CN107905111A - A kind of rigid frame-continuous girder end bay construction technology - Google Patents
A kind of rigid frame-continuous girder end bay construction technology Download PDFInfo
- Publication number
- CN107905111A CN107905111A CN201711233928.4A CN201711233928A CN107905111A CN 107905111 A CN107905111 A CN 107905111A CN 201711233928 A CN201711233928 A CN 201711233928A CN 107905111 A CN107905111 A CN 107905111A
- Authority
- CN
- China
- Prior art keywords
- section
- formwork
- horizontal
- span
- support
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000010276 construction Methods 0.000 title claims abstract description 150
- 238000005516 engineering process Methods 0.000 title claims description 10
- 238000000034 method Methods 0.000 claims abstract description 47
- 230000008569 process Effects 0.000 claims abstract description 40
- 238000009415 formwork Methods 0.000 claims description 179
- 229910000831 Steel Inorganic materials 0.000 claims description 173
- 239000010959 steel Substances 0.000 claims description 173
- 239000004567 concrete Substances 0.000 claims description 29
- 239000004576 sand Substances 0.000 claims description 21
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 20
- 238000009434 installation Methods 0.000 claims description 15
- 238000004873 anchoring Methods 0.000 claims description 8
- 239000011150 reinforced concrete Substances 0.000 claims description 7
- 239000000725 suspension Substances 0.000 claims description 7
- 230000007246 mechanism Effects 0.000 claims description 6
- 210000002435 tendon Anatomy 0.000 claims description 5
- 238000000465 moulding Methods 0.000 claims description 3
- 238000007493 shaping process Methods 0.000 claims 1
- 238000013461 design Methods 0.000 abstract description 13
- 230000000694 effects Effects 0.000 abstract description 8
- 238000010586 diagram Methods 0.000 description 13
- 231100000241 scar Toxicity 0.000 description 7
- 230000002787 reinforcement Effects 0.000 description 5
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 4
- 235000017491 Bambusa tulda Nutrition 0.000 description 4
- 241001330002 Bambuseae Species 0.000 description 4
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 4
- 239000011425 bamboo Substances 0.000 description 4
- 239000011120 plywood Substances 0.000 description 4
- 208000032544 Cicatrix Diseases 0.000 description 3
- 230000002441 reversible effect Effects 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 3
- 230000037387 scars Effects 0.000 description 3
- 238000005452 bending Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 235000014121 butter Nutrition 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 239000010960 cold rolled steel Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000004746 geotextile Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D21/00—Methods or apparatus specially adapted for erecting or assembling bridges
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Bridges Or Land Bridges (AREA)
Abstract
本发明公开了一种刚构连续梁边跨施工工艺,过程如下:一、墩顶梁段施工;二、边跨现浇段与边跨悬臂段同步施工:采用附着式高空装配支架对边跨现浇段进行施工,同时采用双肢三角挂篮对边跨悬臂段进行施工;双肢三角挂篮的主桁架包括两个对称布设在悬臂梁节段左右上方的桁架组,每个桁架组均包括两个并排布设的三角形桁架;附着式高空装配支架包括位于桥墩内侧的高空支架和多个由上至下布设的附着式连接结构;步骤三、边跨合拢。本发明设计合理且施工简便、使用效果好,墩顶梁段施工完成后,采用双肢三角挂篮对边跨悬臂段进行施工的同时,采用附着式高空装配支架施工边跨现浇段,能简便、快速完成高空大吨位边跨梁段施工过程。
The invention discloses a construction process for the side spans of rigid continuous beams. The process is as follows: 1. Construction of the beam section on the top of the pier; The cast-in-place section is constructed, and the side-span cantilever section is constructed using a double-legged triangle hanging basket; the main truss of the double-legged triangle hanging basket includes two truss groups symmetrically arranged on the left and right upper sides of the cantilever beam section, and each truss group is It includes two triangular trusses arranged side by side; the attached high-altitude assembly support includes the high-altitude support located on the inner side of the bridge pier and a plurality of attached connection structures arranged from top to bottom; step 3, closing the side spans. The invention is reasonable in design, simple in construction and good in use effect. After the construction of the pier top beam section is completed, the side-span cast-in-place section is constructed using the attached high-altitude assembly bracket while using the double-legged triangular hanging basket to construct the side-span cast-in-place section. The construction process of the high-altitude large-tonnage side-span beam section is completed simply and quickly.
Description
技术领域technical field
本发明属于桥梁施工技术领域,尤其是涉及一种刚构连续梁边跨施工工艺。The invention belongs to the technical field of bridge construction, and in particular relates to a construction technology of a rigid frame continuous beam side span.
背景技术Background technique
随着国民经济的发展,我国铁路桥梁事业迅猛发展,我国在桥梁设计理论、建造技术和装备方面正在赶上或接近世界先进水平,大跨度跨海、跨江桥梁建设不断增加。连续刚构桥为墩梁固结的连续梁桥,并且连续刚构桥通常为多跨桥,连续刚构桥的桥梁主梁为刚构连续梁,大跨度刚构连续梁是指多孔跨径总长≥100米且单孔跨径≥40 米的刚构连续梁。边跨是相对主跨而言的,跨径最大的一跨称之为主跨,而跨径较小的称之为边跨。目前,对刚构连续梁边跨进行施工时,通常先边跨梁段分为采用支架法施工的边跨现浇段和采用挂篮悬臂浇筑施工的边跨悬臂段,边跨现浇段与边跨悬臂段之间的梁段为合拢段。对支撑高度大于30m的高空边跨梁段进行施工时,施工难度较大,尤其对于支撑高度大于50m、梁高10m以上、悬臂浇筑段长度大于4m的高空大体积边跨梁段进行施工时,施工难度非常大,安全质量控制风险高,边跨现浇段施工对所采用支架的要求非常高,同时对挂篮的结构设计要求高,挂篮结构需既要满足安全性要求,保证施工质量,又要节省施工成本,方便施工。With the development of the national economy, my country's railway bridge industry is developing rapidly. my country's bridge design theory, construction technology and equipment are catching up with or approaching the world's advanced level, and the construction of long-span sea-crossing and river-crossing bridges continues to increase. The continuous rigid frame bridge is a continuous girder bridge with piers and girders consolidated, and the continuous rigid frame bridge is usually a multi-span bridge. The main girder of the continuous rigid frame bridge is a rigid frame continuous beam. Rigid continuous beams with a length of 100 meters and a span of a single hole ≥ 40 meters. The side span is relative to the main span, the span with the largest span is called the main span, and the one with the smaller span is called the side span. At present, when constructing the side spans of rigid frame continuous beams, the side spans are usually divided into the side span cast-in-place section constructed by the bracket method and the side span cantilever section constructed by using the hanging basket cantilever pouring construction. The side span cast-in-place section and the The beam segments between the side span cantilever segments are closed segments. When constructing high-altitude side-span beam sections with a support height greater than 30m, the construction is difficult, especially for high-altitude large-volume side-span beam sections with a support height greater than 50m, a beam height of more than 10m, and a cantilever pouring section length greater than 4m. The construction is very difficult, and the risk of safety and quality control is high. The construction of the side-span cast-in-place section has very high requirements for the brackets used. At the same time, it has high requirements for the structural design of the hanging basket. The hanging basket structure must not only meet the safety requirements, but also ensure the construction quality. , but also to save construction costs and facilitate construction.
发明内容Contents of the invention
本发明所要解决的技术问题在于针对上述现有技术中的不足,提供一种刚构连续梁边跨施工工艺,其设计合理且施工简便、使用效果好,墩顶梁段施工完成后,采用双肢三角挂篮对边跨悬臂段进行施工的同时,采用附着式高空装配支架施工边跨现浇段,能简便、快速完成高空大吨位边跨梁段施工过程。The technical problem to be solved by the present invention is to provide a rigid frame continuous beam side-span construction process in view of the deficiencies in the above-mentioned prior art. While the triangular hanging basket is used to construct the cantilever section of the side span, the attached high-altitude assembly bracket is used to construct the cast-in-place section of the side span, which can easily and quickly complete the construction process of the high-altitude large-tonnage side-span beam section.
为解决上述技术问题,本发明采用的技术方案是:一种刚构连续梁边跨施工工艺,其特征在于:所施工边跨梁段的两端分别支撑于水中墩和桥墩上,所述桥墩和水中墩均为钢筋混凝土墩;所述边跨梁段由边跨现浇段、边跨合拢段和边跨悬臂段连接组成,所述边跨合拢段连接于边跨现浇段和边跨悬臂段之间;所述边跨现浇段的一端支撑于桥墩上且其另一端与边跨合拢段连接,所述边跨悬臂段与支撑于水中墩上的墩顶梁段连接;对边跨梁段进行施工时,过程如下:In order to solve the above-mentioned technical problems, the technical solution adopted by the present invention is: a construction process for side spans of rigid frame continuous girders, characterized in that: the two ends of the constructed side span girder sections are respectively supported on piers in water and bridge piers, and the bridge piers The piers in the water and water are reinforced concrete piers; the side-span beam section is composed of a side-span cast-in-place section, a side-span closing section and a side-span cantilever section, and the side-span closing section is connected to the side-span cast-in-place section and the side-span Between the cantilever sections; one end of the side span cast-in-place section is supported on the pier and the other end is connected to the side span closing section, and the side span cantilever section is connected to the pier top beam section supported on the pier in the water; the opposite side During the construction of the span beam section, the process is as follows:
步骤一、墩顶梁段施工:利用水中墩墩顶安装的托架,对墩顶梁段进行施工;Step 1. Construction of the beam section on the top of the pier: use the bracket installed on the top of the pier in the water to construct the beam section on the top of the pier;
步骤二、边跨现浇段与边跨悬臂段同步施工:采用附着式高空装配支架对边跨现浇段进行施工,同时采用双肢三角挂篮对边跨悬臂段进行施工;Step 2. Synchronous construction of side-span cast-in-place section and side-span cantilever section: use the attached high-altitude assembly bracket to construct the side-span cast-in-place section, and use double-legged triangular hanging baskets to construct the side-span cantilever section;
所述边跨悬臂段由多个沿纵桥向从后向前布设的悬臂梁节段拼接而成;对边跨悬臂段进行施工时,采用所述双肢三角挂篮从后向前对多个所述悬臂梁节段分别进行施工;The cantilever section of the side span is spliced by a plurality of cantilever beam segments arranged from back to front along the longitudinal bridge direction; Each of the cantilever beam sections is constructed respectively;
所述双肢三角挂篮包括位于所施工悬臂梁节段上方的主桁架、位于所述主桁架的正下方且对悬臂梁节段进行成型施工的模板系统和将所述模板系统吊挂于所述主桁架上的提吊系统,所述主桁架与所述模板系统之间通过所述提吊系统紧固连接为一体;所述悬臂梁节段为混凝土箱梁;The double-leg triangular hanging basket includes a main truss located above the constructed cantilever beam section, a formwork system that is located directly below the main truss and forms the cantilever beam section, and hangs the formwork system on the cantilever beam section. The lifting system on the main truss, the main truss and the formwork system are fastened and connected as a whole through the lifting system; the cantilever beam segment is a concrete box girder;
所述主桁架包括前上横梁、后上横梁和两个对称布设在悬臂梁节段左右上方的桁架组,两个所述桁架组之间通过横向连接架紧固连接,所述前上横梁、后上横梁和横向连接架均呈水平布设且三者均沿横桥向布设,两个所述桁架组通过前上横梁、后上横梁和横向连接架紧固连接为一体;每个所述桁架组均包括两个并排布设的三角形桁架,两个所述三角形桁架的结构和尺寸均相同且二者均呈竖直向布设,两个所述三角形桁架均沿纵桥向布设且二者之间通过多个横向连杆紧固连接为一体;所述主桁架中四个所述三角形桁架均布设于同一平面上,四个所述三角形桁架的前端均与前上横梁紧固连接,四个所述三角形桁架的后端均与后上横梁紧固连接;The main truss includes a front upper beam, a rear upper beam and two truss groups arranged symmetrically above the left and right sides of the cantilever beam section, and the two truss groups are fastened and connected by a transverse connecting frame. The front upper beam, The rear upper beam and the transverse connecting frame are arranged horizontally and all three are arranged along the direction of the transverse bridge, and the two truss groups are fastened and connected as one by the front upper beam, the rear upper beam and the transverse connecting frame; each of the trusses Each group includes two triangular trusses arranged side by side, the structure and size of the two triangular trusses are the same and both are vertically arranged, and the two triangular trusses are arranged along the longitudinal bridge direction with The four triangular trusses in the main truss are all arranged on the same plane, and the front ends of the four triangular trusses are all fastened to the front upper beam. The rear ends of the triangular trusses are all fastened to the rear upper beam;
采用附着式高空装配支架对边跨现浇段进行施工时,过程如下:When the attached high-altitude assembly bracket is used to construct the side-span cast-in-place section, the process is as follows:
步骤2011、附着式高空装配支架搭设:待桥墩内侧搭设附着式高空装配支架;Step 2011, erection of the attached high-altitude assembly bracket: the attached high-altitude assembly bracket is erected on the inner side of the pier;
所述附着式高空装配支架包括位于桥墩内侧的高空支架和多个由上至下布设的附着式连接结构,所述高空支架沿横桥向布设且其通过多个所述附着式连接结构紧固固定在桥墩上,所述附着式连接结构呈水平布设;所述桥墩包括桩基础、支撑于桩基础上的水平承台和布设于水平承台上的墩身,所述墩身为空心墩;The attached high-altitude assembly support includes a high-altitude support located on the inner side of the bridge pier and a plurality of attached connection structures arranged from top to bottom. The high-altitude support is arranged along the transverse bridge and is fastened by a plurality of the attached connection structures Fixed on the bridge pier, the attached connection structure is arranged horizontally; the bridge pier includes a pile foundation, a horizontal cap supported on the pile foundation, and a pier body arranged on the horizontal cap, and the pier body is a hollow pier;
所述高空支架为高度不小于50m的竖向支架,所述竖向支架由下至上分为多个支架节段,上下相邻两个所述支架节段之间通过法兰紧固连接为一体;The high-altitude support is a vertical support with a height of not less than 50m, and the vertical support is divided into a plurality of support segments from bottom to top, and the upper and lower adjacent two support segments are connected together by flange fastening ;
所述竖向支架包括左右两个对称布设的井字架,两根所述井字架之间通过多个由上至下布设的水平连接结构紧固连接;每个所述井字架均包括四根沿圆周方向均匀布设的竖向支撑钢管,四根所述竖向支撑钢管包括两根内侧钢管和两根外侧钢管,每根所述内侧钢管的外侧均设置有一根所述外侧钢管,两根所述内侧钢管之间、两根所述外侧钢管之间以及每根所述内侧钢管与位于其外侧的外侧钢管之间均通过多道由上至下布设的钢管连接杆紧固连接为一体;所述竖向支架中的四根所述内侧钢管沿横桥向由左至右布设在同一竖直面上,所述竖向支架中的四根所述外侧钢管沿横桥向由左至右布设在同一竖直面上;四根所述内侧钢管的底部均支撑于水平承台上;Described vertical support comprises left and right two well-shaped frames symmetrically arranged, between two described well-shaped frames fastened and connected by a plurality of horizontal connecting structures arranged from top to bottom; Each described well-shaped frame all includes Four vertical supporting steel pipes evenly arranged along the circumferential direction, the four vertical supporting steel pipes include two inner steel pipes and two outer steel pipes, each of the inner steel pipes is provided with one outer steel pipe, two Between the inner steel pipes, between the two outer steel pipes, and between each inner steel pipe and the outer steel pipe located on its outer side are fastened and connected as a whole by multiple steel pipe connecting rods arranged from top to bottom ; The four inner steel pipes in the vertical support are arranged on the same vertical plane from left to right along the horizontal bridge, and the four outer steel pipes in the vertical support are arranged from left to right along the horizontal bridge. The right is laid on the same vertical plane; the bottoms of the four inner steel pipes are all supported on the horizontal platform;
所述水平承台内侧设置有四个分别供所述外侧钢管底部支撑的锚固桩,所述锚固桩呈竖直向布设;每根所述外侧钢管的正下方均设置有一个所述锚固桩,所述锚固桩为钢筋混凝土桩;The inner side of the horizontal bearing platform is provided with four anchor piles which are respectively supported by the bottom of the outer steel pipe, and the anchor piles are vertically arranged; one anchor pile is arranged directly below each of the outer steel pipes, The anchor pile is a reinforced concrete pile;
所述附着式连接结构包括一道连接横梁和四道水平连接杆,所述连接横梁呈水平布设且其沿横桥向布设,所述连接横梁通过多根拉杆紧固固定在墩身的内侧壁上;每根所述内侧钢管与连接横梁之间均通过一道所述水平连接杆紧固连接;多根所述拉杆由左至右布设在同一水平面上且其均固定在墩身的内侧壁上,所述拉杆呈水平布设且其沿纵桥向布设;每根所述拉杆的外端均固定在连接横梁上,每根所述拉杆的内端均伸入至墩身的内腔中,每根所述拉杆均固定在墩身的内侧壁上;所述墩身的内侧壁上开有多个供拉杆穿过的拉杆安装孔,所述连接横梁上由左至右开有多个供拉杆穿过的通孔;The attached connection structure includes a connecting beam and four horizontal connecting rods, the connecting beam is arranged horizontally and along the direction of the bridge, and the connecting beam is fastened and fixed on the inner side wall of the pier by a plurality of pull rods ; Each of the inner steel pipes and the connecting beam is fastened and connected by one horizontal connecting rod; a plurality of the tie rods are arranged on the same horizontal plane from left to right and are fixed on the inner wall of the pier body, The tie rods are arranged horizontally and along the longitudinal direction of the bridge; the outer ends of each tie rod are fixed on the connecting beam, and the inner ends of each tie rod extend into the inner cavity of the pier body. The tie rods are all fixed on the inner side wall of the pier body; there are a plurality of tie rod installation holes for the tie rods to pass through on the inner side wall of the pier body, and a plurality of tie rod installation holes for the tie rods to pass through are opened on the connecting beam from left to right. through holes;
步骤2012、模板支设:在步骤2011中所述附着式高空装配支架和桥墩上搭设模板支撑架,并在所述模板支撑架上搭设对边跨现浇段进行成型施工的成型模板;所述模板支撑架为水平支撑架;Step 2012, formwork support: set up a formwork support frame on the attached high-altitude assembly support and bridge piers described in step 2011, and set up a forming formwork for forming and constructing the side-span cast-in-place section on the formwork support frame; The template support frame is a horizontal support frame;
步骤2013、边跨现浇段浇筑施工:利用步骤2012中所述成型模板对边跨现浇段进行浇筑施工;Step 2013, pouring construction of the cast-in-place section of the side span: using the forming template described in step 2012 to perform pouring construction of the cast-in-place section of the side span;
步骤三、边跨合拢:待步骤二中所述边跨现浇段和边跨悬臂段均施工完成后,对边跨合拢段进行施工,完成边跨梁段合拢。Step 3. Side span closure: After the side span cast-in-place section and the side span cantilever section mentioned in step 2 are completed, the side span closure section is constructed to complete the side span beam section closure.
上述一种刚构连续梁边跨施工工艺,其特征是:步骤2011中所述拉杆为精轧螺纹钢筋;每根所述拉杆的外端均套装有外锁紧螺母,所述连接横梁卡装在墩身与外锁紧螺母之间;每根所述拉杆的内端均套装有内锁紧螺母,所述内锁紧螺母位于墩身的内腔中。The above-mentioned construction process of a rigid continuous beam side span is characterized in that: the tie rods described in step 2011 are finish-rolled threaded steel bars; the outer ends of each of the tie rods are fitted with outer locking nuts, and the connecting beams are clamped Between the pier body and the outer lock nut; the inner end of each pull rod is sleeved with an inner lock nut, and the inner lock nut is located in the inner cavity of the pier body.
上述一种刚构连续梁边跨施工工艺,其特征是:步骤2011中所述内侧钢管与位于其外侧的外侧钢管之间的水平间距为2m~3m,所述内侧钢管与墩身之间的净距不大于4m;The above-mentioned side span construction process of rigid frame continuous beams is characterized in that: in step 2011, the horizontal distance between the inner steel pipe and the outer steel pipe located outside it is 2m-3m, and the distance between the inner steel pipe and the pier body is The net distance is not more than 4m;
所述竖向支撑钢管的外径为φ0.5m~φ0.6m;The outer diameter of the vertical support steel pipe is φ0.5m~φ0.6m;
所述锚固桩的下部节段为锚固于河床上的锚固段,所述锚固段的长度不小于1m,所述锚固桩的桩径为φ0.8m~φ1.2m;The lower segment of the anchor pile is an anchor section anchored on the river bed, the length of the anchor section is not less than 1m, and the pile diameter of the anchor pile is φ0.8m~φ1.2m;
上下相邻两个所述附着式连接结构之间的竖向间距为10m~15m。The vertical distance between the two adjacent above and below attached connection structures is 10m-15m.
上述一种刚构连续梁边跨施工工艺,其特征是:步骤2011中所述拉杆安装孔为拉模筋孔,所述拉模筋孔为供对墩身成型施工用墩身成型模板进行拉结的模板拉筋穿过的通孔,所述墩身成型模板包括墩身外模和布设于所述墩身外模内侧的墩身内模,所述模板拉筋为连接于所述墩身外模与所述墩身内模之间的水平拉结钢筋;The above-mentioned construction process for the side span of a rigid frame continuous beam is characterized in that: the installation holes of the tie rods described in step 2011 are holes for drawing tendons, and the holes for drawing tendons are for pulling the pier body forming templates for pier body forming construction. The through hole through which the template tie bars of the knot pass through. The pier body forming formwork includes the pier body outer mold and the pier body inner mold arranged inside the pier body outer mold. The formwork tie bars are connected to the pier body outside The horizontal tie reinforcement between the mold and the inner mold of the pier body;
步骤三中对边跨合拢段进行施工时,采用合拢段吊架进行施工。When constructing the side-span closing section in step 3, use the closing section hanger for construction.
上述一种刚构连续梁边跨施工工艺,其特征是:步骤2011中所述竖向支架上布设有模板支撑架,所述模板支撑架为水平支撑架;The above-mentioned construction process of a rigid continuous beam side span is characterized in that: a formwork support frame is arranged on the vertical support described in step 2011, and the formwork support frame is a horizontal support frame;
所述水平支撑架包括两道布设于同一水平面上的下横梁、多道由左至右布设在同一水平面上的水平纵梁和多道由前至后布设在同一水平面上的上横梁,四根所述内侧钢管顶部设置有一道所述下横梁,四根所述外侧钢管顶部设置有一道所述下横梁,每道所述水平纵梁均布设于两道所述下横梁上,每道所述上横梁均布设于多道所述水平纵梁上;所述下横梁和上横梁均沿横桥向布设,所述水平纵梁沿纵桥向布设;每道所述水平纵梁的内端均支撑于墩身上。The horizontal support frame includes two lower beams laid on the same horizontal plane, multiple horizontal longitudinal beams laid on the same horizontal plane from left to right and multiple upper beams laid on the same horizontal plane from front to back, four The top of the inner steel pipe is provided with a lower beam, the top of the four outer steel pipes is provided with a lower beam, each of the horizontal longitudinal beams is arranged on two of the lower beams, each of the The upper beams are arranged on multiple horizontal longitudinal beams; the lower beams and upper beams are arranged along the horizontal bridge direction, and the horizontal longitudinal beams are arranged along the longitudinal bridge direction; the inner ends of each horizontal longitudinal beam are Supported on the pier.
上述一种刚构连续梁边跨施工工艺,其特征是:步骤二中所述模板系统包括位于悬臂梁节段内侧的内模、位于悬臂梁节段底部的底模板、位于底模板下方且对底模板进行支撑的底部支撑架和两个分别对称布设于悬臂梁节段左右两侧的外侧模,每个所述外侧模的外侧均设置有侧模支撑架;所述底部支撑架包括位于底模板前侧下方的前下横梁和位于底模板后侧下方的后下横梁,所述前下横梁和后下横梁均呈水平布设且二者均沿横桥向布设,所述前下横梁位于前上横梁的正下方;所述内模内侧设置有内模支撑架;Above-mentioned a kind of rigid frame continuous beam side-span construction technique is characterized in that: the formwork system described in step 2 includes the internal formwork that is positioned at the inner side of the cantilever beam section, the bottom formwork that is positioned at the bottom of the cantilever beam section, the bottom formwork that is positioned below the bottom formwork and the The bottom support frame supported by the bottom formwork and two outer molds arranged symmetrically on the left and right sides of the cantilever beam segment, each of the outer molds is provided with a side mold support frame; the bottom support frame includes a The front lower beam under the front side of the formwork and the rear lower beam under the rear side of the bottom formwork are arranged horizontally and along the direction of the bridge, and the front lower beam is located at the front Directly below the upper beam; an inner mold support frame is arranged on the inner side of the inner mold;
所述提吊系统包括对所述底部支撑架进行提吊的底模提吊结构、两个左右对称布设且对侧模支撑架进行提吊的侧模提吊结构和对内模进行提吊的内模提吊结构,两个所述侧模支撑架分别布设于悬臂梁节段的左右两侧;所述底模提吊结构包括连接于前上横梁与前下横梁之间的底模前竖向吊杆和连接于所述主桁架与后下横梁之间的底模后竖向吊杆,每个所述侧模提吊结构均包括连接于前上横梁与侧模支撑架之间的侧模前竖向吊杆和连接于后上横梁与侧模支撑架之间的侧模后竖向吊杆,所述内模提吊结构包括连接于前上横梁与内模支撑架之间的内模前竖向吊杆和连接于后侧已浇梁段与内模支撑架之间的内模后竖向吊杆,所述后侧已浇梁段为位于悬臂梁节段后侧且与悬臂梁节段相邻的已浇筑梁段,所述后侧已浇梁段为混凝土箱梁。The lifting system includes a bottom mold lifting structure for lifting the bottom support frame, two left and right symmetrically arranged side mold lifting structures for lifting the side form support frame, and a lifting structure for lifting the inner mold. The inner mold lifting structure, the two side mold support frames are respectively arranged on the left and right sides of the cantilever beam segment; the bottom mold lifting structure includes a bottom mold front vertical frame connected between the front upper beam and the front lower beam Each side form lifting structure includes a side form connecting between the front upper beam and the side form supporting frame. The vertical hanger in front of the mold and the rear vertical hanger connected between the rear upper beam and the side form support frame, the inner mold lifting structure includes an inner mold connected between the front upper beam and the inner mold support frame. The vertical hanger in front of the mold and the rear vertical hanger of the inner mold connected between the cast beam section at the rear side and the support frame of the inner mold, the cast beam section at the back side is located at the back side of the cantilever beam section and is connected to the cantilever The poured beam section adjacent to the beam segment, the poured beam section at the rear side is a concrete box girder.
上述一种刚构连续梁边跨施工工艺,其特征是:所述内模支撑架包括多个由前至后支撑于内模内的内模桁架,多个所述内模桁架之间通过纵向连接件紧固连接为一体;每个所述内模桁架均包括呈竖直向布设且对内模进行支撑的桁架本体和多道由上至下布设在所述桁架本体内的横向支撑杆,所述桁架本体与多道所述横向支撑杆均布设在同一竖直面上;The above-mentioned side span construction process of rigid frame continuous beams is characterized in that: the inner mold support frame includes a plurality of inner mold trusses supported in the inner mold from front to back, and a plurality of inner mold trusses are passed through longitudinally The connectors are fastened and connected as one; each of the inner mold trusses includes a truss body that is arranged vertically and supports the inner mold and a plurality of horizontal support rods that are arranged in the truss body from top to bottom, The truss body and the plurality of transverse support rods are arranged on the same vertical plane;
所述内模包括上模板和两个对称布设于所述上模板左右两侧下方的内侧模板;所述桁架本体包括支撑于所述上模板下方的水平支撑架和两个对称连接于所述水平支撑架左右两侧下方且对所述内侧模板进行支撑的竖向支架,两个所述竖向支架通过多道所述横向支撑杆连接为一体;The inner mold includes an upper formwork and two inner formworks symmetrically arranged under the left and right sides of the upper formwork; the truss body includes a horizontal support frame supported under the upper formwork and two symmetrically connected to the horizontal The vertical brackets below the left and right sides of the support frame and support the inner formwork, the two vertical brackets are connected as one by multiple horizontal support rods;
所述内模支撑架内对称设置有一道内模走行滑梁,所述内模走行滑梁呈水平布设且其沿纵桥向布设,所述内模支撑架支撑于两道所述内模走行滑梁上,两道所述内模走行滑梁对称布设于所述水平支撑架的左右两侧下方;所述内模前竖向吊杆为连接于前上横梁与内模走行滑梁前端的竖向吊杆,所述内模后竖向吊杆为连接于后侧已浇梁段的顶板与内模走行滑梁后端之间的竖向吊杆;An inner mold running slide beam is arranged symmetrically inside the inner mold support frame, and the inner mold running slide beam is arranged horizontally and along the longitudinal bridge direction, and the inner mold support frame is supported on two inner mold walking slide beams. On the beam, the two internal mold running slide beams are arranged symmetrically under the left and right sides of the horizontal support frame; To the boom, the vertical boom behind the inner mold is a vertical boom connected between the top plate of the cast beam section on the rear side and the rear end of the inner mold running slide beam;
所述横向支撑杆和所述桁架本体均沿横桥向布设,所述横向支撑杆呈水平布设;The transverse support rods and the truss body are arranged along the direction of the transverse bridge, and the transverse support rods are arranged horizontally;
所述水平支撑架为抽拉拼装式支撑架,所述抽拉拼装式支撑架包括中部支架和两个对称布设于中部支架的左右两侧且能进行水平抽拉的侧部支架,所述中部支架和两个所述侧部支架均呈竖直向布设;两个所述侧部支架布设于同一竖直面上,所述中部支架位于侧部支架的前侧或后侧;所述中部支架和两个所述侧部支架均为呈竖直向布设的平面桁架,所述中部支架包括第一上弦杆、位于第一上弦杆正下方的第一下弦杆和多根连接于第一上弦杆与第一下弦杆之间的第一腹杆,每个所述侧部支架包括第二上弦杆、位于第二上弦杆正下方的第二下弦杆和多根连接于第二上弦杆与第二下弦杆之间的第二腹杆;所述第一上弦杆和第二上弦杆均为对所述上模板进行支撑的上模板支撑杆,所述第一下弦杆和第二下弦杆均为呈水平布设的直杆且二者布设于同一水平面上;The horizontal support frame is a pull-out assembly type support frame, and the pull-out assembly type support frame includes a middle bracket and two side brackets that are arranged symmetrically on the left and right sides of the middle bracket and can be drawn horizontally. The bracket and the two side brackets are arranged vertically; the two side brackets are arranged on the same vertical plane, and the middle bracket is located at the front side or the rear side of the side bracket; the middle bracket and the two side supports are planar trusses arranged vertically, and the middle support includes a first upper chord, a first lower chord directly below the first upper chord, and a plurality of The first web between the rod and the first lower chord, each of the side brackets includes a second upper chord, a second lower chord directly below the second upper chord, and a plurality of rods connected to the second upper chord and the second upper chord The second web between the second lower chords; the first upper chord and the second upper chord are upper formwork support rods supporting the upper formwork, and the first lower chord and the second lower chord Both are straight rods arranged horizontally and both are arranged on the same horizontal plane;
所述第二上弦杆的内端由左至右安装有多个上水平连接件,多个所述上水平连接件均布设于同一水平面上,多个所述上水平连接件均呈平行布设且其均与第二上弦杆呈垂直布设;所述第一上弦杆上由左至右开有多个分别供上水平连接件安装的上水平调节孔;The inner end of the second upper chord is equipped with a plurality of upper horizontal connectors from left to right, and the plurality of upper horizontal connectors are arranged on the same horizontal plane, and the plurality of upper horizontal connectors are arranged in parallel and They are arranged perpendicular to the second upper chord; the first upper chord is provided with a plurality of upper horizontal adjustment holes from left to right for the installation of upper horizontal connectors;
所述第二下弦杆的内端由左至右安装有多个下水平连接件,多个所述下水平连接件均布设于同一水平面上,多个所述下水平连接件均呈平行布设且其均与第二下弦杆呈垂直布设;所述第一下弦杆上由左至右开有多个分别供下水平连接件安装的下水平调节孔;The inner end of the second lower chord is equipped with a plurality of lower horizontal connectors from left to right, and the plurality of lower horizontal connectors are arranged on the same horizontal plane, and the plurality of lower horizontal connectors are arranged in parallel and They are arranged perpendicular to the second lower chord; the first lower chord has a plurality of lower horizontal adjustment holes for the installation of the lower horizontal connectors from left to right;
所述上水平调节孔和下水平调节孔均为长条形孔;Both the upper horizontal adjustment hole and the lower horizontal adjustment hole are long strip holes;
所述横向支撑杆为长度可调节杆。The horizontal support rod is a length-adjustable rod.
上述一种刚构连续梁边跨施工工艺,其特征是:步骤二中所述双肢三角挂篮还包括走行系统;The above-mentioned construction process of a rigid-frame continuous beam side span is characterized in that: the double-legged triangular hanging basket described in step 2 also includes a running system;
所述走行系统包括两个对称安装在所述主桁架左右两侧下方的行走机构,每个所述行走机构均位于一个所述桁架组的正下方;所述后侧已浇梁段的顶板上铺设有左右两道分别供行走机构行走的纵向轨道,所述纵向轨道沿纵桥向布设;The running system includes two running gears symmetrically installed under the left and right sides of the main truss, each of the running gears is located directly below one of the truss groups; There are two longitudinal tracks on the left and right respectively for the walking mechanism to travel, and the longitudinal tracks are arranged along the longitudinal bridge direction;
所述纵向轨道包括多道由前至后布设于后侧已浇梁段顶板上的下横向梁、两道布设于多道所述下横向梁左右两侧上方的纵轨和多道由前至后布设于两道所述纵轨上的上横向梁,所述下横向梁和上横向梁均沿横桥向布设,所述纵轨沿纵桥向布设;The longitudinal track includes a plurality of lower transverse beams arranged from front to back on the top plate of the cast beam section at the rear side, two longitudinal rails arranged on the left and right sides of the lower transverse beam of the plurality of tracks, and a plurality of tracks from front to back. Finally, the upper transverse beams arranged on the two longitudinal rails, the lower transverse beams and the upper transverse beams are arranged along the transverse bridge direction, and the longitudinal rails are arranged along the longitudinal bridge direction;
多道所述下横向梁和多道所述上横向梁通过两道所述纵轨紧固连接为一体;每道所述上横向梁均通过一个或多个下部埋设于后侧已浇梁段内的预埋件固定于后侧已浇梁段上方;所述预埋件包括预埋螺纹钢筋和安装于所述预埋螺纹钢筋上的限位螺母,所述限位螺母位于上横向梁上方,所述预埋螺纹钢筋呈竖直向布设;The plurality of lower transverse beams and the plurality of upper transverse beams are fastened together through two longitudinal rails; each of the upper transverse beams is buried in the rear cast beam section through one or more lower parts The embedded parts inside are fixed above the cast beam section on the rear side; the embedded parts include embedded threaded steel bars and limit nuts installed on the embedded threaded steel bars, and the limit nuts are located above the upper transverse beam , the pre-embedded threaded steel bars are arranged vertically;
所述行走机构包括安装于前上横梁下方的前支座和安装于后上横梁下方的后支座,所述前支座和所述后支座均为能沿两道所述纵轨前后移动的移动支座。The walking mechanism includes a front support installed under the front upper cross beam and a rear support installed under the rear upper cross beam, both of the front support and the rear support can move forward and backward along the two longitudinal rails mobile support.
上述一种刚构连续梁边跨施工工艺,其特征是:步骤二中所述双肢三角挂篮还包括底模调整结构;所述底模调整结构包括布设于底模板后侧上方的后侧挡板、位于底模板上方且对悬臂梁节段底部进行成型施工的梁底模板,所述后侧挡板呈竖直向布设;所述梁底模板与底模板之间为沙子填充结构,所述后侧挡板与前端模板呈平行布设且二者均沿横桥向布设,所述后侧挡板和前端模板均卡装于两个对称布设于底模板左右两侧的侧模板之间;The above-mentioned construction process of a rigid continuous beam side span is characterized in that: the double-legged triangular hanging basket in step 2 also includes a bottom mold adjustment structure; The baffle, the beam bottom formwork located above the bottom formwork and forming the bottom of the cantilever beam section. The rear side baffle plate and the front-end formwork are arranged in parallel and both are arranged along the transverse bridge direction, and the rear side baffle plate and the front-end formwork are clamped between two side formworks symmetrically arranged on the left and right sides of the bottom formwork;
所述后侧挡板位于后侧已浇梁段的前侧下方,所述后侧挡板的顶部支顶在后侧已浇梁段的底面上,所述悬臂梁节段和后侧已浇梁段均为混凝土梁;所述后侧挡板位于梁底模板后方,所述底模板、后侧挡板、后侧已浇梁段的底面、布设于底模板上且呈竖直向布设的前端模板和两个所述侧模板围成沙子填充结构的填充腔,所述前端模板分为位于沙子填充结构前侧的底部模板段和对悬臂梁节段的前端面进行成型施工的上部模板段;所述梁底模板支撑于沙子填充结构上,所述梁底模板的后端支顶在后侧已浇梁段的底面前端,梁底模板的前端支顶在前端模板上,所述梁底模板卡装在两个所述侧模板之间。The rear side baffle is located under the front side of the rear side cast beam section, the top of the rear side baffle is supported on the bottom surface of the rear side cast beam section, and the cantilever beam section and the rear side cast The beam sections are all concrete beams; the rear side baffle is located behind the beam bottom formwork, the bottom formwork, the rear side baffle plate, the bottom surface of the rear side beam section, and the front formwork arranged vertically on the bottom formwork The filling cavity of the sand-filled structure is surrounded by the two side formworks, and the front-end formwork is divided into a bottom formwork section positioned at the front side of the sand-filled structure and an upper formwork section for forming and constructing the front end face of the cantilever beam segment; The beam bottom formwork is supported on the sand-filled structure, the rear end of the beam bottom formwork is supported on the front end of the bottom surface of the cast beam section on the rear side, the front end of the beam bottom formwork is supported on the front end formwork, and the beam bottom formwork is clamped Installed between the two side templates.
上述一种刚构连续梁边跨施工工艺,其特征是:步骤二中所述双肢三角挂篮还包括左右两个对称布设在后侧已浇梁段内的暗埋锚固结构,每个所述暗埋锚固结构下方均连接有一个所述辅助吊杆;The above-mentioned construction technology of a rigid frame continuous beam side span is characterized in that: the double-leg triangular hanging basket described in step 2 also includes two left and right buried anchor structures symmetrically arranged in the cast beam section on the rear side, each of which One of the auxiliary suspenders is connected below the buried anchor structure;
所述暗埋锚固结构包括预埋钢筋和与预埋钢筋底端连接的连接器,所述预埋钢筋和连接器均预埋在后侧已浇梁段内;所述预埋钢筋和连接器均呈竖直向布设且二者均位于后下横梁的正上方,所述连接器底端与其所处位置处后侧已浇梁段的底面相平齐;所述辅助吊杆呈竖直向布设,所述辅助吊杆上端与连接器紧固连接,所述辅助吊杆下端与后下横梁连接;所述预埋钢筋、连接器和位于连接器正下方的辅助吊杆均布设于同一竖直线上,所述辅助吊杆为钢筋,所述连接器为连接预埋钢筋和辅助吊杆的钢筋连接器。The buried anchor structure includes a pre-embedded steel bar and a connector connected to the bottom end of the pre-embedded steel bar. Both are arranged vertically and both are located directly above the rear lower beam, the bottom end of the connector is flush with the bottom surface of the cast beam section on the rear side where it is located; the auxiliary suspender is vertically Layout, the upper end of the auxiliary suspender is tightly connected with the connector, and the lower end of the auxiliary suspender is connected with the rear lower beam; the embedded steel bar, the connector and the auxiliary suspender directly below the connector are all arranged On the straight line, the auxiliary hanger is a steel bar, and the connector is a steel bar connector connecting the embedded steel bar and the auxiliary hanger.
本发明与现有技术相比具有以下优点:Compared with the prior art, the present invention has the following advantages:
1、工艺步骤简单、设计合理且施工简便、使用效果好,边跨内侧的墩顶梁段施工完成后,采用双肢三角挂篮对边跨悬臂段进行施工的同时,采用附着式高空装配支架施工边跨现浇段,之后完成边跨合拢即可,施工工期短,施工工效高且施工过程易于控制。1. The process steps are simple, the design is reasonable, the construction is simple, and the use effect is good. After the construction of the pier top beam section on the inner side of the side span is completed, the cantilever section of the side span is constructed using a double-legged triangular hanging basket. At the same time, an attached high-altitude assembly bracket is used The side-span cast-in-place section is constructed, and then the side-spans are closed. The construction period is short, the construction efficiency is high, and the construction process is easy to control.
2、所采用的附着式高空装配支架结构简单、设计合理且施工简便,投入成本较低。2. The attached high-altitude assembly bracket adopted has simple structure, reasonable design, easy construction and low input cost.
3、所采用的附着式高空装配支架充分利用圆端形空心墩的拉模钢筋孔,采用精轧螺纹钢筋对拉固定附着杆件传力横杆,形成高空钢支墩附着支撑,施工方便,墩身无预埋钢板“疤痕”,保证了墩身外观质量,安全可靠。所采用的附着式高空装配支架采用“井”字型装配式钢管支架与无“疤痕”式预埋附着技术措施,解决了刚构连续梁的高空边跨现浇段施工技术难题。3. The attached high-altitude assembly bracket adopted makes full use of the drawing steel hole of the round-end hollow pier, and adopts the fine-rolled threaded steel bar to pull and fix the attached rod to transmit force, forming the attached support of the high-altitude steel pier, which is convenient for construction. There is no "scar" of the pre-embedded steel plate on the pier body, which ensures the appearance quality of the pier body, and is safe and reliable. The attached high-altitude assembly support adopted adopts the "well"-shaped assembly steel pipe support and no "scar" type pre-embedded attachment technology measures, which solves the technical problem of the construction of the high-altitude side-span cast-in-place section of the rigid continuous beam.
4、边跨现浇段高空钢管支架采用“井”字型装配式结构,支架极端之间采用法兰盘高强螺栓连接,施工方便,施工质量容易控制,减少了钢支墩高空焊接工作量,加快了施工进度,安全可靠,取得良好的施工效果。4. The high-altitude steel pipe support of the side-span cast-in-place section adopts a "well"-shaped assembly structure, and the extremes of the support are connected by high-strength flange bolts, which is convenient for construction and easy to control the construction quality, reducing the workload of high-altitude welding for steel pier Speed up the construction progress, safe and reliable, and achieve good construction results.
5、施工方法简单且施工质量易于控制、施工过程安全可靠,可用于刚构连续梁高边墩、长边跨现浇段施工中,也可用于高空现浇梁施工中,通用性好,安全可靠。该边跨现浇段高空钢管支架将井字型装配式钢管支架与无疤痕式预埋附着式连接结构相结合,能有效解决高空现浇段施工难题,施工过程安全、可靠。5. The construction method is simple, the construction quality is easy to control, and the construction process is safe and reliable. It can be used in the construction of rigid frame continuous beam high side piers and long side span cast-in-place sections, and can also be used in the construction of high-altitude cast-in-place beams. It has good versatility and safety. reliable. The high-altitude steel pipe support for the side-span cast-in-place section combines the well-shaped assembled steel pipe support with the non-scar pre-embedded attachment connection structure, which can effectively solve the construction problems of the high-altitude cast-in-place section, and the construction process is safe and reliable.
6、双肢三角挂篮采用由两个三角形桁架并排组成的桁架组,解决了超大吨位挂篮主桁架承重问题。并且,考虑后期有效重复利用节约成本问题,将桁架组的两个三角形桁架一分为二后能满足一般桥梁挂篮施工要求,作为普通三角挂篮使用,使用操作灵活,并且节约施工成本。尤其是能满足梁高10m以上、长度大于4m且其重量大于2000kN的悬臂梁节段施工需求。6. The double-leg triangular hanging basket adopts a truss group composed of two triangular trusses side by side, which solves the load-bearing problem of the main truss of the super-large tonnage hanging basket. Moreover, considering the cost-saving problem of effective reuse in the later stage, the two triangular trusses of the truss group can be divided into two to meet the construction requirements of general bridge hanging baskets. It can be used as a common triangular hanging basket, which is flexible in use and operation, and saves construction costs. In particular, it can meet the construction requirements of cantilever beam sections with a beam height of more than 10m, a length of more than 4m and a weight of more than 2000kN.
7、三角形桁架的杆件采用销接形式,安装方便。7. The rods of the triangular truss adopt the form of pin connection, which is convenient for installation.
8、采用由两个三角形桁架并排组成的桁架组,两个三角形桁架受力均匀,能有效增大主桁架的稳定性,进一步增强挂篮整体的稳定性,同时。8. Adopt a truss group composed of two triangular trusses side by side. The two triangular trusses are evenly stressed, which can effectively increase the stability of the main truss and further enhance the overall stability of the hanging basket. At the same time.
9、采用暗埋锚固结构设计合理、施工简便且使用效果好,解决了较厚腹板挂篮后下横梁及吊杆受力过大问题,具有以下优点:第一、因梁体较高腹板较厚,在腹板设置暗埋锚固结构,解决后下横梁及吊杆受力过大问题,增大了安全系数;后下横梁上所连接吊杆锚固时,因吊杆位置、长度不同,为保证混凝土浇筑时吊杆受力合理分配,腹板外侧吊杆(即底模后竖向吊杆)较长(同样受力条件下伸长量较长)需要用千斤顶打得最紧,内腔中间吊杆(即后内侧竖向吊杆)次之,腹板内侧及腹板内暗埋吊杆(即辅助吊杆)上紧即可;第二、埋设方法施工方便:采用精轧螺纹钢筋连接器,连接器下口与底模板紧密接触,上口拧进预埋钢筋,预埋钢筋的拧进长度为连接器长度的一半;第三、操作方便;在移挂篮前,只需将辅助吊杆从连接器内拧出,然后正常进行挂篮操作即可;第四、能有效保证悬臂梁段的混凝土外观质量;挂篮前移后,在梁底混凝土表面不会留下“疤痕”;第五、节约了施工成本。增加了暗埋锚固结构,挂篮后下横梁结构尺寸及吊杆尺寸即可进行优化,较少型钢材料用量,增强了挂篮的通用性,节约了施工成本。因而,采用暗埋锚固结构能有效解决超宽超高腹板梁底对应后下横梁位置存在的后下横梁局部承载力超限问题,确保施工安全,同时在梁底不会留下“疤痕”,不影响梁体外观。否则,为满足受力要求,需要加大后下横梁的结构尺寸,相应增加了挂篮重量及成本,同时挂篮的通用性受影响。9. The use of hidden anchorage structure is reasonable in design, easy in construction and good in use effect, which solves the problem of excessive force on the lower beam and suspender behind the thicker web hanging basket, and has the following advantages: First, due to the high web of the beam body The plate is thicker, and a buried anchor structure is installed on the web, which solves the problem of excessive force on the rear lower beam and boom, and increases the safety factor; when the boom connected to the rear lower beam is anchored, due to the position and length of the boom , in order to ensure the reasonable distribution of the force of the suspender during concrete pouring, the suspender outside the web (that is, the vertical suspender behind the bottom form) is longer (the elongation is longer under the same stress condition) and it needs to be tightened with a jack. The middle suspender in the inner cavity (that is, the vertical suspender on the rear inner side) is next, and the inner side of the web and the hidden suspender (that is, the auxiliary suspender) in the web can be tightened; second, the embedding method is convenient for construction: use finish rolling Threaded steel bar connector, the lower port of the connector is in close contact with the bottom formwork, the upper port is screwed into the embedded steel bar, and the screwed length of the embedded steel bar is half the length of the connector; third, it is easy to operate; before moving the hanging basket, only It is necessary to unscrew the auxiliary suspender from the connector, and then operate the hanging basket normally; fourth, it can effectively ensure the concrete appearance quality of the cantilever beam section; after the hanging basket is moved forward, no "Scar"; fifth, saving construction costs. With the addition of a buried anchor structure, the structure size of the lower beam behind the hanging basket and the size of the suspender can be optimized, and the amount of steel materials is reduced, which enhances the versatility of the hanging basket and saves construction costs. Therefore, the use of concealed anchorage structures can effectively solve the problem of the local bearing capacity of the rear lower beam at the position corresponding to the bottom of the ultra-wide and super-high web beam, ensuring construction safety and leaving no "scars" at the bottom of the beam , without affecting the appearance of the beam body. Otherwise, in order to meet the force requirements, the structural size of the rear lower beam needs to be increased, which increases the weight and cost of the hanging basket accordingly, and at the same time affects the versatility of the hanging basket.
10、所采用的内模桁架结构简单、设计合理且加工制作简便,投入成本低,该内模桁架使用操作简便、施工方便且使用效果好,桁架本体包括水平支撑架和两个对称连接于水平支撑架左右两侧下方的竖向支架,水平支撑架采用抽拉拼装式支撑架,能满足不同宽度挂篮内模的支撑需求。并且,两个竖向支架与水平支撑架之间均以铰接方式连接,脱模方便,钢筋安装空间大,挂篮移动方便,可加快施工进度。变截面梁悬臂浇筑施工时,采用抽拉方式调整内模桁架尺寸,操作简便,施工速度快,投入成本低,省工省时。10. The structure of the internal mold truss adopted is simple, reasonable in design, easy to process and manufacture, and low in investment cost. The internal mold truss is easy to use, easy to construct, and has a good effect. The truss body includes a horizontal support frame and two symmetrically connected horizontal The vertical brackets under the left and right sides of the support frame, and the horizontal support frame adopt a pull-out assembled support frame, which can meet the support requirements of the inner mold of the hanging basket with different widths. Moreover, the two vertical supports and the horizontal support frame are connected in a hinged manner, which is convenient for demoulding, has a large installation space for the steel bars, and facilitates the movement of the hanging basket, which can speed up the construction progress. During the cantilever pouring construction of the variable cross-section beam, the size of the internal formwork truss is adjusted by means of pulling and pulling, which is easy to operate, fast in construction speed, low in input cost, and labor-saving and time-saving.
11、该底模调整结构简单、设计合理且加工制作简便,投入成本低,施工简便且使用效果好,将底模板、后侧挡板、沙子填充结构和梁底模板组成双层底模,通过由沙子填充结构支撑的梁底模板对悬臂梁节段底部进行成型施工,满足变截面梁的悬臂浇筑施工需求,并且有效解决了挂篮底模难以搭接的问题,使挂篮底模与后侧已浇梁段实现有效搭接。11. The bottom form has simple adjustment structure, reasonable design, easy processing and production, low input cost, simple construction and good use effect. The bottom formwork, rear side baffle, sand filling structure and beam bottom formwork are composed of double-layer bottom formwork. The beam bottom formwork supported by the sand-filled structure forms the bottom of the cantilever beam section, which meets the requirements of cantilever pouring construction for variable-section beams, and effectively solves the problem that the bottom formwork of the hanging basket is difficult to overlap, so that the bottom formwork of the hanging basket and the rear The beam sections that have been poured on the side are effectively lapped.
12、挂篮施工方法简单、设计合理且施工简便、施工效果好,能简便、快速完成大跨度刚构桥中梁高10m以上、悬臂浇筑段长度大于4m的大体积悬臂梁段施工过程,并且施工过程安全、可靠。12. The construction method of the hanging basket is simple, the design is reasonable, the construction is simple, the construction effect is good, and the construction process of the large-volume cantilever beam section with a middle girder height of more than 10m and a cantilever pouring section length of more than 4m can be easily and quickly completed in a long-span rigid frame bridge, and The construction process is safe and reliable.
综上所述,本发明采用由两个三角形桁架并排组成的桁架组解决大吨位悬臂梁段施工过程中的挂篮主桁架承重问题,桁架组一分为二后能作为常规挂篮使用,同时采用底模调整结构和抽拉式内模桁架,能满足变截面梁的简便、快速施工需求。In summary, the present invention uses a truss group composed of two triangular trusses side by side to solve the load-bearing problem of the main truss of the hanging basket during the construction of a large-tonnage cantilever beam section. After the truss group is divided into two, it can be used as a conventional hanging basket. The adjustment structure of the bottom form and the pull-out internal formwork truss can meet the simple and rapid construction requirements of variable-section beams.
综上所述,本发明设计合理且施工简便、使用效果好,墩顶梁段施工完成后,采用双肢三角挂篮对边跨悬臂段进行施工的同时,采用附着式高空装配支架施工边跨现浇段,能简便、快速完成高空大吨位边跨梁段施工过程。To sum up, the present invention is reasonable in design, easy in construction, and good in use effect. After the construction of the pier top beam section is completed, the cantilever section of the side span is constructed by using the double-legged triangular hanging basket, and the side span is constructed by using the attached high-altitude assembly bracket. The cast-in-place section can easily and quickly complete the construction process of the high-altitude large-tonnage side-span beam section.
下面通过附图和实施例,对本发明的技术方案做进一步的详细描述。The technical solutions of the present invention will be described in further detail below with reference to the accompanying drawings and embodiments.
附图说明Description of drawings
图1为本发明的工艺流程框图。Fig. 1 is a process flow block diagram of the present invention.
图1-1为本发明附着式连接结构的使用状态参考图。Fig. 1-1 is a reference diagram of the use state of the attached connection structure of the present invention.
图2为本发明附着式高空装配支架的纵桥向结构示意图。Fig. 2 is a schematic diagram of the vertical bridge structure of the attached high-altitude assembly bracket of the present invention.
图3为本发明附着式高空装配支架的横桥向结构示意图。Fig. 3 is a schematic structural diagram of the cross-bridge direction of the attached high-altitude assembly bracket of the present invention.
图4为本发明模板底部支撑架的结构示意图。Fig. 4 is a structural schematic diagram of the bottom support frame of the formwork of the present invention.
图5为本发明边跨梁段的架设状态示意图。Fig. 5 is a schematic diagram of the erection state of the side-span beam section of the present invention.
图6为本发明双肢三角挂篮的纵桥向结构示意图。Fig. 6 is a schematic diagram of the vertical bridge structure of the double-leg triangular hanging basket of the present invention.
图7为本发明双肢三角挂篮的横桥向结构示意图。Fig. 7 is a schematic diagram of the structure in the transverse bridge direction of the double-legged triangular hanging basket of the present invention.
图8为本发明辅助吊杆与暗埋锚固结构的连接状态示意图。Fig. 8 is a schematic diagram of the connection state between the auxiliary suspender and the buried anchor structure of the present invention.
图9为图7中A处的局部放大示意图。FIG. 9 is a partially enlarged schematic diagram of point A in FIG. 7 .
图10为本发明底模调整结构的使用状态参考图。Fig. 10 is a reference diagram of the use state of the adjustment structure of the bottom mold of the present invention.
图11为本发明内模桁架的结构示意图。Fig. 11 is a schematic structural view of the internal formwork truss of the present invention.
图12为本发明抽拉拼装式支撑架拉至最小支撑宽度时的使用状态参考图。Fig. 12 is a reference diagram of the use state of the drawable assembled support frame of the present invention when it is pulled to the minimum support width.
图13为本发明抽拉拼装式支撑架拉至最大支撑宽度时的使用状态参考图。Fig. 13 is a reference diagram of the use state of the drawable assembled support frame of the present invention when it is pulled to the maximum support width.
附图标记说明:Explanation of reference signs:
1—悬臂梁节段; 1-3—中部支架; 1-3-1—第一上弦杆;1—cantilever beam segment; 1-3—middle bracket; 1-3-1—first upper chord;
1-3-2—第一下弦杆; 1-3-3—第一腹杆; 1-4—侧部支架;1-3-2—the first lower chord; 1-3-3—the first web; 1-4—side support;
1-4-1—第二上弦杆; 1-4-2—第二下弦杆; 1-4-3—第二腹杆;1-4-1—the second upper chord; 1-4-2—the second lower chord; 1-4-3—the second web;
1-5—上水平连接件; 1-6—上水平调节孔; 1-7—下水平连接件;1-5—upper horizontal connector; 1-6—upper horizontal adjustment hole; 1-7—lower horizontal connector;
1-8—下水平调节孔; 1-9—竖向支撑杆; 2—三角形桁架;1-8—lower horizontal adjustment hole; 1-9—vertical support rod; 2—triangular truss;
2-2—后侧挡板; 2-4—梁底模板; 2-5—沙子填充结构;2-2—rear side baffle; 2-4—beam bottom formwork; 2-5—sand filling structure;
2-7—前端模板; 2-9—限位梁;2-7—front-end template; 2-9—limiting beam;
2-13—斜向支撑; 2-14—三角形托架;2-13—diagonal support; 2-14—triangular bracket;
2-15—横梁支撑杆; 3—横向连杆; 4—底模板;2-15—beam support rod; 3—transverse connecting rod; 4—bottom formwork;
4-2—井字架; 4-3—竖向支撑钢管;4-2—well frame; 4-3—vertical support steel pipe;
4-4—附着式连接结构; 4-5—桩基础; 4-6—水平承台;4-4—attached connection structure; 4-5—pile foundation; 4-6—horizontal cap;
4-7—墩身; 4-8—锚固桩; 4-9—连接横梁;4-7—pier body; 4-8—anchor pile; 4-9—connecting beam;
4-10—拉杆; 4-11—水平连接杆; 4-12—模板支撑架;4-10—tie rod; 4-11—horizontal connecting rod; 4-12—formwork support frame;
4-13—下横梁; 4-14—水平纵梁; 4-15—上横梁;4-13—lower beam; 4-14—horizontal longitudinal beam; 4-15—upper beam;
4-16—水平垫梁; 4-17—水平方木;4-16—horizontal pad beam; 4-17—horizontal square timber;
6—外侧模; 7—侧模支撑架;6—outer mold; 7—side mold support frame;
8—前上横梁; 9—后上横梁; 10—内模;8—front upper beam; 9—rear upper beam; 10—inner mold;
11—前下横梁; 12—后下横梁; 13—底模前竖向吊杆;11—front lower crossbeam; 12—rear lower crossbeam; 13—front vertical suspender of bottom mold;
14—底模后竖向吊杆; 15—侧模前竖向吊杆;14—vertical hanger at the rear of the bottom form; 15—vertical hanger at the front of the side form;
16—侧模后竖向吊杆; 17—内模支撑架; 18—后侧已浇梁段;16—vertical suspender behind side formwork; 17—inner form support frame; 18—beam section poured on rear side;
19—内模前竖向吊杆; 20—内模后竖向吊杆;19—Vertical suspension rod in front of the inner mold; 20—Vertical suspension rod at the rear of the inner mold;
21—侧模走行滑梁; 22—横向支撑杆; 23—中上横梁;21—side form sliding beam; 22—lateral support rod; 23—middle and upper beam;
24—后内侧竖向吊杆; 25—行走机构; 26—纵向轨道;24—rear inner vertical boom; 25—traveling mechanism; 26—longitudinal track;
26-1—下横向梁; 26-2—纵轨; 26-3—上横向梁;26-1—lower transverse beam; 26-2—longitudinal rail; 26-3—upper transverse beam;
27—预埋件; 28—纵向支撑梁; 29—内模走行滑梁;27—embedded parts; 28—longitudinal support beam; 29—traveling sliding beam of inner mold;
30—连接器; 31—辅助吊杆; 32—预埋钢筋;30—connector; 31—auxiliary boom; 32—embedded reinforcement;
33—水平垫板; 34—锁紧螺母; 35—墩顶梁段;33—horizontal backing plate; 34—lock nut; 35—pier top beam section;
36—水中墩; 37—桥墩; 38—边跨梁段;36—water pier; 37—bridge pier; 38—side span beam section;
39—边跨现浇段; 40—边跨悬臂段; 41—边跨合拢段;39—side span cast-in-place section; 40—side span cantilever section; 41—side span closing section;
42—边跨成型模板。42—side-span forming template.
具体实施方式Detailed ways
如图1所示的一种刚构连续梁边跨施工工艺,所施工边跨梁段38的两端分别支撑于水中墩36和桥墩37上,所述桥墩37和水中墩36均为钢筋混凝土墩,详见图5;结合图2,所述边跨梁段38由边跨现浇段39、边跨合拢段41和边跨悬臂段40连接组成,所述边跨合拢段41连接于边跨现浇段39和边跨悬臂段40之间;所述边跨现浇段39的一端支撑于桥墩37上且其另一端与边跨合拢段41连接,所述边跨悬臂段 40与支撑于水中墩36上的墩顶梁段35连接;对边跨梁段38进行施工时,过程如下:A kind of rigid frame continuous beam side span construction technology as shown in Figure 1, the two ends of the constructed side span beam section 38 are respectively supported on the pier 36 in the water and the pier 37 in the water, and the pier 37 and the pier 36 in the water are all reinforced concrete pier, see Figure 5 for details; in conjunction with Figure 2, the side span beam section 38 is composed of a side span cast-in-place section 39, a side span closing section 41 and a side span cantilever section 40, and the side span closing section 41 is connected to the side span Between the span cast-in-place section 39 and the side span cantilever section 40; one end of the side span cast-in-place section 39 is supported on the pier 37 and its other end is connected with the side span closing section 41, and the side span cantilever section 40 is connected to the support Connect the pier top beam section 35 on the water pier 36; when constructing the side span beam section 38, the process is as follows:
步骤一、墩顶梁段施工:利用水中墩36墩顶安装的托架,对墩顶梁段35进行施工;Step 1, pier top beam section construction: utilize the bracket installed on the pier 36 pier top in the water to construct the pier top beam section 35;
步骤二、边跨现浇段与边跨悬臂段同步施工:采用附着式高空装配支架对边跨现浇段39进行施工,同时采用双肢三角挂篮对边跨悬臂段40进行施工;Step 2. Simultaneous construction of the side-span cast-in-place section and the side-span cantilever section: the side-span cast-in-place section 39 is constructed with an attached high-altitude assembly bracket, and the side-span cantilever section 40 is constructed with a double-legged triangular hanging basket;
所述边跨悬臂段40由多个沿纵桥向从后向前布设的悬臂梁节段1拼接而成;对边跨悬臂段40进行施工时,采用所述双肢三角挂篮从后向前对多个所述悬臂梁节段1 分别进行施工;The side-span cantilever section 40 is spliced by a plurality of cantilever beam sections 1 arranged along the longitudinal bridge direction from back to front; Carry out construction on a plurality of said cantilever beam segments 1 respectively;
如图6、图7所示,所述双肢三角挂篮包括位于所施工悬臂梁节段1上方的主桁架、位于所述主桁架的正下方且对悬臂梁节段1进行成型施工的模板系统和将所述模板系统吊挂于所述主桁架上的提吊系统,所述主桁架与所述模板系统之间通过所述提吊系统紧固连接为一体;所述悬臂梁节段1为混凝土箱梁;As shown in Fig. 6 and Fig. 7, the double-leg triangular hanging basket includes a main truss located above the constructed cantilever beam section 1, a template located directly below the main truss and forming and constructing the cantilever beam section 1 system and the lifting system for hanging the formwork system on the main truss, the main truss and the formwork system are fastened and connected as a whole through the lifting system; the cantilever beam segment 1 is a concrete box girder;
所述主桁架包括前上横梁8、后上横梁9和两个对称布设在悬臂梁节段1左右上方的桁架组,两个所述桁架组之间通过横向连接架10紧固连接,所述前上横梁8、后上横梁9和横向连接架10均呈水平布设且三者均沿横桥向布设,两个所述桁架组通过前上横梁8、后上横梁9和横向连接架10紧固连接为一体;每个所述桁架组均包括两个并排布设的三角形桁架2,两个所述三角形桁架2的结构和尺寸均相同且二者均呈竖直向布设,两个所述三角形桁架2均沿纵桥向布设且二者之间通过多个横向连杆 3紧固连接为一体;所述主桁架中四个所述三角形桁架2均布设于同一平面上,四个所述三角形桁架2的前端均与前上横梁8紧固连接,四个所述三角形桁架2的后端均与后上横梁9紧固连接;The main truss includes a front upper beam 8, a rear upper beam 9, and two truss groups symmetrically arranged on the left and right upper sides of the cantilever beam segment 1, and the two truss groups are fastened and connected by a transverse connecting frame 10. The front upper beam 8, the rear upper beam 9 and the transverse connecting frame 10 are all arranged horizontally and all three are arranged along the direction of the transverse bridge. are firmly connected as one; each of the truss groups includes two triangular trusses 2 arranged side by side, the structures and sizes of the two triangular trusses 2 are the same and both are arranged vertically, and the two triangular trusses 2 are arranged vertically. The trusses 2 are arranged along the longitudinal bridge direction and are fastened and connected as a whole by a plurality of transverse connecting rods 3; the four triangular trusses 2 in the main truss are all arranged on the same plane, and the four triangular trusses are arranged on the same plane. The front ends of the trusses 2 are all tightly connected to the front upper beam 8, and the rear ends of the four triangular trusses 2 are all tightly connected to the rear upper beam 9;
采用附着式高空装配支架对边跨现浇段39进行施工时,过程如下:When the side-span cast-in-place section 39 is constructed with an attached high-altitude assembly bracket, the process is as follows:
步骤2011、附着式高空装配支架搭设:待桥墩37内侧搭设附着式高空装配支架;Step 2011, erection of the attached high-altitude assembly bracket: the inner side of the pier 37 is to be erected with the attached high-altitude assembly bracket;
如图2和图3所示,所述附着式高空装配支架包括位于桥墩37内侧的高空支架和多个由上至下布设的附着式连接结构,所述高空支架沿横桥向布设且其通过多个所述附着式连接结构4-4紧固固定在桥墩37上,所述附着式连接结构4-4呈水平布设;所述桥墩37包括桩基础4-5、支撑于桩基础4-5上的水平承台4-6和布设于水平承台 4-6上的墩身4-7,所述墩身4-7为空心墩;As shown in Figures 2 and 3, the attached high-altitude assembly support includes an elevated support located on the inner side of the pier 37 and a plurality of attached connection structures arranged from top to bottom. A plurality of said attached connecting structures 4-4 are fastened and fixed on the pier 37, and said attached connecting structures 4-4 are arranged horizontally; said pier 37 includes a pile foundation 4-5, supported on the pile foundation 4-5 The upper horizontal cap 4-6 and the pier body 4-7 arranged on the horizontal cap 4-6, the pier body 4-7 is a hollow pier;
所述高空支架为高度不小于50m的竖向支架,所述竖向支架由下至上分为多个支架节段,上下相邻两个所述支架节段之间通过法兰紧固连接为一体;The high-altitude support is a vertical support with a height of not less than 50m, and the vertical support is divided into a plurality of support segments from bottom to top, and the upper and lower adjacent two support segments are connected together by flange fastening ;
所述竖向支架包括左右两个对称布设的井字架4-2,两根所述井字架4-2之间通过多个由上至下布设的水平连接结构紧固连接;每个所述井字架4-2均包括四根沿圆周方向均匀布设的竖向支撑钢管4-3,四根所述竖向支撑钢管4-3包括两根内侧钢管和两根外侧钢管,每根所述内侧钢管的外侧均设置有一根所述外侧钢管,两根所述内侧钢管之间、两根所述外侧钢管之间以及每根所述内侧钢管与位于其外侧的外侧钢管之间均通过多道由上至下布设的钢管连接杆紧固连接为一体;所述竖向支架中的四根所述内侧钢管沿横桥向由左至右布设在同一竖直面上,所述竖向支架中的四根所述外侧钢管沿横桥向由左至右布设在同一竖直面上;四根所述内侧钢管的底部均支撑于水平承台4-6上;Described vertical support comprises left and right two well-shaped frames 4-2 that are arranged symmetrically, between two described well-shaped frames 4-2, is fastened and connected by a plurality of horizontal connecting structures that are arranged from top to bottom; Described well frame 4-2 all comprises four vertical supporting steel pipes 4-3 that are evenly arranged along the circumferential direction, and four described vertical supporting steel pipes 4-3 include two inner steel pipes and two outer steel pipes, each of which The outer side of the inner steel pipes is provided with one outer steel pipe, between the two inner steel pipes, between the two outer steel pipes, and between each inner steel pipe and the outer steel pipe located on its outer side through multiple The steel pipe connecting rods arranged from top to bottom are fastened and connected as a whole; the four inner steel pipes in the vertical support are arranged on the same vertical plane from left to right in the direction of the transverse bridge, and the vertical support The four outer steel pipes are arranged on the same vertical plane from left to right along the horizontal bridge direction; the bottoms of the four inner steel pipes are all supported on the horizontal platform 4-6;
所述水平承台4-6内侧设置有四个分别供所述外侧钢管底部支撑的锚固桩4-8,所述锚固桩4-8呈竖直向布设;每根所述外侧钢管的正下方均设置有一个所述锚固桩 4-8,所述锚固桩4-8为钢筋混凝土桩;The inner side of the horizontal cap 4-6 is provided with four anchor piles 4-8 respectively for the bottom support of the outer steel pipes, and the anchor piles 4-8 are arranged vertically; Each is provided with one said anchor pile 4-8, and said anchor pile 4-8 is a reinforced concrete pile;
如图1-1所示,所述附着式连接结构4-4包括一道连接横梁4-9和四道水平连接杆4-11,所述连接横梁4-9呈水平布设且其沿横桥向布设,所述连接横梁4-9通过多根拉杆4-10紧固固定在墩身4-7的内侧壁上;每根所述内侧钢管与连接横梁4-9之间均通过一道所述水平连接杆4-11紧固连接;多根所述拉杆4-10由左至右布设在同一水平面上且其均固定在墩身4-7的内侧壁上,所述拉杆4-10呈水平布设且其沿纵桥向布设;每根所述拉杆4-10的外端均固定在连接横梁4-9上,每根所述拉杆4-10 的内端均伸入至墩身4-7的内腔中,每根所述拉杆4-10均固定在墩身4-7的内侧壁上;所述墩身4-7的内侧壁上开有多个供拉杆4-10穿过的拉杆安装孔,所述连接横梁4-9上由左至右开有多个供拉杆4-10穿过的通孔;As shown in Figure 1-1, the attached connection structure 4-4 includes a connecting beam 4-9 and four horizontal connecting rods 4-11, the connecting beams 4-9 are arranged horizontally and Layout, the connecting beam 4-9 is fastened and fixed on the inner wall of the pier body 4-7 through a plurality of pull rods 4-10; each inner steel pipe and the connecting beam 4-9 pass through a horizontal The connecting rods 4-11 are tightly connected; multiple pull rods 4-10 are arranged on the same horizontal plane from left to right and are all fixed on the inner side wall of the pier body 4-7, and the pull rods 4-10 are arranged horizontally And it is arranged along the longitudinal bridge; the outer end of each of the tie rods 4-10 is fixed on the connecting beam 4-9, and the inner end of each of the tie rods 4-10 extends into the pier body 4-7. In the inner cavity, each of the pull rods 4-10 is fixed on the inner wall of the pier body 4-7; the inner wall of the pier body 4-7 is provided with a plurality of pull rods for the pull rods 4-10 to pass through. Holes, the connecting beam 4-9 is provided with a plurality of through holes for the pull rod 4-10 to pass through from left to right;
步骤2012、模板支设:在步骤2011中所述附着式高空装配支架和桥墩37上搭设模板支撑架,并在所述模板支撑架上搭设对边跨现浇段18进行成型施工的成型模板;所述模板支撑架为水平支撑架;Step 2012, formwork support: set up a formwork support frame on the attached high-altitude assembly bracket and pier 37 described in step 2011, and set up a forming formwork for forming and constructing the side-span cast-in-place section 18 on the formwork support frame; The template support frame is a horizontal support frame;
步骤2013、边跨现浇段浇筑施工:利用步骤2012中所述成型模板对边跨现浇段 18进行浇筑施工;Step 2013, pouring construction of the cast-in-place section of the side span: utilize the forming template described in step 2012 to carry out pouring construction of the cast-in-place section 18 of the side span;
步骤三、边跨合拢:待步骤二中所述边跨现浇段39和边跨悬臂段40均施工完成后,对边跨合拢段41进行施工,完成边跨梁段38合拢。Step 3, side span closing: after the side span cast-in-place section 39 and the side span cantilever section 40 described in step 2 are completed, the side span closing section 41 is constructed, and the side span beam section 38 is closed.
其中,所述边跨梁段38为支撑高度大于50m且梁高10m以上的高空大体积边跨梁段。步骤2012中所述成型模板为边跨成型模板42。Wherein, the side-span beam section 38 is a high-altitude and large-volume side-span beam section with a support height greater than 50 m and a beam height of more than 10 m. The forming template described in step 2012 is the side span forming template 42 .
所述悬臂梁节段1的梁高10m以上、长度大于4m且其重量大于2000kN。The cantilever beam segment 1 has a beam height of more than 10m, a length of more than 4m and a weight of more than 2000kN.
本实施例中,步骤2011中所述拉杆4-10为精轧螺纹钢筋。In this embodiment, the pull rod 4-10 in step 2011 is a finish-rolled threaded steel bar.
每根所述拉杆4-10的外端均套装有外锁紧螺母11,所述连接横梁4-9卡装在墩身4-7与外锁紧螺母11之间;每根所述拉杆4-10的内端均套装有内锁紧螺母11,所述内锁紧螺母11位于墩身4-7的内腔中。The outer end of each pull rod 4-10 is fitted with an outer lock nut 11, and the connecting beam 4-9 is clamped between the pier body 4-7 and the outer lock nut 11; each of the pull rods 4 The inner ends of -10 are all sleeved with inner lock nuts 11, and the inner lock nuts 11 are located in the inner cavity of the pier body 4-7.
所述墩身4-7为圆端形空心墩,所述拉杆4-10的数量为六根,六根所述拉杆4-10的结构和尺寸均相同;The pier body 4-7 is a round-ended hollow pier, the number of the tie rods 4-10 is six, and the structure and size of the six tie rods 4-10 are the same;
六根所述拉杆4-10分为左右两个对称布设的拉杆组,两个所述拉杆组分别布设在墩身4-7的内侧壁左右两侧,每个所述拉杆组均包括三根所述拉杆4-10。The six pull rods 4-10 are divided into two symmetrically arranged pull rod groups on the left and right, and the two pull rod groups are respectively arranged on the left and right sides of the inner side wall of the pier body 4-7, and each of the pull rod groups includes three said pull rod groups. Pull rod 4-10.
为保证支撑强度和稳固性,步骤2011中所述内侧钢管与位于其外侧的外侧钢管之间的水平间距为2m~3m,所述内侧钢管与墩身4-7之间的净距不大于4m。In order to ensure the support strength and stability, the horizontal distance between the inner steel pipe and the outer steel pipe located outside it in step 2011 is 2m to 3m, and the clear distance between the inner steel pipe and the pier body 4-7 is not greater than 4m .
所述竖向支撑钢管4-3的外径为φ0.5m~φ0.6m。The outer diameter of the vertical supporting steel pipe 4-3 is φ0.5m˜φ0.6m.
并且,上下相邻两个所述附着式连接结构4-4之间的竖向间距为10m~15m。In addition, the vertical distance between two adjacent above and below the attached connection structures 4-4 is 10m-15m.
实际施工时,可根据具体需要,对所述内侧钢管与位于其外侧的外侧钢管之间的水平间距、所述内侧钢管与墩身4-7之间的净距、所述竖向支撑钢管4-3的外径以及上下相邻两个所述附着式连接结构4-4之间的竖向间距分别进行相应调整。During actual construction, the horizontal distance between the inner steel pipe and the outer steel pipe located outside it, the net distance between the inner steel pipe and the pier body 4-7, the vertical support steel pipe 4 can be adjusted according to specific needs. The outer diameter of -3 and the vertical spacing between the two adjacent attachment connection structures 4-4 are adjusted accordingly.
为施工简便,步骤2011中所述拉杆安装孔为拉模筋孔,所述拉模筋孔为供对墩身4-7成型施工用墩身成型模板进行拉结的模板拉筋穿过的通孔,所述墩身成型模板包括墩身外模和布设于所述墩身外模内侧的墩身内模,所述模板拉筋为连接于所述墩身外模与所述墩身内模之间的水平拉结钢筋。For the convenience of construction, the tie rod installation holes described in step 2011 are the holes of the tie bars, and the holes of the tie bars are the passages through which the formwork tie bars for the pier body forming formwork used for forming the pier body 4-7 are passed. hole, the pier body forming formwork includes a pier body outer mold and a pier body inner mold arranged inside the pier body outer mold, and the template tie bars are connected between the pier body outer mold and the pier body inner mold horizontal tie bars.
本实施例中,步骤2011中所述竖向支架上布设有模板支撑架4-12,所述模板支撑架4-12为水平支撑架;In this embodiment, the template support frame 4-12 is arranged on the vertical support described in step 2011, and the template support frame 4-12 is a horizontal support frame;
如图4所示,所述水平支撑架包括两道布设于同一水平面上的下横梁4-13、多道由左至右布设在同一水平面上的水平纵梁4-14和多道由前至后布设在同一水平面上的上横梁4-15,四根所述内侧钢管顶部设置有一道所述下横梁4-13,四根所述外侧钢管顶部设置有一道所述下横梁4-13,每道所述水平纵梁4-14均布设于两道所述下横梁4-13上,每道所述上横梁4-15均布设于多道所述水平纵梁4-14上;所述下横梁4-13和上横梁4-15均沿横桥向布设,所述水平纵梁4-14沿纵桥向布设;每道所述水平纵梁4-14的内端均支撑于墩身4-7上。As shown in Figure 4, the horizontal support frame includes two lower beams 4-13 arranged on the same horizontal plane, multiple horizontal longitudinal beams 4-14 arranged on the same horizontal plane from left to right, and multiple horizontal beams 4-14 arranged from front to right. Afterwards, the upper beam 4-15 is arranged on the same horizontal plane, the top of the four inner steel pipes is provided with a lower beam 4-13, and the top of the four outer steel pipes is provided with a lower beam 4-13, each Said horizontal longitudinal beams 4-14 are arranged on two said lower beams 4-13, and each said upper beam 4-15 is arranged on multiple said horizontal longitudinal beams 4-14; said lower The beams 4-13 and the upper beams 4-15 are arranged along the direction of the bridge, and the horizontal longitudinal beams 4-14 are arranged along the direction of the bridge; the inner end of each horizontal beam 4-14 is supported on the pier body 4 -7 on.
多道所述上横梁4-15上由左至右铺设有一根水平方木4-17,多根所述水平方木4-17均布设于同一水平面上,所述水平方木4-17沿纵桥向布设。A plurality of said upper beams 4-15 are laid with a horizontal square timber 4-17 from left to right, and a plurality of said horizontal square timbers 4-17 are all arranged on the same horizontal plane, and said horizontal square timbers 4-17 are arranged along the same horizontal plane. Longitudinal bridge layout.
其中,所述模板支撑架4-12为对用于施工刚构连续梁的边跨梁段18的模板体系进行支撑的支撑架。Wherein, the formwork support frame 4-12 is a support frame for supporting the formwork system used for constructing the side-span beam section 18 of the rigid continuous beam.
本实施例中,所述下横梁4-13与所述内侧钢管与所述外侧钢管之间均设置有一道水平垫梁4-16,所述水平垫梁4-16沿纵桥向布设。所述水平垫梁4-16为防落架垫梁。In this embodiment, a horizontal backing beam 4-16 is arranged between the lower beam 4-13, the inner steel pipe and the outer steel pipe, and the horizontal backing beam 4-16 is arranged along the longitudinal bridge direction. The horizontal pad beam 4-16 is an anti-falling frame pad beam.
步骤2011中所述锚固桩4-8的下部节段为锚固于河床上的锚固段,所述锚固段的长度不小于1m,所述锚固桩4-8的桩径为φ0.8m~φ1.2m。The lower segment of the anchor pile 4-8 in step 2011 is an anchor section anchored on the river bed, the length of the anchor section is not less than 1m, and the pile diameter of the anchor pile 4-8 is φ0.8m~φ1. 2m.
实际施工时,可根据具体需要,对所述锚固段的长度不小于1m和锚固桩4-8的桩径分别进行相应调整。During actual construction, the length of the anchoring section not less than 1m and the pile diameters of the anchoring piles 4-8 can be adjusted accordingly according to specific needs.
所述井字架4-2采用法兰盘高强螺栓连接,施工方便,施工质量容易控制,减少了井字架4-2的高空焊接工作量,加快了施工进度,安全可靠。The well-shaped frame 4-2 is connected by high-strength flange bolts, which is convenient for construction and easy to control the construction quality, reduces the high-altitude welding workload of the well-shaped frame 4-2, speeds up the construction progress, and is safe and reliable.
本实施例中,所述桥墩37和水中墩36均为钢筋混凝土墩;In this embodiment, the bridge piers 37 and the water piers 36 are both reinforced concrete piers;
所述边跨梁段38为刚构连续梁的边跨,所述边跨梁段38为混凝土箱梁。所述边跨现浇段39、边跨合拢段41与边跨悬臂段40均为边跨梁段38的一个节段。本实施例中,所述刚构连续梁的顶面宽12m,底板宽9.2m,翼缘板宽度1.4m,所述刚构连续梁为混凝土箱梁且其为单箱单室直腹板截面。所述刚构连续梁中墩顶梁段的梁高 16.5m,跨中及边跨端部梁高7.5m,腹板厚度为1.74m~0.55m,底板厚度2.09~0.52m,顶板厚度0.62m。The side span beam section 38 is a side span of a rigid continuous beam, and the side span beam section 38 is a concrete box girder. The side-span cast-in-place section 39 , the side-span closing section 41 and the side-span cantilever section 40 are all a segment of the side-span beam section 38 . In this embodiment, the top surface of the rigid continuous beam is 12m wide, the bottom plate is 9.2m wide, and the flange plate is 1.4m wide. The rigid continuous beam is a concrete box girder and it is a single-box single-chamber straight web section . The beam height of the top beam section of the middle pier of the rigid continuous beam is 16.5m, the beam height of the middle span and the end of the side span is 7.5m, the thickness of the web is 1.74m-0.55m, the thickness of the bottom plate is 2.09-0.52m, and the thickness of the roof is 0.62m .
本实施例中,所述桥墩37的高度为61m,所述边跨梁段38的长度为118m,边跨现浇段39的梁高7.5m,梁顶宽12m,底板宽9.2m,顶板厚0.62m,底板厚度0.52m~ 1.1m,腹板厚度0.55~1.65m,混凝土方量315m3。所述边跨现浇段39长9.85m且其悬臂出桥墩37的墩身托盘顶帽范围之外7.0m(悬臂部分重量约3700kN),因而边跨现浇段39施工属于超高空大体积长边跨现浇段施工。若采用通常施工方案,即在墩身顶预埋牛腿与增设配重的方案,则牛腿斜撑点位于墩身空心段,对墩身安全有较大影响,加之大体积、大吨位配重安全风险较大。而本发明所采用的附着式高空装配支架为落地支架,超高空支架承载力及稳定性均能得到有效保障。并且,该附着式高空装配支架稳定性高,充分利用圆端形空心墩的拉模钢筋孔(布置尺寸1.0×1.0m),并且采用精轧螺纹钢筋(即拉杆4-10)对拉固定附着杆件(即连接横梁4-9)并传力横杆(即水平连接杆4-11),形成高空钢支墩附着支撑,施工方便,墩身无预埋钢板“疤痕”,保证了墩身外观质量,安全可靠。In this embodiment, the height of the pier 37 is 61m, the length of the side-span beam section 38 is 118m, the beam height of the side-span cast-in-place section 39 is 7.5m, the width of the beam top is 12m, the width of the bottom plate is 9.2m, and the thickness of the roof is 0.62m , the thickness of the bottom plate is 0.52m~1.1m, the thickness of the web plate is 0.55~1.65m, and the concrete volume is 315m 3 . The side-span cast-in-place section 39 is 9.85m long and its cantilever is 7.0m outside the range of the top cap of the pier body tray of the pier 37 (the weight of the cantilever part is about 3700kN), so the construction of the side-span cast-in-place section 39 belongs to the super high-altitude large-volume long Side span cast-in-place section construction. If the usual construction plan is adopted, that is, the plan of pre-burying the corbel and adding counterweight on the top of the pier body, the corbel diagonal bracing point is located in the hollow section of the pier body, which will have a great impact on the safety of the pier body. Heavy security risks are high. However, the attached high-altitude assembly bracket adopted in the present invention is a floor bracket, and the bearing capacity and stability of the ultra-high-altitude bracket can be effectively guaranteed. Moreover, the attached high-altitude assembly support has high stability, fully utilizes the drawing steel bar holes of the round-end hollow pier (arrangement size 1.0×1.0m), and adopts fine-rolled threaded steel bars (that is, tie rods 4-10) to be fixed and attached to each other. Rods (connecting beams 4-9) and force-transmitting beams (horizontal connecting rods 4-11) form high-altitude steel pier attachment support, which is convenient for construction and has no embedded steel plate "scars" on the pier body, ensuring Appearance quality, safe and reliable.
本实施例中,所述内侧钢管与位于其外侧的外侧钢管之间的水平间距为2.5m,所述竖向支撑钢管4-3的外径为φ0.53m且其为螺旋管。所述井字架4-2中相邻两根所述竖向支撑钢管4-3之间钢管每6m采用I16b工字钢焊接横撑及斜撑(即所述钢管连接杆)形成“井”字钢支墩结构。上下相邻两个所述附着式连接结构4-4之间的竖向间距为13m,两个所述井字架4-2之间每隔12m采用I 16b工字钢(即所述水平连接结构)进行横向连接,确保了钢管支墩的稳定性。In this embodiment, the horizontal distance between the inner steel pipe and the outer steel pipe located outside it is 2.5m, and the outer diameter of the vertical support steel pipe 4-3 is φ0.53m and is a spiral pipe. Every 6m of steel pipes between two adjacent vertical support steel pipes 4-3 in the well-shaped frame 4-2 adopts I16b I-beam welded cross braces and diagonal braces (that is, the steel pipe connecting rods) to form a "well" Steel buttress structure. The vertical spacing between the two attached connection structures 4-4 adjacent up and down is 13m, and I16b I-shaped steel (that is, the horizontal connection is used) every 12m between the two well-shaped frames 4-2. structure) for lateral connection to ensure the stability of the steel pipe pier.
本实施例中,所述锚固桩4-8为φ1.0m挖孔桩,所述锚固桩4-8进入稳定基岩不少于1.0m,所述锚固桩4-8的桩顶设置预埋钢板与所述外侧钢管焊接;所述内侧钢管支撑在桥墩37的承台上,所述承台设置预埋钢板焊接与所述内侧钢管焊接。所述井字架4-2安装完成后,将锚固桩4-8的钢筋笼外露钢筋和所述承台的预埋锚固钢筋均与竖向支撑钢管4-3焊接牢固,然后用C30混凝土包裹浇筑形成稳定结构。In this embodiment, the anchor pile 4-8 is a φ1.0m digging pile, the anchor pile 4-8 enters the stable bedrock by no less than 1.0m, and the pile top of the anchor pile 4-8 is pre-buried The steel plate is welded to the outer steel pipe; the inner steel pipe is supported on the cap of the pier 37, and the cap is provided with a pre-embedded steel plate welded to the inner steel pipe. After the installation of the well-shaped frame 4-2 is completed, the exposed steel bars of the reinforcement cage of the anchor pile 4-8 and the pre-embedded anchor steel bars of the cap are all welded firmly with the vertical support steel pipe 4-3, and then wrapped with C30 concrete Poured to form a stable structure.
本实施例中,所述边跨成型模板42支撑于多根所述水平方木4-17上。所述水平垫梁4-16为钢楔块。In this embodiment, the side span forming template 42 is supported on a plurality of horizontal beams 4-17. The horizontal backing beam 4-16 is a steel wedge.
对所述水平支撑架进行施工时,先在竖向支撑钢管4-3顶部设置落架钢楔块(具体采用5根I20b工字钢组焊而成),然后在所述钢楔块上设置横桥向承重横梁(即下横梁4-13);然后,安装23根I 36b工字钢纵梁(即水平纵梁4-14),其中腹板位置设置2×5根,内底板位置7根,翼缘板下设置2×3根;水平纵梁4-14一端支撑在承重横梁上且其另一端支撑在桥墩的墩帽上。When constructing the horizontal support frame, first set the steel wedge for falling frame on the top of the vertical support steel pipe 4-3 (specifically, 5 I20b I-beams are assembled and welded), and then set the horizontal support on the steel wedge. Load-bearing beams in the bridge direction (that is, lower beams 4-13); then, install 23 I 36b I-beam longitudinal beams (that is, horizontal longitudinal beams 4-14), of which 2×5 are set at the web position and 7 at the inner bottom plate , 2×3 pieces are arranged under the flange plate; one end of the horizontal longitudinal beam 4-14 is supported on the load-bearing beam and the other end is supported on the pier cap of the bridge pier.
所述边跨成型模板42包括边跨底模板、边跨外模和边跨内模;所述边跨底模板为竹胶板且其安装在多根所述水平方木4-17上,箱梁端隔板处位于桥墩37的墩身托盘顶帽上方,端隔板底模采用钢模板内装沙子后铺设竹胶板形成边跨底模。The side-span forming template 42 includes a side-span bottom template, a side-span outer mold and a side-span inner mold; the side-span bottom template is a bamboo plywood and it is installed on a plurality of horizontal square timbers 4-17, box The diaphragm at the beam end is located above the top cap of the pier body tray of pier 37, and the bottom formwork of the end diaphragm is made of steel formwork filled with sand, and then bamboo plywood is laid to form the side-span bottom formwork.
所述边跨外模采用钢模,外模桁架片间距为2.0m,桁架片支撑在底模纵梁上;端头模板采用钢模板。所述边跨内模包括内侧模和内顶模,内侧模采用组合钢模,内顶模采用搭设碗扣支架、方木与竹胶板相结合的方式。内外模设置拉模钢筋,拉模筋间距为80cm×100cm。The outer formwork of the side span adopts a steel formwork, the distance between the truss pieces of the outer formwork is 2.0m, and the truss pieces are supported on the longitudinal beam of the bottom formwork; the end formwork adopts a steel formwork. The side-span inner mold includes an inner mold and an inner top mold, the inner mold adopts a combined steel mold, and the inner top mold adopts a combination of a bowl buckle bracket, square wood and bamboo plywood. The inner and outer molds are provided with drawing steel bars, and the distance between the drawing bars is 80cm×100cm.
本实施例中,步骤三中对边跨合拢段41进行施工时,采用合拢段吊架进行施工。因而,采用常规的合拢段吊架法对边跨合拢段41进行施工。In this embodiment, when constructing the side span closing section 41 in step 3, the closing section hanger is used for construction. Therefore, the side span closing section 41 is constructed using the conventional closing section hanger method.
如图6、图7所示,步骤二中所述模板系统包括位于悬臂梁节段1内侧的内模10、位于悬臂梁节段1底部的底模板4、位于底模板4下方且对底模板4进行支撑的底部支撑架和两个分别对称布设于悬臂梁节段1左右两侧的外侧模6,每个所述外侧模6 的外侧均设置有侧模支撑架7;所述底部支撑架包括位于底模板4前侧下方的前下横梁11和位于底模板4后侧下方的后下横梁12,所述前下横梁11和后下横梁12均呈水平布设且二者均沿横桥向布设,所述前下横梁11位于前上横梁8的正下方;所述内模10内侧设置有内模支撑架17;As shown in Fig. 6 and Fig. 7, the formwork system described in step 2 includes an inner mold 10 positioned inside the cantilever beam section 1, a bottom formwork 4 positioned at the bottom of the cantilever beam section 1, a base formwork 4 positioned below the bottom formwork 4 and facing the bottom formwork. 4. The bottom supporting frame for supporting and two outer molds 6 symmetrically arranged on the left and right sides of the cantilever beam section 1, each of the outer molds 6 is provided with a side mold supporting frame 7; the bottom supporting frame It includes a front lower beam 11 located under the front side of the bottom template 4 and a rear lower beam 12 located under the rear side of the bottom template 4, the front lower beam 11 and the rear lower beam 12 are arranged horizontally and both are arranged Layout, the front lower crossbeam 11 is located directly below the front upper crossbeam 8; the inside of the inner mold 10 is provided with an inner mold support frame 17;
所述提吊系统包括对所述底部支撑架进行提吊的底模提吊结构、两个左右对称布设且对侧模支撑架7进行提吊的侧模提吊结构和对内模10进行提吊的内模提吊结构,两个所述侧模支撑架7分别布设于悬臂梁节段1的左右两侧;所述底模提吊结构包括连接于前上横梁8与前下横梁11之间的底模前竖向吊杆13和连接于所述主桁架与后下横梁12之间的底模后竖向吊杆14,每个所述侧模提吊结构均包括连接于前上横梁 8与侧模支撑架7之间的侧模前竖向吊杆15和连接于后上横梁9与侧模支撑架7之间的侧模后竖向吊杆16,所述内模提吊结构包括连接于前上横梁8与内模支撑架17之间的内模前竖向吊杆19和连接于后侧已浇梁段18与内模支撑架17之间的内模后竖向吊杆20,所述后侧已浇梁段18为位于悬臂梁节段1后侧且与悬臂梁节段1相邻的已浇筑梁段,所述后侧已浇梁段18为混凝土箱梁。The lifting system includes a bottom mold lifting structure for lifting the bottom support frame, two left and right symmetrically arranged side mold lifting structures for lifting the side mold support frame 7 and a lifting structure for the inner mold 10. The lifting structure of the inner mold, the two side mold support frames 7 are respectively arranged on the left and right sides of the cantilever beam segment 1; The front vertical hanger 13 of the bottom form between them and the rear vertical hanger 14 of the bottom form connected between the main truss and the rear lower crossbeam 12, each of the sideform lifting structures includes a structure connected to the front upper crossbeam 8 and the sideform front vertical hanger 15 between the sideform support frame 7 and the sideform rear vertical hanger 16 connected between the rear upper beam 9 and the sideform support frame 7, the inner mold lifting structure Including the front vertical hanger 19 of the inner mold connected between the front upper beam 8 and the inner mold support frame 17 and the rear vertical hanger of the inner mold connected between the rear side cast beam section 18 and the inner mold support frame 17 20. The rear cast beam segment 18 is a cast beam segment located at the rear side of the cantilever beam segment 1 and adjacent to the cantilever beam segment 1, and the rear cast beam segment 18 is a concrete box girder.
本实施例中,所述前上横梁8、后上横梁9、前下横梁11和后下横梁12均为型钢,所述侧模支撑架7为由多根杆件拼装而成的竖向支撑桁架。In this embodiment, the front upper beam 8, the rear upper beam 9, the front lower beam 11 and the rear lower beam 12 are all shaped steel, and the side form support frame 7 is a vertical support assembled from a plurality of rods. truss.
如图7所示,步骤二中两个所述外侧模6外侧均设置有一道所述侧模走行滑梁21,每道所述侧模走行滑梁21均从一个所述侧模支撑架7的上部穿过,每个所述侧模支撑架7均支撑于一道所述侧模走行滑梁21上;两道所述侧模走行滑梁21呈左右对称布设,所述侧模走行滑梁21呈水平布设且其沿纵桥向布设;As shown in Figure 7, in step 2, two described outer molds 6 outsides are all provided with a described sideform running slide beam 21, and each described sideform running slide beam 21 is all connected from one described sideform support frame 7. The upper part of each sideform support frame 7 is supported on a said sideform running slide beam 21; two said sideform running slide beams 21 are symmetrically arranged left and right, and said sideform running slide beams 21 is arranged horizontally and along the longitudinal bridge direction;
所述侧模前竖向吊杆15为连接于前上横梁8与侧模走行滑梁21之间的竖向吊杆,所述侧模后竖向吊杆16为连接于后上横梁9与侧模走行滑梁21之间的竖向吊杆。The front vertical suspender 15 of the sideform is a vertical suspender connected between the front upper crossbeam 8 and the sideform running slide beam 21, and the rear vertical suspender 16 of the sideform is connected between the rear upper crossbeam 9 and the The vertical suspenders between the sideform running glide beams 21.
本实施例中,所述内模支撑架17包括多个由前至后支撑于内模10内的内模桁架,多个所述内模桁架之间通过纵向连接件紧固连接为一体;每个所述内模桁架均包括呈竖直向布设且对内模10进行支撑的桁架本体和多道由上至下布设在所述桁架本体内的横向支撑杆22,所述桁架本体与多道所述横向支撑杆22均布设在同一竖直面上;In this embodiment, the inner mold support frame 17 includes a plurality of inner mold trusses supported in the inner mold 10 from front to back, and the plurality of inner mold trusses are fastened and connected as a whole through longitudinal connectors; each Each of the internal mold trusses includes a truss body that is arranged vertically and supports the inner mold 10 and a plurality of horizontal support rods 22 that are arranged in the truss body from top to bottom. The transverse support rods 22 are all arranged on the same vertical plane;
所述内模10包括上模板和两个对称布设于所述上模板左右两侧下方的内侧模板;所述桁架本体包括支撑于所述上模板下方的水平支撑架和两个对称连接于所述水平支撑架左右两侧下方且对所述内侧模板进行支撑的竖向支架,两个所述竖向支架通过多道所述横向支撑杆22连接为一体;The inner mold 10 includes an upper formwork and two inner formworks symmetrically arranged under the left and right sides of the upper formwork; the truss body includes a horizontal support frame supported under the upper formwork and two symmetrically connected to the upper formwork. The vertical support below the left and right sides of the horizontal support frame and supports the inner formwork, the two vertical supports are connected as one by multiple horizontal support rods 22;
所述内模支撑架17内对称设置有一道内模走行滑梁29,所述内模走行滑梁29呈水平布设且其沿纵桥向布设,所述内模支撑架17支撑于两道所述内模走行滑梁29上,两道所述内模走行滑梁29对称布设于所述水平支撑架的左右两侧下方;所述内模前竖向吊杆19为连接于前上横梁8与内模走行滑梁29前端的竖向吊杆,所述内模后竖向吊杆20为连接于后侧已浇梁段18的顶板与内模走行滑梁29后端之间的竖向吊杆。Said inner mold supporting frame 17 is symmetrically provided with an inner mold walking slide beam 29, said inner mold walking sliding beam 29 is arranged horizontally and arranged along the longitudinal bridge direction, said inner mold supporting frame 17 is supported on two said On the inner mold walking slide beam 29, the two inner mold walking slide beams 29 are arranged symmetrically under the left and right sides of the horizontal support frame; The vertical hanger at the front end of the inner mold running slide beam 29, the rear vertical hanger 20 of the inner mold is a vertical hanger connected between the top plate of the cast beam section 18 on the rear side and the rear end of the inner mold running slide beam 29. pole.
本实施例中,所述桁架本体布设于内模10内,所述桁架本体和两个所述内侧模板均呈竖直向布设。In this embodiment, the truss body is arranged inside the inner mold 10, and the truss body and the two inner formworks are arranged vertically.
所述纵向连接件为沿纵桥向布设的纵向连接杆,所述纵向连接杆的数量为多个。本实施例中,所述纵向连接杆为角钢。The longitudinal connecting member is a longitudinal connecting rod arranged along the longitudinal bridge direction, and the number of the longitudinal connecting rod is multiple. In this embodiment, the longitudinal connecting rod is an angle steel.
本实施例中,所述横向支撑杆2和所述桁架本体均沿横桥向布设,所述横向支撑杆2呈水平布设。In this embodiment, the transverse support rods 2 and the truss body are arranged along the direction of the transverse bridge, and the transverse support rods 2 are arranged horizontally.
本实施例中,所述内模前竖向吊杆19的数量为两个且二者呈对称布设;所述内模后竖向吊杆20的数量为两组,两组所述内模后竖向吊杆20呈对称布设,两组所述内模后竖向吊杆20均包括一个或两个所述内模后竖向吊杆20。In this embodiment, the number of vertical suspenders 19 in front of the inner mold is two and the two are arranged symmetrically; The vertical suspenders 20 are arranged symmetrically, and the two groups of said inner mold rear vertical suspenders 20 all include one or two said inner mold rear vertical suspenders 20 .
本实施例中,所述底模前竖向吊杆13的数量为六个,六个所述底模前竖向吊杆 13由左至右布设在同一竖直面上;In the present embodiment, the quantity of the front vertical suspender 13 of the bottom mold is six, and the front vertical suspender 13 of the six described bottom mold is arranged on the same vertical plane from left to right;
六个所述底模前竖向吊杆13包括两个对称布设在悬臂梁节段1前方左右两侧的前内侧吊杆和两组对称布设在悬臂梁节段1左右两侧的前外侧吊杆,每组所述前外侧吊杆均包括两个位于外侧模6外侧的所述前外侧吊杆。The six front vertical suspenders 13 of the bottom mold include two front inner suspenders symmetrically arranged on the left and right sides in front of the cantilever beam section 1 and two sets of front outer suspenders symmetrically arranged on the left and right sides of the cantilever beam section 1 Each set of said front and outer suspenders includes two said front and outer suspenders located outside the outer formwork 6 .
本实施例中,所述侧模前竖向吊杆15的数量为两道。In this embodiment, the number of the front vertical suspenders 15 of the side form is two.
本实施例中,所述三角形桁架2包括纵梁、底部安装于所述纵梁上的立柱以及位于所述立柱前后两侧的前斜拉杆和后斜拉杆,所述纵梁、所述立柱、所述前斜拉杆和所述后斜拉杆均位于同一竖直面上;所述前斜拉杆和所述后斜拉杆的上端与所述立柱顶部之间均以铰接方式连接,所述立柱底部、所述前斜拉杆底部和所述后斜拉杆底部与所述纵梁之间均以铰接方式连接;In this embodiment, the triangular truss 2 includes a longitudinal beam, a column whose bottom is installed on the longitudinal beam, and front and rear diagonal stay rods located on the front and rear sides of the column. The longitudinal beam, the column, The front diagonal stay rod and the rear diagonal stay rod are located on the same vertical plane; the upper ends of the front diagonal stay rod and the rear diagonal stay rod are hingedly connected to the top of the column, and the bottom of the column, The bottoms of the front and rear diagonal stays are hingedly connected to the longitudinal beams;
所述前上横梁8和后上横梁9均安装在所述纵梁上。Both the front upper beam 8 and the rear upper beam 9 are installed on the longitudinal beam.
本实施例中,所述主桁架为挂篮的主要承重结构,所述三角形桁架2所采用的杆件均为普通热轧槽钢组成的方形截面杆件,所述三角形桁架2中杆件之间采用钢销连接。In this embodiment, the main truss is the main load-bearing structure of the hanging basket, and the rods used in the triangular truss 2 are all square-section rods composed of ordinary hot-rolled channel steel. Connected with steel pins.
本实施例中,所述主桁架还包括中上横梁23,四个所述三角形桁架2的中部均通过中上横梁23紧固连接;所述中上横梁23位于后下横梁12的正上方,所述底模后竖向吊杆14连接于中上横梁23与后下横梁12之间。In this embodiment, the main truss also includes an upper and middle crossbeam 23, and the middle parts of the four triangular trusses 2 are fastened and connected through the upper and middle crossbeams 23; The rear vertical hanger 14 of the bottom mold is connected between the upper middle beam 23 and the lower rear beam 12 .
所述底模后竖向吊杆14的数量为两个,两个所述底模后竖向吊杆14呈左右对称布设,所述底模后竖向吊杆14位于外侧模6外侧。The quantity of the vertical suspender 14 behind the bottom mold is two, and the vertical suspender 14 after the two said bottom mold is left and right symmetrically arranged, and the vertical suspender 14 behind the said bottom mold is positioned at the outside of the outer mold 6 .
本实施例中,所述底模提吊结构还包括多个由左至右布设再同一竖直面上的后内侧竖向吊杆24,所述后内侧竖向吊杆24与底模后竖向吊杆14布设于同一竖直面上;所述后内侧竖向吊杆24连接于后下横梁12与后侧已浇梁段18底板之间,所述后内侧竖向吊杆24的上部位于后侧已浇梁段18的内腔中。In this embodiment, the lifting structure of the bottom mold also includes a plurality of rear inner vertical suspenders 24 arranged on the same vertical plane from left to right, and the rear inner vertical suspenders 24 are connected with the rear vertical suspension of the bottom mold. The vertical suspenders 14 are arranged on the same vertical plane; the rear inner vertical suspenders 24 are connected between the rear lower beam 12 and the bottom plate of the rear beam section 18, and the upper part of the rear inner vertical suspenders 24 It is located in the inner cavity of the cast beam section 18 on the rear side.
实际使用时,可以根据具体需要,对底模前竖向吊杆13、底模后竖向吊杆14、侧模前竖向吊杆15、侧模后竖向吊杆16、内模前竖向吊杆19和内模后竖向吊杆20 的数量和布设位置分别进行相应调整。During actual use, the front vertical boom 13 of the bottom mold, the rear vertical boom 14 of the bottom mold, the front vertical boom 15 of the side mold, the rear vertical boom 16 of the side mold, and the front vertical boom of the inner mold can be adjusted according to specific needs. Carry out corresponding adjustment respectively to the quantity and the layout position of the vertical hanger 20 behind the hanger bar 19 and the inner mold.
同时,步骤二中所述双肢三角挂篮还包括走行系统;Simultaneously, the double-limb triangular hanging basket described in step 2 also includes a running system;
所述走行系统包括两个对称安装在所述主桁架左右两侧下方的行走机构25,每个所述行走机构25均位于一个所述桁架组的正下方;所述后侧已浇梁段18的顶板上铺设有左右两道分别供行走机构25行走的纵向轨道26,所述纵向轨道26沿纵桥向布设。The running system includes two running gears 25 symmetrically installed under the left and right sides of the main truss, and each running gear 25 is located directly below one of the truss groups; the rear cast beam section 18 Two longitudinal rails 26 for running gear 25 are laid on the top plate, and the longitudinal rails 26 are arranged along the longitudinal bridge direction.
本实施例中,如图9所示,所述纵向轨道26包括多道由前至后布设于后侧已浇梁段18顶板上的下横向梁26-1、两道布设于多道所述下横向梁26-1左右两侧上方的纵轨26-2和多道由前至后布设于两道所述纵轨26-2上的上横向梁26-3,所述下横向梁26-1和上横向梁26-3均沿横桥向布设,所述纵轨26-2沿纵桥向布设;In this embodiment, as shown in FIG. 9 , the longitudinal track 26 includes a plurality of lower transverse beams 26-1 arranged on the top plate of the rear side cast beam section 18 from front to back, and two lower transverse beams 26-1 arranged on the multi-track. The longitudinal rails 26-2 above the left and right sides of the lower transverse beam 26-1 and the upper transverse beams 26-3 arranged on the two longitudinal rails 26-2 from front to back, the lower transverse beams 26- 1 and the upper transverse beam 26-3 are arranged along the direction of the transverse bridge, and the longitudinal rail 26-2 is arranged along the direction of the longitudinal bridge;
多道所述下横向梁26-1和多道所述上横向梁26-3通过两道所述纵轨26-2紧固连接为一体;每道所述上横向梁26-3均通过一个或多个下部埋设于后侧已浇梁段18 内的预埋件27固定于后侧已浇梁段18上方;所述预埋件包括预埋螺纹钢筋和安装于所述预埋螺纹钢筋上的限位螺母,所述限位螺母位于上横向梁26-3上方,所述预埋螺纹钢筋呈竖直向布设;The plurality of lower transverse beams 26-1 and the plurality of upper transverse beams 26-3 are fastened together through two longitudinal rails 26-2; each of the upper transverse beams 26-3 passes through a Or a plurality of embedded parts 27 whose lower parts are embedded in the rear side cast beam section 18 are fixed above the rear side cast beam section 18; The stop nut, the stop nut is located above the upper transverse beam 26-3, and the pre-embedded threaded steel bars are arranged vertically;
所述行走机构25包括安装于前上横梁8下方的前支座和安装于后上横梁9下方的后支座,所述前支座和所述后支座均为能沿两道所述纵轨26-2前后移动的移动支座。Described walking mechanism 25 comprises the front support that is installed in the front upper crossbeam 8 below and the rear support that is installed in rear upper crossbeam 9 below, and described front support and described rear support all can be along two described longitudinal The mobile bearing that rail 26-2 moves back and forth.
本实施例中,所述底部支撑架还包括多个由左至右支撑于底模板4下方的纵向支撑梁28,多个所述纵向支撑梁28布设于同一平面上且其均沿纵桥向布设,所述前下横梁11和后下横梁12均位于纵向支撑梁28下方,每个所述纵向支撑梁28均与前下横梁11和后下横梁12紧固连接。In this embodiment, the bottom support frame also includes a plurality of longitudinal support beams 28 supported below the bottom formwork 4 from left to right. The plurality of longitudinal support beams 28 are arranged on the same plane and are all along the longitudinal bridge direction. Arrangement, the front lower beam 11 and the rear lower beam 12 are located below the longitudinal support beams 28 , and each of the longitudinal support beams 28 is fastened to the front lower beam 11 and the rear lower beam 12 .
并且,所述后下横梁12位于所述立柱的正下方。Moreover, the rear lower cross member 12 is located right below the pillar.
实际施工时,可根据具体需要,对后下横梁12的位置进行相应调整。During actual construction, the position of the rear lower beam 12 can be adjusted accordingly according to specific needs.
由上述内容可知,所述纵向轨道26采用整体轨道,所述后支座采用左右两个对称布设的反扣轮,每个所述反扣轮均安装在一个纵轨26-2上,因而能有效保障重型挂篮行走时稳定性。同时,通过纵向轨道26和所述预埋件实现挂篮的有效锚固,进一步提高花篮的稳定性,并确保施工安全。It can be seen from the above that the longitudinal track 26 adopts an integral track, and the rear support adopts two left and right reverse buckle wheels symmetrically arranged, and each of the reverse buckle wheels is installed on a longitudinal rail 26-2, so that it can Effectively guarantee the stability of the heavy-duty hanging basket when walking. At the same time, the effective anchoring of the hanging basket is realized through the longitudinal rail 26 and the embedded parts, which further improves the stability of the flower basket and ensures construction safety.
本实施例中,所述纵轨26-2的横截面为工字形。In this embodiment, the cross section of the longitudinal rail 26-2 is I-shaped.
由于纵向轨道26通过所述预埋件锚固于后侧已浇梁段18,所述预埋件中的预埋螺纹钢筋为竖向预应力筋,所述前支座与纵向轨道26之间涂黄油起润滑作用,所述后支座用反扣轮沿纵向轨道26下缘滚动,在2个穿心式千斤顶的推力作用下即可前移。Since the longitudinal rail 26 is anchored to the rear cast beam section 18 through the embedded parts, the embedded threaded steel bars in the embedded parts are vertical prestressed tendons, and the front support and the longitudinal rail 26 are coated with Butter plays a lubricating effect, and described rear support rolls along longitudinal rail 26 lower edges with reverse buckle wheel, and can move forward under the thrust effect of 2 piercing jacks.
本实施例中,所施工悬臂梁由多个悬臂梁节段1从后向前拼接而成,所施工悬臂梁为刚构连续梁的一个梁段。所述刚构连续梁的顶面宽12m,底板宽9.2m,翼缘板宽度1.4m,所述刚构连续梁为混凝土箱梁且其为单箱单室直腹板截面。所述刚构连续梁中墩顶梁段的梁高16.5m,跨中及边跨端部梁高7.5m,腹板厚度为1.74m~0.55m,底板厚度2.09~0.52m,顶板厚度0.62m。所述悬臂梁节段1的长度为2.5m~5m。所施工悬臂梁与所述墩顶梁段连接,所述墩顶梁段重量4380kN,平均梁高15.696m;各悬臂梁节段1的重量均为2300kN以上。所述刚构连续梁的翼缘板根部厚度0.87m、端部厚度0.27m。最外侧竖向预应力钢筋中心距8.96m。所述刚构连续梁的设三向预应力,纵向最大预应力束为27根直径15.2mm、强度等级为1860MPa的钢绞线。腹板竖向采用双排Φ32精轧螺纹钢,顶板采用5根15.2钢绞线扁锚。In this embodiment, the constructed cantilever beam is formed by splicing a plurality of cantilever beam segments 1 from the back to the front, and the constructed cantilever beam is a beam segment of a rigid continuous beam. The top surface of the rigid continuous beam is 12m wide, the bottom plate is 9.2m wide, and the flange plate is 1.4m wide. The rigid continuous beam is a concrete box girder with a single-box single-chamber straight web section. The beam height of the top beam section of the middle pier of the rigid continuous beam is 16.5m, the beam height of the middle span and the end of the side span is 7.5m, the thickness of the web is 1.74m-0.55m, the thickness of the bottom plate is 2.09-0.52m, and the thickness of the roof is 0.62m . The length of the cantilever beam segment 1 is 2.5m-5m. The constructed cantilever beam is connected with the pier top beam section, and the pier top beam section has a weight of 4380kN and an average beam height of 15.696m; the weight of each cantilever beam section 1 is above 2300kN. The thickness of the flange plate root of the rigid continuous beam is 0.87m, and the thickness of the end is 0.27m. The center distance of the outermost vertical prestressed reinforcement is 8.96m. The rigid continuous beam is prestressed in three directions, and the maximum longitudinal prestressed beam is 27 steel strands with a diameter of 15.2mm and a strength grade of 1860MPa. The web vertically adopts double rows of Φ32 fine-rolled rebar, and the top plate adopts five 15.2 steel strand flat anchors.
由于梁高较高,为减少挂篮吊杆长度,降低结构重心,所述悬臂梁段采用三角挂篮悬臂施工,由于主桁架采用双桁架(即桁架组),在满足施工需求的同时,后续遇到类似工程可将桁架组一分为二满足一般桥梁挂篮施工要求,节约成本。Due to the high beam height, in order to reduce the length of the hanging basket suspender and lower the center of gravity of the structure, the cantilever beam section is constructed with a triangular hanging basket cantilever. Since the main truss adopts double trusses (truss groups), while meeting the construction requirements, the subsequent When encountering similar projects, the truss group can be divided into two to meet the general bridge hanging basket construction requirements and save costs.
所述提吊系统主要是将挂篮受力传递到后侧已浇梁段18和前上横梁8上。本实施例中,所述底模前竖向吊杆13、底模后竖向吊杆14、侧模前竖向吊杆15、侧模后竖向吊杆16、内模前竖向吊杆19和内模后竖向吊杆20均为精轧螺纹钢筋,精轧螺纹钢筋连接采用转换器连接,避免采用连接器连接易松动的问题。与普通钢板吊带相比,采用精轧螺纹钢筋做吊杆操作方便,施工速度快。实际使用时,吊杆连接上下横梁承担主要荷载,并采用手拉葫芦控制挂篮移动中的承重和高程粗调。The lifting system is mainly to transmit the force of the hanging basket to the rear cast beam section 18 and the front upper beam 8 . In this embodiment, the front vertical boom 13 of the bottom mold, the rear vertical boom 14 of the bottom mold, the front vertical boom 15 of the side mold, the rear vertical boom 16 of the side mold, and the front vertical boom of the inner mold 19 and the rear vertical suspender 20 of the internal mold are all finished-rolled threaded steel bars, and the connection of the finished-rolled threaded steel bars is connected by a converter to avoid the problem of easy loosening of the connector connection. Compared with ordinary steel plate suspenders, the suspenders made of fine-rolled threaded steel bars are easy to operate and fast in construction. In actual use, the boom is connected to the upper and lower beams to bear the main load, and a chain hoist is used to control the load-bearing and rough adjustment of the height during the movement of the hanging basket.
如图8所示,步骤二中所述双肢三角挂篮还包括左右两个对称布设在后侧已浇梁段18内的暗埋锚固结构,每个所述暗埋锚固结构下方均连接有一个所述辅助吊杆31;As shown in Figure 8, the double-legged triangular hanging basket in step 2 also includes two left and right buried anchor structures arranged symmetrically in the cast beam section 18 on the rear side, and each of the buried anchor structures is connected with a one said auxiliary boom 31;
所述暗埋锚固结构包括预埋钢筋32和与预埋钢筋32底端连接的连接器30,所述预埋钢筋32和连接器30均预埋在后侧已浇梁段18内;所述预埋钢筋32和连接器30 均呈竖直向布设且二者均位于后下横梁12的正上方,所述连接器30底端与其所处位置处后侧已浇梁段18的底面相平齐;所述辅助吊杆31呈竖直向布设,所述辅助吊杆 31上端与连接器30紧固连接,所述辅助吊杆31下端与后下横梁12连接;所述预埋钢筋32、连接器30和位于连接器30正下方的辅助吊杆31均布设于同一竖直线上,所述辅助吊杆31为钢筋,所述连接器30为连接预埋钢筋32和辅助吊杆31的钢筋连接器。The buried anchor structure includes a pre-embedded steel bar 32 and a connector 30 connected to the bottom end of the pre-embedded steel bar 32, and the pre-embedded steel bar 32 and the connector 30 are all pre-buried in the rear side cast beam section 18; The pre-embedded steel bars 32 and the connectors 30 are arranged vertically and both are located directly above the rear lower beam 12, and the bottom end of the connector 30 is level with the bottom surface of the cast beam section 18 on the rear side where it is located. Qi; the auxiliary boom 31 is arranged vertically, the upper end of the auxiliary boom 31 is tightly connected with the connector 30, and the lower end of the auxiliary boom 31 is connected with the rear lower beam 12; the embedded steel bar 32, The connector 30 and the auxiliary suspender 31 directly below the connector 30 are all arranged on the same vertical line, the auxiliary suspender 31 is a steel bar, and the connector 30 is for connecting the pre-embedded steel bar 32 and the auxiliary suspender 31 Rebar connectors.
由于悬臂梁节段1的梁体较高、腹板较厚、宽度大、体积大且重量重,在所述后侧已浇梁段18的底板内预埋用于安装辅助吊杆31的连接器30,所述连接器30呈竖直向布设且其位于后下横梁12的正上方,所述连接器30底端与其所处位置处后侧已浇梁段18的底面相平齐。所述辅助吊杆31呈竖直向布设,所述辅助吊杆31上端与连接器30紧固连接,所述辅助吊杆31下端与后下横梁12连接。所述辅助吊杆31的数量为两个,两个所述辅助吊杆31对称布设在后侧已浇梁段18的底板左右两侧,两个所述辅助吊杆31均位于后侧已浇梁段18的左右两侧腹板之间。这样,通过辅助吊杆31实现挂篮底部有效锚固,并能解决后下横梁12局部承载力超限问题,确保施工安全。在移挂篮前,将只需辅助吊杆12从连接器30内拧出,然后正常进行挂篮前移即可。上述基于连接器30与辅助吊杆31相结合的锚固方法操作方便,安全可靠,并且在后侧已浇梁段18的梁底不会留下“疤痕”。Since the beam body of the cantilever beam section 1 is relatively high, the web is relatively thick, the width is large, the volume is large and the weight is heavy, the connection for installing the auxiliary suspender 31 is pre-embedded in the bottom plate of the cast beam section 18 on the rear side. Connector 30, the connector 30 is arranged vertically and it is located directly above the rear lower beam 12, and the bottom end of the connector 30 is flush with the bottom surface of the cast beam section 18 on the rear side where it is located. The auxiliary hanger 31 is arranged vertically, the upper end of the auxiliary hanger 31 is tightly connected with the connector 30 , and the lower end of the auxiliary hanger 31 is connected with the rear lower beam 12 . The number of the auxiliary suspenders 31 is two, and the two auxiliary suspenders 31 are symmetrically arranged on the left and right sides of the bottom plate of the rear side cast beam section 18, and the two auxiliary suspenders 31 are located on the rear side of the poured beam section 18. Between the webs on the left and right sides of the beam segment 18. In this way, the effective anchoring of the bottom of the hanging basket can be realized through the auxiliary suspender 31, and the problem of the partial bearing capacity of the rear lower beam 12 exceeding the limit can be solved to ensure construction safety. Before moving the hanging basket, it is only necessary to unscrew the auxiliary suspension rod 12 from the connector 30, and then normally move the hanging basket forward. The above-mentioned anchoring method based on the combination of the connector 30 and the auxiliary suspender 31 is easy to operate, safe and reliable, and will not leave "scars" on the beam bottom of the cast beam section 18 at the rear side.
为满足锚固牢靠,所述后侧已浇梁段18内埋设有预埋钢筋32,所述预埋钢筋32 的底端与连接器30连接,所述预埋钢筋32的长度不小于1.2m,所述预埋钢筋32呈竖直向布设且其位于辅助吊杆31的正上方,所述辅助吊杆31上端与连接器30连接。In order to meet the needs of anchoring, the rear cast beam section 18 is embedded with pre-embedded steel bars 32, and the bottom end of the pre-embedded steel bars 32 is connected to the connector 30, and the length of the pre-embedded steel bars 32 is not less than 1.2m. The pre-embedded steel bar 32 is arranged vertically and is located directly above the auxiliary hanger 31 , and the upper end of the auxiliary hanger 31 is connected with the connector 30 .
实际施工时,所述预埋钢筋32与连接器30组成暗埋锚固结构。During actual construction, the pre-embedded steel bar 32 and the connector 30 form a buried anchor structure.
本实施例中,所述预埋钢筋32上部装有水平垫板33和锁紧螺母34,所述锁紧螺母34位于水平垫板33上方,所述水平垫板33中部开有供预埋钢筋32穿过的通孔。所述水平垫板33和锁紧螺母34均浇筑于后侧已浇梁段18内。In this embodiment, the upper part of the pre-embedded steel bar 32 is provided with a horizontal backing plate 33 and a locking nut 34, the locking nut 34 is located above the horizontal backing plate 33, and the middle part of the horizontal backing plate 33 is provided with a pre-embedded steel bar. 32 vias passing through. Both the horizontal backing plate 33 and the locking nut 34 are poured in the beam section 18 on the rear side.
本实施例中,所述连接器30为精轧螺纹钢筋连接器。所述辅助吊杆31和预埋钢筋32均为精轧螺纹钢筋。In this embodiment, the connector 30 is a finish-rolled threaded steel bar connector. The auxiliary suspenders 31 and the pre-embedded steel bars 32 are all finished rolled threaded steel bars.
本实施例中,所述后侧已浇梁段18为位于水中墩上的墩顶梁段,即0#梁段。In this embodiment, the rear cast beam section 18 is a pier top beam section located on a pier in water, that is, the 0# beam section.
本实施例中,所述模板系统还包括位于悬臂梁节段1前侧的前端模板,所述前端模板支撑于底模板4上且其位于两个所述外侧模6之间。所述前端模板、内模10、底模板4和外侧模6均采用桁架片与钢模板。In this embodiment, the formwork system further includes a front formwork located at the front side of the cantilever beam segment 1 , the front formwork is supported on the bottom formwork 4 and is located between the two outer forms 6 . The front formwork, inner formwork 10, bottom formwork 4 and outer formwork 6 all adopt truss sheets and steel formwork.
所述外侧模6的外骨架及桁架均由槽钢组焊而成,面板采用6mm冷轧钢板。所述外侧模6支撑在侧模走行滑梁21上,侧模走行滑梁21的前端通过侧模前竖向吊杆15 及滑梁吊架悬吊在前上横梁8上,侧模走行滑梁21的后端通过侧模后竖向吊杆16悬吊在中上横梁23上,所述中横梁与所述立柱处于竖直平面上,所述中横梁沿横桥向布设且其连接于四个所述三角形桁架2的所述纵梁上。所述侧模后竖向吊杆16与侧模走行滑梁21间设有后吊架,后吊架上有滚动轴承,挂篮行走时,侧模走行滑梁21 与外侧模6一起沿后吊架滑行。The exoskeleton and truss of the outer mold 6 are assembled and welded by channel steel, and the panel adopts 6mm cold-rolled steel plate. The outer mold 6 is supported on the side mold walking slide beam 21, and the front end of the side mold walking slide beam 21 is suspended on the front upper beam 8 by the front vertical suspender 15 and the slide beam hanger of the side mold, and the side mold walking slide The rear end of the beam 21 is suspended on the middle and upper crossbeam 23 by the vertical suspender 16 behind the side formwork. The middle crossbeam and the column are on a vertical plane. on the longitudinal beams of the four triangular trusses 2 . A rear hanger is arranged between the vertical hanger rod 16 and the side mold walking slide beam 21 after the said side mold, and a rolling bearing is arranged on the rear hanger. frame slide.
挂篮行走时,前下横梁11挂在前上横梁8上,后下横梁12挂在侧模走行滑梁21 上,随所述主桁架同步前移。When the hanging basket is walking, the front lower crossbeam 11 is hung on the front upper crossbeam 8, and the rear lower crossbeam 12 is hung on the sideform running slide beam 21, which moves forward synchronously with the main truss.
所述内模支撑架17支撑在内模走行滑梁29上,内模走行滑梁29前端通过内模前竖向吊杆19悬吊在前上横梁8上,内模走行滑梁29后端通过内模后竖向吊杆20 悬挂在后侧已浇梁段18的顶板上。所述内模后竖向吊杆20与内模走行滑梁29之间设有后吊架,其上有滚动轴承,挂篮行走时,内模10与内模走行滑梁29一起沿该后吊架滑行。The inner mold support frame 17 is supported on the inner mold walking slide beam 29, the front end of the inner mold walking slide beam 29 is suspended on the front upper beam 8 by the front vertical suspender 19 of the inner mold, and the inner mold walking slide beam 29 rear end After passing through the inner mold, the vertical suspension rod 20 is suspended on the top plate of the cast beam section 18 at the rear side. A rear hanger is arranged between the vertical suspender 20 and the inner mold walking slide beam 29 after the said inner mold, and a rolling bearing is arranged on it. frame slide.
如图11、图12及图13所示,所述横向支撑杆22和所述桁架本体均沿横桥向布设,所述横向支撑杆22呈水平布设。As shown in FIG. 11 , FIG. 12 and FIG. 13 , the lateral support rods 22 and the truss body are arranged along the direction of the transverse bridge, and the lateral support rods 22 are arranged horizontally.
所述水平支撑架为抽拉拼装式支撑架,所述抽拉拼装式支撑架包括中部支架1-3和两个对称布设于中部支架1-3的左右两侧且能进行水平抽拉的侧部支架1-4,所述中部支架1-3和两个所述侧部支架1-4均呈竖直向布设;两个所述侧部支架1-4布设于同一竖直面上,所述中部支架1-3位于侧部支架1-4的前侧或后侧;所述中部支架 1-3和两个所述侧部支架1-4均为呈竖直向布设的平面桁架,所述中部支架1-3包括第一上弦杆1-3-1、位于第一上弦杆1-3-1正下方的第一下弦杆1-3-2和多根连接于第一上弦杆1-3-1与第一下弦杆1-3-2之间的第一腹杆1-3-3,每个所述侧部支架1-4 包括第二上弦杆1-4-1、位于第二上弦杆1-4-1正下方的第二下弦杆1-4-2和多根连接于第二上弦杆1-4-1与第二下弦杆1-4-2之间的第二腹杆1-4-3;所述第一上弦杆 1-3-1和第二上弦杆1-4-1均为对所述上模板进行支撑的上模板支撑杆,所述第一下弦杆1-3-2和第二下弦杆1-4-2均为呈水平布设的直杆且二者布设于同一水平面上;The horizontal support frame is a pull-out assembly type support frame, and the pull-out assembly type support frame includes a middle support 1-3 and two symmetrically arranged on the left and right sides of the middle support 1-3 and can be drawn horizontally. The upper bracket 1-4, the middle bracket 1-3 and the two side brackets 1-4 are arranged vertically; the two side brackets 1-4 are arranged on the same vertical plane, so The middle bracket 1-3 is located at the front side or the rear side of the side bracket 1-4; the middle bracket 1-3 and the two side brackets 1-4 are plane trusses arranged vertically, so The middle bracket 1-3 includes a first upper chord 1-3-1, a first lower chord 1-3-2 located directly below the first upper chord 1-3-1, and a plurality of connecting rods connected to the first upper chord 1 - the first web 1-3-3 between 3-1 and the first lower chord 1-3-2, each of said side brackets 1-4 includes a second upper chord 1-4-1, located at The second lower chord 1-4-2 directly below the second upper chord 1-4-1 and a plurality of second upper chords 1-4-1 and the second lower chord 1-4-2 connected between the second web 1-4-3; the first upper chord 1-3-1 and the second upper chord 1-4-1 are upper template support rods supporting the upper template, and the first lower chord Both the rod 1-3-2 and the second lower chord rod 1-4-2 are straight rods arranged horizontally and both are arranged on the same horizontal plane;
所述第二上弦杆1-4-1的内端由左至右安装有多个上水平连接件1-5,多个所述上水平连接件1-5均布设于同一水平面上,多个所述上水平连接件1-5均呈平行布设且其均与第二上弦杆1-4-1呈垂直布设;所述第一上弦杆1-3-1上由左至右开有多个分别供上水平连接件1-5安装的上水平调节孔1-6;The inner end of the second upper chord 1-4-1 is equipped with a plurality of upper horizontal connectors 1-5 from left to right, and the plurality of upper horizontal connectors 1-5 are all arranged on the same horizontal plane. The upper horizontal connectors 1-5 are arranged in parallel and perpendicular to the second upper chord 1-4-1; the first upper chord 1-3-1 has a plurality of openings from left to right. The upper horizontal adjustment holes 1-6 for the upper horizontal connectors 1-5 to be installed respectively;
所述第二下弦杆1-4-2的内端由左至右安装有多个下水平连接件1-7,多个所述下水平连接件1-7均布设于同一水平面上,多个所述下水平连接件1-7均呈平行布设且其均与第二下弦杆1-4-2呈垂直布设;所述第一下弦杆1-3-2上由左至右开有多个分别供下水平连接件1-7安装的下水平调节孔1-8;The inner end of the second lower chord 1-4-2 is equipped with a plurality of lower horizontal connectors 1-7 from left to right, and the plurality of lower horizontal connectors 1-7 are all arranged on the same horizontal plane. The lower horizontal connectors 1-7 are arranged in parallel and arranged vertically with the second lower chord 1-4-2; A lower horizontal adjustment hole 1-8 for the installation of the lower horizontal connector 1-7 respectively;
所述上水平调节孔1-6和下水平调节孔1-8均为长条形孔。Both the upper horizontal adjustment hole 1-6 and the lower horizontal adjustment hole 1-8 are elongated holes.
本实施例中,所述桁架本体中所有中部支架1-3的第一上弦杆1-3-1均通过所述纵向连接件紧固连接为一体,所述桁架本体中位于左侧的所有侧部支架1-4的第二上弦杆1-4-1均通过所述纵向连接件紧固连接为一体,所述桁架本体中位于右侧的所有侧部支架1-4的第二上弦杆1-4-1均通过所述纵向连接件紧固连接为一体。In this embodiment, the first upper chords 1-3-1 of all middle brackets 1-3 in the truss body are fastened and connected as a whole through the longitudinal connectors, and all sides on the left side of the truss body The second upper chords 1-4-1 of the upper brackets 1-4 are all fastened and connected as a whole through the longitudinal connectors, and the second upper chords 1 of all side brackets 1-4 on the right side in the truss body -4-1 are all fastened and connected as a whole through the longitudinal connectors.
本实施例中,所述上水平连接件1-5和下水平连接件1-7均为连接螺栓。In this embodiment, both the upper horizontal connecting piece 1-5 and the lower horizontal connecting piece 1-7 are connecting bolts.
实际使用时,所述上水平连接件1-5和下水平连接件1-7也可以采用其它类型的连接件。In actual use, the upper horizontal connecting piece 1-5 and the lower horizontal connecting piece 1-7 can also use other types of connecting pieces.
本实施例中,所述竖向支架为竖向支撑杆1-9,所述竖向支撑杆1-9上端与第二上弦杆1-4-1外端之间以铰接方式连接。In this embodiment, the vertical support is a vertical support rod 1-9, and the upper end of the vertical support rod 1-9 is connected to the outer end of the second upper chord 1-4-1 in a hinged manner.
实际使用时,所述第一上弦杆1-3-1、第一下弦杆1-3-2、第一腹杆1-3-3、第二上弦杆1-4-1、第二下弦杆1-4-2和第二腹杆1-4-3均为型钢杆件。In actual use, the first upper chord 1-3-1, the first lower chord 1-3-2, the first web 1-3-3, the second upper chord 1-4-1, the second lower chord Both the rod 1-4-2 and the second web rod 1-4-3 are shaped steel rods.
如图11所示,所述横向支撑杆22为长度可调节杆。As shown in FIG. 11 , the transverse support rod 22 is a length-adjustable rod.
本实施例中,所述长度可调节杆包括水平螺纹套筒和两个分别同轴套装在所述水平螺纹套筒左右两侧的水平螺纹杆,每个所述水平螺纹杆的外端均固定安装在所述竖向支架上。In this embodiment, the length-adjustable rod includes a horizontal threaded sleeve and two horizontal threaded rods coaxially sleeved on the left and right sides of the horizontal threaded sleeve, and the outer ends of each horizontal threaded rod are fixed Installed on the vertical support.
本实施例中,所述水平螺纹杆与所述竖向支架之间以螺纹方式进行连接。In this embodiment, the horizontal threaded rod is connected to the vertical support in a threaded manner.
实际使用过程中,可以根据实际支撑需求,对两个所述侧部支架1-4同步进行抽拉,抽拉到位后,采用上水平连接件1-5和下水平连接件1-7将两个所述侧部支架1-4 均与中部支架1-3连接,完成本发明的粗调过程;之后,将本发明支撑于内模10内。During actual use, the two side brackets 1-4 can be pulled synchronously according to the actual support requirements. Each of the side brackets 1-4 is connected to the middle bracket 1-3 to complete the coarse adjustment process of the present invention; after that, the present invention is supported in the inner mold 10.
由于上水平调节孔1-6和下水平调节孔1-8均为长条形孔,将本发明支撑于内模10内后,再利用上水平调节孔1-6和下水平调节孔1-8在水平方向上对两个所述侧部支架1-4进行微调,从而实现本发明对内模10的稳固支撑目的。Since the upper horizontal adjustment hole 1-6 and the lower horizontal adjustment hole 1-8 are elongated holes, after the present invention is supported in the inner mold 10, the upper horizontal adjustment hole 1-6 and the lower horizontal adjustment hole 1-8 are used to 8. Make fine adjustments to the two side brackets 1-4 in the horizontal direction, so as to achieve the purpose of stably supporting the inner mold 10 in the present invention.
如图10所示,步骤二中所述双肢三角挂篮还包括底模调整结构;所述底模调整结构包括布设于底模板4后侧上方的后侧挡板2-2、位于底模板4上方且对悬臂梁节段1底部进行成型施工的梁底模板2-4,所述后侧挡板2-2呈竖直向布设;所述梁底模板2-4与底模板4之间为沙子填充结构2-5,所述后侧挡板2-2与前端模板2-7呈平行布设且二者均沿横桥向布设,所述后侧挡板2-2和前端模板2-7均卡装于两个对称布设于底模板4左右两侧的侧模板6之间;As shown in Figure 10, the triangle hanging basket with two limbs described in step 2 also includes a bottom mold adjustment structure; 4 above and the bottom beam formwork 2-4 for forming and constructing the bottom of the cantilever beam section 1, the rear side baffle plate 2-2 is arranged vertically; between the beam bottom formwork 2-4 and the bottom formwork 4 It is a sand-filled structure 2-5, the rear side baffle 2-2 and the front formwork 2-7 are arranged in parallel and both are arranged along the transverse bridge direction, the rear side baffle 2-2 and the front formwork 2- 7 are clamped between two side templates 6 symmetrically arranged on the left and right sides of the bottom template 4;
所述后侧挡板2-2位于后侧已浇梁段18的前侧下方,所述后侧挡板2-2的顶部支顶在后侧已浇梁段18的底面上,所述悬臂梁节段1和后侧已浇梁段18均为混凝土梁;所述后侧挡板2-2位于梁底模板2-4后方,所述底模板4、后侧挡板2-2、后侧已浇梁段18的底面、布设于底模板4上且呈竖直向布设的前端模板2-7和两个所述侧模板6围成沙子填充结构2-5的填充腔,所述前端模板2-7分为位于沙子填充结构 2-5前侧的底部模板段和对悬臂梁节段1的前端面进行成型施工的上部模板段;所述梁底模板2-4支撑于沙子填充结构2-5上,所述梁底模板2-4的后端支顶在后侧已浇梁段18的底面前端,梁底模板2-4的前端支顶在前端模板2-7上,所述梁底模板2-4 卡装在两个所述侧模板6之间。The rear side baffle 2-2 is located under the front side of the rear side cast beam section 18, the top of the rear side baffle 2-2 is supported on the bottom surface of the rear side cast beam section 18, and the cantilever The beam section 1 and the rear cast beam section 18 are both concrete beams; the rear side baffle 2-2 is located behind the beam bottom formwork 2-4, and the bottom formwork 4, rear side baffle 2-2, rear The bottom surface of the side cast beam section 18, the front formwork 2-7 arranged vertically on the bottom formwork 4 and the two side formworks 6 enclose the filling cavity of the sand filling structure 2-5. The formwork 2-7 is divided into a bottom formwork section located on the front side of the sand-filled structure 2-5 and an upper formwork section for molding the front end of the cantilever beam segment 1; the beam bottom formwork 2-4 is supported by the sand-filled structure 2-5, the rear end of the beam bottom formwork 2-4 is supported on the front end of the bottom surface of the cast beam section 18 on the rear side, and the front end of the beam bottom formwork 2-4 is supported on the front end formwork 2-7. The beam bottom template 2-4 is clamped between the two side templates 6.
其中,所述沙子填充结构2-5所用的沙子为常规工程施工用的沙子,即细小的石粒。Wherein, the sand used in the sand filling structure 2-5 is the sand used in conventional engineering construction, that is, fine stone particles.
本实施例中,所述梁底模板2-4为竹胶板。In this embodiment, the beam bottom formwork 2-4 is a bamboo plywood.
实际使用时,所述梁底模板2-4也可以采用其它类型的模板,如木板等。In actual use, the beam bottom template 2-4 can also use other types of templates, such as planks.
本实施例中,所述后侧挡板2-2为钢板。In this embodiment, the rear side baffle 2-2 is a steel plate.
为固定牢靠,所述底模板4上设置有对后侧挡板2-2进行限位的限位梁2-9,所述限位梁2-9呈水平布设且其沿横桥向布设,所述限位梁2-9位于后侧挡板2-2的底部后侧。In order to be fixed securely, the bottom template 4 is provided with a limit beam 2-9 for limiting the rear side baffle 2-2, the limit beam 2-9 is arranged horizontally and along the direction of the bridge, The limit beam 2-9 is located at the bottom rear side of the rear side baffle 2-2.
本实施例中,所述底模板4上设置有对前端模板2-7进行支撑的斜向支撑2-13,所述斜向支撑2-13位于前端模板2-7前侧,所述斜向支撑2-13的底部支撑于底模板 4上,所述斜向支撑2-13的上端支顶在前端模板2-7上。In this embodiment, the bottom template 4 is provided with an oblique support 2-13 for supporting the front template 2-7, the oblique support 2-13 is located on the front side of the front template 2-7, and the oblique The bottom of the support 2-13 is supported on the bottom template 4, and the upper end of the oblique support 2-13 is supported on the front template 2-7.
实际施工时,只需将底模板4下降,并将两个侧模板6对应加长,再布设后侧挡板2-2和前端模板2-7形成填充腔,并在所述填充腔内填充沙子形成沙子填充结构 2-5,再在沙子填充结构2-5上铺设梁底模板2-4即可。这样,便能形成由底模板4、后侧挡板2-2、沙子填充结构2-5和梁底模板2-4组成的双层底模,能有效解决了挂篮底模搭接问题。During actual construction, it is only necessary to lower the bottom formwork 4 and lengthen the two side formworks 6 correspondingly, then arrange the rear side baffle 2-2 and the front formwork 2-7 to form a filling cavity, and fill the filling cavity with sand Form the sand-filled structure 2-5, and then lay the beam bottom formwork 2-4 on the sand-filled structure 2-5. Like this, just can form the double-deck bottom mold that is made up of bottom formwork 4, rear side baffle plate 2-2, sand filling structure 2-5 and beam bottom formwork 2-4, can effectively solve the hanging basket bottom mold overlapping problem.
同时,所述底模调整结构还包括对后下横梁12进行支撑的横梁支撑杆2-15,所述横梁支撑杆2-15为斜向支撑杆且其顶端支顶在后下横梁2-12上,所述横梁支撑杆 2-15底部支撑在水中墩36上。At the same time, the bottom mold adjustment structure also includes a crossbeam support rod 2-15 for supporting the rear lower crossbeam 12. Above, the bottom of the beam support rod 2-15 is supported on the pier 36 in the water.
本实施例中,所述横梁支撑杆2-15底部支撑在所述水中墩上固定的墩顶托架上。所述水中墩36为双薄壁墩。In this embodiment, the bottom of the beam support rod 2-15 is supported on the fixed pier top bracket on the underwater pier. The underwater pier 36 is a double thin-walled pier.
本实施例中,所述后侧已浇梁段18为支撑于水中墩上的墩顶梁段(也称为0#梁段),所述悬臂梁节段1为与0#梁段前端连接的1#梁段。In this embodiment, the rear cast beam section 18 is a pier top beam section (also called 0# beam section) supported on a water pier, and the cantilever beam section 1 is connected to the front end of the 0# beam section 1# beam section.
所述0#梁段与1#梁段之间的连接处为截面变化处,所述1#梁段后端连接处的底板为变坡点,所述0#梁段端头段的底板为45°斜坡面,而1#段梁底纵坡为11°°,因而 1#梁段施工中挂篮后下横梁12位于45°斜坡面位置,导致挂篮的正常底模低于1#梁段底板的设计位置约90cm左右,挂篮底模无法与1#梁段的梁底密贴,同时底模悬空易导致底模不稳定,采用上述双层底模后,能有效解决底模搭接问题,同时因1#梁段梁底纵坡较大,采用在用于施工0#梁段的牛腿托架(即三角形托架14)上增设对后下横梁12进行支撑的横梁支撑杆2-15,增加底模的稳定性。所述横梁支撑杆2-15的数量为两道,两道所述横梁支撑杆2-15分别支撑于后下横梁12的前后两侧,所述横梁支撑杆2-15的底部支撑于在三角形托架2-14上且其顶部支顶在后下横梁12上。所述三角形托架2-14为墩顶托架。The connection between the 0# beam section and the 1# beam section is a section change, the bottom plate at the rear end connection of the 1# beam section is a slope point, and the bottom plate of the 0# beam section end section is 45° Slope surface, while the longitudinal slope at the bottom of the 1# beam section is 11°°, so the lower beam 12 behind the hanging basket is located on the 45° slope surface during the construction of the 1# beam section, resulting in the normal bottom formwork of the hanging basket being lower than the bottom plate of the 1# beam section The design position of the hanging basket is about 90cm. The bottom formwork of the hanging basket cannot be closely attached to the beam bottom of the 1# beam section. At the same time, the suspension of the bottom formwork will easily lead to the instability of the bottom formwork. The above-mentioned double-layer bottom formwork can effectively solve the problem of bottom formwork overlap. At the same time, because the longitudinal slope of the beam bottom of the 1# beam section is relatively large, the beam support bar 2- 15. Increase the stability of the bottom mold. The number of the crossbeam support rods 2-15 is two, and the two crossbeam support rods 2-15 are respectively supported on the front and rear sides of the rear lower crossbeam 12, and the bottom of the crossbeam support rods 2-15 is supported on a triangular On the bracket 2-14 and its top supports on the rear lower crossbeam 12. The triangular bracket 2-14 is a pier top bracket.
由于1#梁段梁底纵坡较大,浇筑混凝土时挂篮底模存在水平推力,加之所述双层底模与后侧已浇梁段18混凝土搭接的摩擦力相对较小,故后下横梁12的稳定是关键,采用两道所述横梁支撑杆2-15能有效解决底模稳定问题。Due to the large longitudinal slope at the bottom of the 1# beam section, there is a horizontal thrust on the bottom formwork of the hanging basket when pouring concrete, and the friction force between the double-layer bottom formwork and the concrete of the poured beam section 18 on the rear side is relatively small. The stability of the lower crossbeam 12 is the key, and adopting two said crossbeam support rods 2-15 can effectively solve the stability problem of the bottom mold.
实际施工过程中,当大跨度刚构连续梁通常为变截面梁时,变截面梁是指在弯矩较大处采用较大的截面,在弯矩较小处采用较小的截面。这种截面沿轴线变化的梁,称为变截面梁。采用挂篮对刚构连续梁的悬臂梁段进行施工过程中,当所施工悬臂梁段为由多个悬臂梁段从后向前拼接而成的变截面梁时,由于各悬臂梁段底部均为斜坡面,而各悬臂梁段底部斜坡面沿纵桥向的倾斜角度(即梁底纵坡角度)不同时,相邻两个悬臂梁段之间的连接处便为变坡点。例如,上一个悬臂梁段的端头段为45°斜坡面,而下一个悬臂梁段的梁底纵坡为11°,这样在下一个悬臂梁段施工中挂篮后下横梁位于45°斜坡面位置,导致挂篮的正常底模低于当前所施工悬臂梁段底板的设计位置相应高度,造成底模难以搭接的问题。因而,采用所述底模调整结构能有效解决上述问题。In the actual construction process, when the long-span rigid frame continuous beam is usually a variable-section beam, the variable-section beam refers to the use of a larger section where the bending moment is larger, and a smaller section where the bending moment is smaller. A beam whose section varies along the axis is called a variable section beam. During the construction process of the cantilever beam section of the rigid frame continuous beam by using the hanging basket, when the cantilever beam section to be constructed is a variable-section beam composed of multiple cantilever beam sections spliced from the back to the front, since the bottom of each cantilever beam section is If the slope surface at the bottom of each cantilever beam section has a different inclination angle along the longitudinal bridge direction (that is, the longitudinal slope angle at the bottom of the beam), the connection between two adjacent cantilever beam sections is the slope change point. For example, the end section of the last cantilever beam section is a 45° slope, and the bottom longitudinal slope of the next cantilever beam section is 11°, so that the lower beam behind the hanging basket is located on a 45° slope during the construction of the next cantilever beam section Therefore, the normal bottom formwork of the hanging basket is lower than the corresponding height of the design position of the bottom plate of the currently constructed cantilever beam section, which makes it difficult to overlap the bottom formwork. Therefore, adopting the adjustment structure of the bottom mold can effectively solve the above-mentioned problems.
另外,采用挂篮对刚构连续梁的悬臂梁节段1进行施工过程中,当所施工悬臂梁节段1为变截面梁,并且所施工悬臂梁节段1的内腔宽度由后向前逐渐增大时,内模支撑框架中各内模桁架的宽度需相应进行调整。但现如今所采用的内模桁架均为固定式桁架,其结构和尺寸不能根据使用场合进行相应调整,当采用挂篮对刚构连续梁的多个不同截面的悬臂梁节段进行施工时,需相应加工多套内模桁架,投入成本高,并且每个悬臂梁节段施工之前,均需对内模桁架进行更换,施工过程复杂,费工费时。采用如图11所示的内模桁架则能解决上述问题,操作简便,尤其适用于悬臂梁节段1 数量多的施工场合。In addition, during the construction process of the cantilever beam section 1 of the rigid continuous beam by using the hanging basket, when the cantilever beam section 1 to be constructed is a variable-section beam, and the inner cavity width of the cantilever beam section 1 to be constructed is gradually increased from the back to the front. When increasing, the width of each internal mold truss in the internal mold support frame needs to be adjusted accordingly. However, the internal mold trusses used today are all fixed trusses, and their structure and size cannot be adjusted accordingly according to the application occasion. Multiple sets of internal formwork trusses need to be processed correspondingly, and the investment cost is high. In addition, the internal formwork trusses need to be replaced before construction of each cantilever beam segment. The construction process is complicated, labor-intensive and time-consuming. Using the internal mold truss shown in Figure 11 can solve the above problems, and is easy to operate, especially suitable for construction occasions with a large number of cantilever beam segments 1 .
步骤二中采用所述双肢三角挂篮从后向前对多个所述悬臂梁节段1分别进行施工时,过程如下:In step 2, when using the double-legged triangular hanging basket to carry out construction on a plurality of the cantilever beam segments 1 from the back to the front, the process is as follows:
步骤2021、后端梁段施工,包括以下步骤:Step 2021, the construction of the rear end beam section includes the following steps:
步骤A1、挂篮安装:在墩顶梁段35上安装所述双肢三角挂篮,并使所述双肢三角挂篮处于所述后端节段的施工位置处;Step A1, hanging basket installation: install the double-legged triangular hanging basket on the pier top beam section 35, and make the double-legged triangular hanging basket at the construction position of the rear end segment;
步骤A2、挂篮悬臂施工:采用步骤A1中所述双肢三角挂篮对所述后端节段进行施工,获得施工成型的所述后端节段;Step A2, hanging basket cantilever construction: using the double-legged triangular hanging basket described in step A1 to construct the rear end segment, and obtain the rear end segment formed by construction;
步骤2022、下一个悬臂梁节段施工,包括以下步骤:Step 2022, the construction of the next cantilever beam segment includes the following steps:
步骤B1、挂篮前移:将所述双肢三角挂篮向前平移至下一个所述悬臂梁节段1的施工位置处;Step B1, moving the hanging basket forward: moving the triangular hanging basket with two limbs forward to the construction position of the next cantilever beam segment 1;
步骤B2、挂篮悬臂施工:采用步骤B1中所述双肢三角挂篮对下一个所述悬臂梁节段1进行施工;Step B2, hanging basket cantilever construction: using the double-legged triangular hanging basket described in step B1 to construct the next cantilever beam segment 1;
步骤2023、一次或多次重复步骤2022,直至完成所述悬臂梁段的施工过程。Step 2023, repeat step 2022 one or more times until the construction process of the cantilever beam section is completed.
本实施例中,步骤A2中进行挂篮悬臂施工时,在所述后端梁段内预埋两个所述暗埋锚固结构;In this embodiment, when the cantilever construction of the hanging basket is carried out in step A2, two buried anchor structures are pre-embedded in the rear end beam section;
步骤B2中进行挂篮悬臂施工时,在当前所施工悬臂梁节段1内预埋两个所述暗埋锚固结构。During the cantilever construction of the hanging basket in step B2, two buried anchor structures are pre-embedded in the cantilever beam segment 1 currently being constructed.
本实施例中,步骤A1中挂篮安装后,为确保挂篮施工安全,还需对所述双肢三角挂篮进行预压施工,模拟挂篮实际组合受力状态,拟采用沙袋预压施工,采用塔吊配合预压。In this embodiment, after the hanging basket is installed in step A1, in order to ensure the safety of the hanging basket construction, it is necessary to pre-press the double-legged triangle hanging basket to simulate the actual combined stress state of the hanging basket, and it is planned to use sandbags for pre-pressing construction , using tower cranes with preloading.
步骤A2和步骤B2中进行挂篮悬臂施工时,先对当前所施工悬臂梁节段1内的钢筋笼和预应力管道进行安装;之后,再灌注混凝土,具体是由前往后对称灌注两腹板混凝土至下倒角处,然后由再前往后灌注底板,底板灌注完成后继续对称分层灌注腹板混凝土,最后浇注顶板混凝土。混凝土振捣采用插入式振捣器振捣,在内模上设置振捣天窗。插入振捣厚度为30cm,插入下一层混凝土5~10cm,插入间距控制在振捣棒作用半径1.5倍之内,振捣到混凝土不再下沉,表面泛浆有光泽并不再有气泡逸出时将振捣棒缓慢抽出,防止混凝土内留有空隙。混凝土灌注完成后,表面用土工布覆盖,并洒水养护,始终保持混凝土表面潮湿,养护天数7天以上。同时进行底面和侧面的养生。待所灌注混凝土强度及弹性模量达到设计要求后,立即进行预应力张拉压浆施工。预应力张拉压浆施工完成后,待水泥浆终凝后即可进行挂篮前移。When carrying out hanging basket cantilever construction in steps A2 and B2, install the reinforcement cage and prestressed pipes in the cantilever beam section 1 currently under construction; after that, pour concrete, specifically pouring two webs symmetrically from front to back Concrete to the lower chamfer, and then pour the bottom plate from the front to the back. After the bottom plate is poured, continue to pour the web concrete layer by layer symmetrically, and finally pour the roof concrete. The concrete is vibrated with a plug-in vibrator, and a vibrating skylight is set on the inner mold. Insert and vibrate with a thickness of 30cm, insert the next layer of concrete 5 to 10cm, and control the insertion distance within 1.5 times the radius of action of the vibrating rod. Vibrate until the concrete no longer sinks, and the surface is glossy and has no air bubbles. Pull out the vibrator slowly to prevent gaps in the concrete. After the concrete pouring is completed, the surface is covered with geotextiles and sprinkled with water for curing. The concrete surface is always kept moist, and the curing time is more than 7 days. Simultaneously carry out the health preservation of the bottom surface and the side surface. After the strength and elastic modulus of the poured concrete meet the design requirements, the prestressed tension and grouting construction shall be carried out immediately. After the prestressed tension grouting construction is completed, the hanging basket can be moved forward after the cement slurry has finally set.
以上所述,仅是本发明的较佳实施例,并非对本发明作任何限制,凡是根据本发明技术实质对以上实施例所作的任何简单修改、变更以及等效结构变化,均仍属于本发明技术方案的保护范围内。The above are only preferred embodiments of the present invention, and do not limit the present invention in any way. All simple modifications, changes and equivalent structural changes made to the above embodiments according to the technical essence of the present invention still belong to the technical aspects of the present invention. within the scope of protection of the scheme.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711233928.4A CN107905111B (en) | 2017-11-30 | 2017-11-30 | A kind of construction technology of rigid frame continuous beam side span |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711233928.4A CN107905111B (en) | 2017-11-30 | 2017-11-30 | A kind of construction technology of rigid frame continuous beam side span |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107905111A true CN107905111A (en) | 2018-04-13 |
| CN107905111B CN107905111B (en) | 2019-02-15 |
Family
ID=61848109
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711233928.4A Active CN107905111B (en) | 2017-11-30 | 2017-11-30 | A kind of construction technology of rigid frame continuous beam side span |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107905111B (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108867398A (en) * | 2018-08-14 | 2018-11-23 | 魏浩峰 | A kind of construction method of bridge construction super-small space double limb pier stud |
| CN109371846A (en) * | 2018-11-28 | 2019-02-22 | 中交第二航务工程局有限公司 | A kind of assembled Multifunction side is across cast-in-place support and its construction method |
| CN110965477A (en) * | 2019-12-19 | 2020-04-07 | 德州市公路工程总公司 | Construction method for shaped easy-to-detach hanging bracket of mid-span closure section of suspension casting box beam |
| CN111395167A (en) * | 2020-03-13 | 2020-07-10 | 中铁六局集团广州工程有限公司 | A kind of construction method of continuous rigid frame bridge |
| CN113373810A (en) * | 2021-05-20 | 2021-09-10 | 山东科技大学 | Side span support structure of continuous T-structure viaduct with upper span of existing line |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101761034A (en) * | 2010-03-25 | 2010-06-30 | 中国建筑第六工程局有限公司 | Construction method of side block straight-line segment of cantilever-concreting continuous beam |
| CN103306206A (en) * | 2013-06-13 | 2013-09-18 | 浙江金筑交通建设有限公司 | Reinforcing steel formwork supporting rack for thin-walled hollow high pier and construction method |
| CN103485283A (en) * | 2013-09-11 | 2014-01-01 | 中交第一公路工程局有限公司 | Hanging bracket supporting system of side-span cast-in-place section and implementation method thereof |
| WO2014200443A1 (en) * | 2013-06-11 | 2014-12-18 | Nrs Consulting Co., Ltd. | Self-launching movable scaffolding system |
| CN106522102A (en) * | 2016-11-22 | 2017-03-22 | 中交公局海威工程建设有限公司 | Side span construction support, rigid frame bridge side span and rigid frame bridge |
-
2017
- 2017-11-30 CN CN201711233928.4A patent/CN107905111B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101761034A (en) * | 2010-03-25 | 2010-06-30 | 中国建筑第六工程局有限公司 | Construction method of side block straight-line segment of cantilever-concreting continuous beam |
| WO2014200443A1 (en) * | 2013-06-11 | 2014-12-18 | Nrs Consulting Co., Ltd. | Self-launching movable scaffolding system |
| CN103306206A (en) * | 2013-06-13 | 2013-09-18 | 浙江金筑交通建设有限公司 | Reinforcing steel formwork supporting rack for thin-walled hollow high pier and construction method |
| CN103485283A (en) * | 2013-09-11 | 2014-01-01 | 中交第一公路工程局有限公司 | Hanging bracket supporting system of side-span cast-in-place section and implementation method thereof |
| CN106522102A (en) * | 2016-11-22 | 2017-03-22 | 中交公局海威工程建设有限公司 | Side span construction support, rigid frame bridge side span and rigid frame bridge |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108867398A (en) * | 2018-08-14 | 2018-11-23 | 魏浩峰 | A kind of construction method of bridge construction super-small space double limb pier stud |
| CN108867398B (en) * | 2018-08-14 | 2021-02-02 | 桂林建安建设集团有限公司 | Construction method of bridge construction ultra-small-space double-limb pier stud |
| CN109371846A (en) * | 2018-11-28 | 2019-02-22 | 中交第二航务工程局有限公司 | A kind of assembled Multifunction side is across cast-in-place support and its construction method |
| CN110965477A (en) * | 2019-12-19 | 2020-04-07 | 德州市公路工程总公司 | Construction method for shaped easy-to-detach hanging bracket of mid-span closure section of suspension casting box beam |
| CN111395167A (en) * | 2020-03-13 | 2020-07-10 | 中铁六局集团广州工程有限公司 | A kind of construction method of continuous rigid frame bridge |
| CN113373810A (en) * | 2021-05-20 | 2021-09-10 | 山东科技大学 | Side span support structure of continuous T-structure viaduct with upper span of existing line |
Also Published As
| Publication number | Publication date |
|---|---|
| CN107905111B (en) | 2019-02-15 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN108004928B (en) | A kind of asymmetric rigid frame-continuous girder construction technology | |
| JP7429940B2 (en) | Construction method of steel concrete main girder of cable-stayed bridge | |
| CN101586330B (en) | Receding construction method of cradle of continuous girder bridge made of prestressing concrete | |
| CN106702910B (en) | A kind of main girder construction technique of the double rope face low-pylon cable-stayed bridges of double tower | |
| CN104631343B (en) | From traveling rhombus keying cradle in truss type structure and suspended basket and construction method | |
| CN101220580B (en) | Longitudinal multi-point continuous drag construction method for steel truss girders | |
| CN108004927B (en) | Double-limb triangular hanging basket and construction method for cantilever beam section of large-span continuous rigid frame bridge | |
| CN107905124A (en) | A kind of symmetrical expression rigid frame-continuous girder construction technology | |
| CN105568870B (en) | For the triangle hanging basket method cantilever device and its construction method of cross-line bridge construction | |
| CN101787678B (en) | Large-span section assembling bridge manufacturing machine and assembling construction process thereof | |
| CN110331668A (en) | A kind of back-cable-free cable-stayed bridge inclined in two-way V-shaped bridge tower construction method | |
| CN110528402B (en) | Construction method of ultra-wide box girder multi-truss-piece combined hanging basket | |
| CN204690605U (en) | The self-propelled triangular truss hanging basket of large span beam bridge | |
| CN101476291A (en) | Segment-assembling simply supported box girder movable falsework construction method | |
| CN105421248A (en) | Swivel and closure construction method for large-span continuous beam crossing existing station | |
| CN107905111B (en) | A kind of construction technology of rigid frame continuous beam side span | |
| CN107841953A (en) | Across the cast-in-place section construction support in high-altitude obliquely-intersected beams abrupt slope side and construction method | |
| CN111074795A (en) | Construction method for pouring continuous beam in cantilever mode spanning existing railway | |
| CN107974942B (en) | A kind of abrupt slope side rigid frame-continuous girder end bay construction method | |
| CN205242278U (en) | A triangle string basket method is hanged and is watered device for deck bridge construction | |
| CN113373810A (en) | Side span support structure of continuous T-structure viaduct with upper span of existing line | |
| CN108086168A (en) | Ride cable-styled erection crane | |
| CN207700074U (en) | The double limb triangle hanging baskets of continuous rigid frame bridge cantilever beam section construction | |
| CN207987749U (en) | Ride cable-styled erection crane | |
| CN115928578A (en) | A kind of front fulcrum hanging basket and its assembly method for the construction of the suspended pouring section of the cable-stayed bridge |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20191227 Address after: 710016 Shaanxi city of Xi'an province Weiyang District Taihua Road No. 89 Co-patentee after: China Railway 21st Bureau Group Co., Ltd. Patentee after: China Railway Group Co., Ltd. Address before: 710016 Shaanxi city of Xi'an province Weiyang District Taihua Road No. 89 Patentee before: China Railway Group Co., Ltd. |