the technical solutions according to the embodiments of the present invention will be given with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.

In the description of the present invention, it should be noted that the directions or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.

Referring to fig. 1-2, the focusing assembly line of the disc tracking system sequentially comprises a first station 100, a second station 200, a third station 300 and a fourth station 400, wherein the distances between the first station 100, the second station 200, the third station 300 and the fourth station 400 are larger than the diameter of a disc 510, a ground fixture 700 is respectively arranged at the central positions of the first station 100, the second station 200, the third station 300 and the fourth station 400, the ground fixture 700 is fixed on the ground, a hub 520 is detachably fixed at the top of the ground fixture 700, the focusing assembly line further comprises a movable gantry crane 600, and the movable gantry crane 600 spans the centers of the first station 100, the second station 200, the third station 300 and the fourth station 400, and moves between the first station 100 and the fourth station 400.

The production method for focusing and assembling the disc tracking system comprises the following steps:

s1, forklift is used for forklift fork-loading of a hub 520 onto a ground tool 700 of a first station 100, bolts are used for fixing the hub 520 onto the ground tool 700, an L-arm 530 is continuously hoisted onto the hub 520, the L-arm 530 and the hub 520 are fixed together by the bolts, the size and tolerance specified by a drawing are detected, and the whole body is hoisted to a second station 200 after the detection is qualified;

s2, removing the hub 520 from the ground fixture 700 of the first station 100, moving the hub to the ground fixture 700 of the second station 200 by using the movable gantry crane 600 to fix the hub, sequentially installing a back support, and installing an inner ring back plate and lens components and an outer ring back plate and lens components on the back support through adjusting claws;

s3, removing the hub 520 from the ground fixture 700 of the second station 200, moving the hub 520 to the ground fixture 700 of the third station 300 by using the movable gantry crane 600 to fix the hub, performing optical detection by using a light guide plate and an optical camera, adjusting an adjusting claw and a back plate cushion block to enable the optical focal length of a lens to be 7.3 meters, and locking the adjusting claw after focusing is finished to prevent the back plate from moving in series;

s4, removing the hub 520 from the ground fixture 700 of the third station 300, moving the hub to the ground fixture 700 of the fourth station 400 by using the movable gantry crane 600 for fixing, and loading and shipping after packaging.

The 4 stations are operated continuously and recycled to form a continuous and uninterrupted pre-focusing production line. The advantages are that:

1. the pre-focusing assembly production line has clear layers, reasonable structure and modularized design of each station, and is convenient for inquiry and management;

2. the pre-focusing assembly production can be continuously assembled without interruption to form an assembly circulation system, so that the high-capacity installation requirement of an electric field is met;

3. because of standardized, normalized and modularized design, the cost of field manpower and material resources is greatly reduced, the operability is strong, the field installation efficiency is greatly improved, and the phenomenon of shack and reworking is avoided.

It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises the element.

The foregoing is merely exemplary of the application and it should be noted that modifications and adaptations to those skilled in the art may be made without departing from the principles of the application and are intended to be comprehended within the scope of the application.

Claims (1)

1. A production method of a focusing assembly production line of a disc tracking system is characterized in that,

the disc tracking system focusing assembly production line sequentially comprises a first station, a second station, a third station and a fourth station, wherein the distances between the first station, the second station, the third station and the fourth station are larger than the diameter of a disc, the center positions of the first station, the second station, the third station and the fourth station are respectively provided with a ground tool, the ground tools are fixed on the ground, the top of each ground tool is detachably provided with a fixed hub, the disc tracking system focusing assembly production line further comprises a movable gantry crane which spans the centers of the first station, the second station, the third station and the fourth station, the movable gantry crane is moved between the first station and the fourth station,

the production method of the disc tracking system focusing assembly production line comprises the following steps:

s1, forklift is used for forklift fork-mounting of a hub onto the first station ground tool, the hub is fixed onto the ground tool through bolts, the L-arm is continuously hoisted onto the hub, and the L-arm and the hub are fixed together through bolts;

s2, removing the hub from the first station ground tool, moving the hub to the second station ground tool by using the movable gantry crane for fixing, sequentially installing a back support, and installing an inner ring backboard and lens assembly, an outer ring backboard and lens assembly on the back support through adjusting claws;

s3, removing the hub from the second station ground tool, moving the hub to the third station ground tool by using the movable gantry crane to fix the hub, performing optical detection by using the light guide plate and the optical camera, adjusting the optical focal length of the lens to 7.3 meters by using the adjusting claw and the back plate cushion block, and locking the adjusting claw after focusing is finished;

s4, removing the hub from the third station ground tool, moving the hub to the fourth station ground tool by using the movable gantry crane for fixing, and loading and delivering the hub after packaging.

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