CN107904957A - A kind of high intensity conveyer belt and its manufacturing process - Google Patents

A kind of high intensity conveyer belt and its manufacturing process Download PDF

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Publication number
CN107904957A
CN107904957A CN201711373244.4A CN201711373244A CN107904957A CN 107904957 A CN107904957 A CN 107904957A CN 201711373244 A CN201711373244 A CN 201711373244A CN 107904957 A CN107904957 A CN 107904957A
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China
Prior art keywords
parts
conveyer belt
polyester textile
buffering adhesive
cloth
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Pending
Application number
CN201711373244.4A
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Chinese (zh)
Inventor
吴国淼
汤绍希
戴赟华
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Guangde Tian Peng Industrial Co Ltd
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Guangde Tian Peng Industrial Co Ltd
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Priority to CN201711373244.4A priority Critical patent/CN107904957A/en
Publication of CN107904957A publication Critical patent/CN107904957A/en
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    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/693—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with natural or synthetic rubber, or derivatives thereof
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/0038—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding involving application of liquid to the layers prior to lamination, e.g. wet laminating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
    • B65G15/30—Belts or like endless load-carriers
    • B65G15/32—Belts or like endless load-carriers made of rubber or plastics
    • B65G15/34—Belts or like endless load-carriers made of rubber or plastics with reinforcing layers, e.g. of fabric
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/32—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
    • D06M11/36—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
    • D06M11/44—Oxides or hydroxides of elements of Groups 2 or 12 of the Periodic Table; Zincates; Cadmates
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/51—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with sulfur, selenium, tellurium, polonium or compounds thereof
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/73—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with carbon or compounds thereof
    • D06M11/74—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with carbon or compounds thereof with carbon or graphite; with carbides; with graphitic acids or their salts
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/73—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with carbon or compounds thereof
    • D06M11/76—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with carbon or compounds thereof with carbon oxides or carbonates
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/77—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with silicon or compounds thereof
    • D06M11/79—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with silicon or compounds thereof with silicon dioxide, silicic acids or their salts
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/10—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
    • D06M13/184—Carboxylic acids; Anhydrides, halides or salts thereof
    • D06M13/188—Monocarboxylic acids; Anhydrides, halides or salts thereof
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00—Coating on the layer surface
    • B32B2255/02—Coating on the layer surface on fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00—Coating on the layer surface
    • B32B2255/20—Inorganic coating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02—Synthetic macromolecular fibres
    • B32B2262/0276—Polyester fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10—Inorganic fibres
    • B32B2262/101—Glass fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2433/00—Closed loop articles
    • B32B2433/02—Conveyor belts
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/16—Synthetic fibres, other than mineral fibres
    • D06M2101/30—Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M2101/32—Polyesters

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Laminated Bodies (AREA)
  • Belt Conveyors (AREA)

Abstract

The invention discloses a kind of high intensity conveyer belt and its manufacturing process, the manufacture raw material of the high intensity conveyer belt includes polyester textile, buffering adhesive, cloth glue and glass fibre, and the mass fraction needed for the buffering adhesive manufacture material is 75 80 parts of natural gum, 15 20 parts of butadiene-styrene rubber, 55 60 parts of carbon black, 55 60 parts of calcium carbonate, 1 1.5 parts of stearic acid, 35 parts of zinc oxide, 12 parts of accelerating agent, 2 2.5 parts of antioxidant, 2 2.5 parts of Cosan.The present invention uses traditional conveyer belt production technology; conveyer belt is allowd to carry out large-scale volume production; and the situation that the proportioning and state modulator of distinctive natural gum and cloth glue can ensure to crack between the cloth of multilayer is effectively alleviated; and the glass fibre wherein coated can largely strengthen the intensity of conveyer belt; and during running; working face is less prone to phenomena such as rubber powder, so as to protect ground environment.

Description

A kind of high intensity conveyer belt and its manufacturing process
Technical field
The present invention relates to conveyer belt technical field, is specially a kind of high intensity conveyer belt and its manufacturing process.
Background technology
Conveyer belt refers to the narrow fabrics that assembling is used as transmission object on the conveyor, is generally divided into cotton conveyer belt, rubber transmission Band, plastic conveyor belt, later conveyer belt conveyer are influenced be subject to machine-building, motor, chemical industry and metallurgical industry technological progress, Constantly improve, progressively by the transmission inside finishing department, develops into completion between enterprises, enterprise or even between city Material is carried, and is become materials conveying system mechanization and is automated indispensable part.
Conveyer belt on the market is when running is practical among compressing and rubbing against in long-time high intensity now, and this A little frictions can greatly reduce the service life of conveyer belt, for this reason, it is proposed that a kind of high intensity conveyer belt and its manufacturing process To solve the problems, such as this.
The content of the invention
It is an object of the invention to provide a kind of high intensity conveyer belt and its manufacturing process, to solve to propose in background technology The problem of.
To achieve the above object, the present invention provides following technical solution：A kind of high intensity conveyer belt and its manufacturing process, institute Stating the manufacture raw material of high intensity conveyer belt includes polyester textile, buffering adhesive, cloth glue and glass fibre, the buffering adhesive manufacture material Required mass fraction is 75-80 parts of natural gum, 15-20 parts of butadiene-styrene rubber, 55-60 parts of carbon black, 55-60 parts of calcium carbonate, stearic acid 1-1.5 parts, 3-5 parts of zinc oxide, 1-2 parts of accelerating agent, 2-2.5 parts of antioxidant, 2-2.5 parts of Cosan, the cloth glue manufacture material Required mass fraction is 65-70 parts of natural gum, 25-30 parts of butadiene-styrene rubber, 20-25 parts of carbon black, 25-30 parts of calcium carbonate, adhesive 3-5 parts, 1-2 parts of stearic acid, 4-5 parts of zinc oxide, 2.4-2.8 parts of accelerating agent, 4-5 parts of antioxidant, 2-2.5 parts of Cosan.
Preferably, the manufacturing process of the high intensity conveyer belt comprises the following steps：
（1）Buffering adhesive coordinates：Weigh a certain amount of buffering adhesive manufacture raw material to be put into reaction kettle, then to the raw material in reaction kettle It is stirred, the temperature in the reaction kettle is 45-55 DEG C, reaction time 35-40min；
（2）Cloth glue coordinates：Weigh a certain amount of cloth glue manufacture raw material to be put into reaction kettle, then the raw material in reaction kettle is carried out Stir, the temperature in the reaction kettle is 35-40 DEG C, reaction time 30-40min；
（3）One layer of sizing of polyester textile：Buffering adhesive, 85-90 DEG C of the solidification temperature of buffering adhesive, coated weight 90- are coated into front 95g/m2, then rolls polyester textile, and the rolling temperature is 180-190 DEG C, then coats cloth glue, cloth in its reverse side 100-120 DEG C of the solidification temperature of glue, coated weight 70-80g/m2 can obtain first layer cloth；
（4）Coated glass fiber：In step（3）The front for handling one layer of the polyester textile completed sprinkles certain glass fibre, The coating thickness of the glass fibre is 0.5-0.7mm；
（5）Two layers of sizing of polyester textile：Buffering adhesive, the solidification temperature 100-120 of buffering adhesive are coated into two layers of front of polyester textile DEG C, coated weight 70-80g/m2, then rolls polyester textile, and the rolling temperature is 180-190 DEG C, then at it Reverse side coats cloth glue, 100-120 DEG C of the solidification temperature of cloth glue, and coated weight 70-80g/m2 can obtain second layer cloth；
（6）Fitting：Two layers of one layer of polyester textile, glass layer and polyester textile are subjected to fitting binder-treatment；
（7）Vulcanization：By step（6）Bond the semi-finished product completed and carry out vulcanizing treatment；
（8）Examine：The conveyer belt vulcanized after completing is tested, as massless problem obtains finished product.
Preferably, the mass fraction needed for the buffering adhesive manufacture material is 80 parts of natural gum, 20 parts of butadiene-styrene rubber, carbon black 60 Part, 60 parts of calcium carbonate, 1.5 parts of stearic acid, 5 parts of zinc oxide, 2 parts of accelerating agent, 2.5 parts of antioxidant, 2.5 parts of Cosan, the cloth Mass fraction needed for glue manufacture material is 70 parts of natural gum, 30 parts of butadiene-styrene rubber, 25 parts of White Carbon black, 30 parts of calcium carbonate, adhesive 5 Part, 2 parts of stearic acid, 5 parts of zinc oxide, 2.8 parts of accelerating agent, 5 parts of antioxidant, 2.5 parts of Cosan.
The present invention uses traditional conveyer belt production technology so that conveyer belt can carry out large-scale volume production, and peculiar Natural gum and proportioning and the state modulator situation that can ensure to crack between the cloth of multilayer of cloth glue effectively delayed Solution, and the glass fibre wherein coated can largely strengthen the intensity of conveyer belt, and during running, work Face is less prone to phenomena such as rubber powder, so as to protect ground environment.
Embodiment
Technical solution in the embodiment of the present invention is clearly and completely described, it is clear that described embodiment is only It is part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, ordinary skill people Member's all other embodiments obtained without making creative work, belong to the scope of protection of the invention.
Embodiment one：
A kind of high intensity conveyer belt and its manufacturing process, the manufacture raw material of the high intensity conveyer belt include polyester textile, buffering Glue, cloth glue and glass fibre, the mass fraction needed for the buffering adhesive manufacture material is 75 parts of natural gum, 15 parts of butadiene-styrene rubber, carbon Black 55 parts, 55 parts of calcium carbonate, 1 part of stearic acid, 3 parts of zinc oxide, 2 parts of accelerating agent, 2.5 parts of antioxidant, 2.5 parts of Cosan, it is described Mass fraction needed for cloth glue manufacture material is 70 parts of natural gum, 30 parts of butadiene-styrene rubber, 25 parts of carbon black, 25 parts of calcium carbonate, adhesive 5 Part, 1 part of stearic acid, 5 parts of zinc oxide, 2.8 parts of accelerating agent, 5 parts of antioxidant, 2.5 parts of Cosan.
The manufacturing process of the high intensity conveyer belt comprises the following steps：
（1）Buffering adhesive coordinates：Weigh a certain amount of buffering adhesive manufacture raw material to be put into reaction kettle, then to the raw material in reaction kettle It is stirred, the temperature in the reaction kettle is 45 DEG C, reaction time 40min；
（2）Cloth glue coordinates：Weigh a certain amount of cloth glue manufacture raw material to be put into reaction kettle, then the raw material in reaction kettle is carried out Stir, the temperature in the reaction kettle is 35 DEG C, reaction time 40min；
（3）One layer of sizing of polyester textile：Buffering adhesive is coated into front, 90 DEG C, coated weight 90g/m2 of the solidification temperature of buffering adhesive, Then polyester textile is rolled, the rolling temperature is 190 DEG C, then coats cloth glue, the curing temperature of cloth glue in its reverse side 120 DEG C of degree, coated weight 80g/m2 can obtain first layer cloth；
（4）Coated glass fiber：In step（3）The front for handling one layer of the polyester textile completed sprinkles certain glass fibre, The coating thickness of the glass fibre is 0.5mm；
（5）Two layers of sizing of polyester textile：Buffering adhesive is coated into two layers of front of polyester textile, 100 DEG C of the solidification temperature of buffering adhesive, applies The amount of covering is 80g/m2, and then polyester textile is rolled, and the rolling temperature is 190 DEG C, then coats cloth glue in its reverse side, 120 DEG C of the solidification temperature of cloth glue, coated weight 80g/m2 can obtain second layer cloth；
（6）Fitting：Two layers of one layer of polyester textile, glass layer and polyester textile are subjected to fitting binder-treatment；
（7）Vulcanization：By step（6）Bond the semi-finished product completed and carry out vulcanizing treatment；
（8）Examine：The conveyer belt vulcanized after completing is tested, as massless problem obtains finished product.
Mass fraction needed for the buffering adhesive manufacture material is 80 parts of natural gum, 20 parts of butadiene-styrene rubber, 60 parts of carbon black, carbonic acid 60 parts of calcium, 1.5 parts of stearic acid, 5 parts of zinc oxide, 2 parts of accelerating agent, 2.5 parts of antioxidant, 2.5 parts of Cosan, the cloth glue manufacture material Mass fraction needed for material is 70 parts of natural gum, 30 parts of butadiene-styrene rubber, 25 parts of White Carbon black, 30 parts of calcium carbonate, 5 parts of adhesive, tristearin 2 parts of acid, 5 parts of zinc oxide, 2.8 parts of accelerating agent, 5 parts of antioxidant, 2.5 parts of Cosan.
Embodiment two：
A kind of high intensity conveyer belt and its manufacturing process, the manufacture raw material of the high intensity conveyer belt include polyester textile, buffering Glue, cloth glue and glass fibre, the mass fraction needed for the buffering adhesive manufacture material is 80 parts of natural gum, 20 parts of butadiene-styrene rubber, carbon Black 60 parts, 55 parts of calcium carbonate, 1.5 parts of stearic acid, 5 parts of zinc oxide, 1 part of accelerating agent, 2.5 parts of antioxidant, 2 parts of Cosan, it is described Mass fraction needed for cloth glue manufacture material is 65 parts of natural gum, 25 parts of butadiene-styrene rubber, 20 parts of carbon black, 30 parts of calcium carbonate, adhesive 3 Part, 2 parts of stearic acid, 5 parts of zinc oxide, 2.4 parts of accelerating agent, 4 parts of antioxidant, 2 parts of Cosan.
The manufacturing process of the high intensity conveyer belt comprises the following steps：
（1）Buffering adhesive coordinates：Weigh a certain amount of buffering adhesive manufacture raw material to be put into reaction kettle, then to the raw material in reaction kettle It is stirred, the temperature in the reaction kettle is 55 DEG C, reaction time 35min；
（2）Cloth glue coordinates：Weigh a certain amount of cloth glue manufacture raw material to be put into reaction kettle, then the raw material in reaction kettle is carried out Stir, the temperature in the reaction kettle is 40 DEG C, reaction time 30min；
（3）One layer of sizing of polyester textile：Buffering adhesive is coated into front, 85 DEG C, coated weight 95g/m2 of the solidification temperature of buffering adhesive, Then polyester textile is rolled, the rolling temperature is 180 DEG C, then coats cloth glue, the curing temperature of cloth glue in its reverse side 100 DEG C of degree, coated weight 70g/m2 can obtain first layer cloth；
（4）Coated glass fiber：In step（3）The front for handling one layer of the polyester textile completed sprinkles certain glass fibre, The coating thickness of the glass fibre is 0.7mm；
（5）Two layers of sizing of polyester textile：Buffering adhesive is coated into two layers of front of polyester textile, 120 DEG C of the solidification temperature of buffering adhesive, applies The amount of covering is 70g/m2, and then polyester textile is rolled, and the rolling temperature is 190 DEG C, then coats cloth glue in its reverse side, 100 DEG C of the solidification temperature of cloth glue, coated weight 70g/m2 can obtain second layer cloth；
（6）Fitting：Two layers of one layer of polyester textile, glass layer and polyester textile are subjected to fitting binder-treatment；
（7）Vulcanization：By step（6）Bond the semi-finished product completed and carry out vulcanizing treatment；
（8）Examine：The conveyer belt vulcanized after completing is tested, as massless problem obtains finished product.
Mass fraction needed for the buffering adhesive manufacture material is 80 parts of natural gum, 20 parts of butadiene-styrene rubber, 60 parts of carbon black, carbonic acid 60 parts of calcium, 1.5 parts of stearic acid, 5 parts of zinc oxide, 2 parts of accelerating agent, 2.5 parts of antioxidant, 2.5 parts of Cosan, the cloth glue manufacture material Mass fraction needed for material is 70 parts of natural gum, 30 parts of butadiene-styrene rubber, 25 parts of White Carbon black, 30 parts of calcium carbonate, 5 parts of adhesive, tristearin 2 parts of acid, 5 parts of zinc oxide, 2.8 parts of accelerating agent, 5 parts of antioxidant, 2.5 parts of Cosan.
Embodiment three：
A kind of high intensity conveyer belt and its manufacturing process, the manufacture raw material of the high intensity conveyer belt include polyester textile, buffering Glue, cloth glue and glass fibre, the mass fraction needed for the buffering adhesive manufacture material is 75 parts of natural gum, 18 parts of butadiene-styrene rubber, carbon Black 58 parts, 60 parts of calcium carbonate, 1.5 parts of stearic acid, 3 parts of zinc oxide, 2 parts of accelerating agent, 2 parts of antioxidant, 2.3 parts of Cosan, it is described Mass fraction needed for cloth glue manufacture material is 68 parts of natural gum, 27 parts of butadiene-styrene rubber, 20 parts of carbon black, 30 parts of calcium carbonate, adhesive 4 Part, 1.5 parts of stearic acid, 4.5 parts of zinc oxide, 2.5 parts of accelerating agent, 4 parts of antioxidant, 2.2 parts of Cosan.
The manufacturing process of the high intensity conveyer belt comprises the following steps：
（1）Buffering adhesive coordinates：Weigh a certain amount of buffering adhesive manufacture raw material to be put into reaction kettle, then to the raw material in reaction kettle It is stirred, the temperature in the reaction kettle is 50 DEG C, reaction time 38min；
（2）Cloth glue coordinates：Weigh a certain amount of cloth glue manufacture raw material to be put into reaction kettle, then the raw material in reaction kettle is carried out Stir, the temperature in the reaction kettle is 37 DEG C, reaction time 35min；
（3）One layer of sizing of polyester textile：Buffering adhesive is coated into front, 88 DEG C, coated weight 93g/m2 of the solidification temperature of buffering adhesive, Then polyester textile is rolled, the rolling temperature is 185 DEG C, then coats cloth glue, the curing temperature of cloth glue in its reverse side 110 DEG C of degree, coated weight 75g/m2 can obtain first layer cloth；
（4）Coated glass fiber：In step（3）The front for handling one layer of the polyester textile completed sprinkles certain glass fibre, The coating thickness of the glass fibre is 0.6mm；
（5）Two layers of sizing of polyester textile：Buffering adhesive is coated into two layers of front of polyester textile, 110 DEG C of the solidification temperature of buffering adhesive, applies The amount of covering is 75g/m2, and then polyester textile is rolled, and the rolling temperature is 185 DEG C, then coats cloth glue in its reverse side, 110 DEG C of the solidification temperature of cloth glue, coated weight 75g/m2 can obtain second layer cloth；
（6）Fitting：Two layers of one layer of polyester textile, glass layer and polyester textile are subjected to fitting binder-treatment；
（7）Vulcanization：By step（6）Bond the semi-finished product completed and carry out vulcanizing treatment；
（8）Examine：The conveyer belt vulcanized after completing is tested, as massless problem obtains finished product.
Mass fraction needed for the buffering adhesive manufacture material is 80 parts of natural gum, 20 parts of butadiene-styrene rubber, 60 parts of carbon black, carbonic acid 60 parts of calcium, 1.5 parts of stearic acid, 5 parts of zinc oxide, 2 parts of accelerating agent, 2.5 parts of antioxidant, 2.5 parts of Cosan, the cloth glue manufacture material Mass fraction needed for material is 70 parts of natural gum, 30 parts of butadiene-styrene rubber, 25 parts of White Carbon black, 30 parts of calcium carbonate, 5 parts of adhesive, tristearin 2 parts of acid, 5 parts of zinc oxide, 2.8 parts of accelerating agent, 5 parts of antioxidant, 2.5 parts of Cosan.
Although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with Understanding without departing from the principles and spirit of the present invention can carry out these embodiments a variety of changes, modification, replace And modification, the scope of the present invention is defined by the appended.

Claims (3)

1. a kind of high intensity conveyer belt and its manufacturing process, it is characterised in that：The manufacture raw material of the high intensity conveyer belt includes Polyester textile, buffering adhesive, cloth glue and glass fibre, the mass fraction needed for the buffering adhesive manufacture material are natural gum 75-80 Part, 15-20 parts of butadiene-styrene rubber, 55-60 parts of carbon black, 55-60 parts of calcium carbonate, 1-1.5 parts of stearic acid, 3-5 parts of zinc oxide, accelerating agent 1- 2 parts, 2-2.5 parts of antioxidant, 2-2.5 parts of Cosan, the mass fraction needed for the cloth glue manufacture material is natural gum 65-70 Part, 25-30 parts of butadiene-styrene rubber, 20-25 parts of carbon black, 25-30 parts of calcium carbonate, 3-5 parts of adhesive, 1-2 parts of stearic acid, zinc oxide 4-5 Part, 2.4-2.8 parts of accelerating agent, 4-5 parts of antioxidant, 2-2.5 parts of Cosan.
2. a kind of high intensity conveyer belt according to claim 1 and its manufacturing process, it is characterised in that：The high intensity passes The manufacturing process of band is sent to comprise the following steps：
（1）Buffering adhesive coordinates：Weigh a certain amount of buffering adhesive manufacture raw material to be put into reaction kettle, then to the raw material in reaction kettle It is stirred, the temperature in the reaction kettle is 45-55 DEG C, reaction time 35-40min；
（2）Cloth glue coordinates：Weigh a certain amount of cloth glue manufacture raw material to be put into reaction kettle, then the raw material in reaction kettle is carried out Stir, the temperature in the reaction kettle is 35-40 DEG C, reaction time 30-40min；
（3）One layer of sizing of polyester textile：Buffering adhesive, 85-90 DEG C of the solidification temperature of buffering adhesive, coated weight 90- are coated into front 95g/m2, then rolls polyester textile, and the rolling temperature is 180-190 DEG C, then coats cloth glue, cloth in its reverse side 100-120 DEG C of the solidification temperature of glue, coated weight 70-80g/m2 can obtain first layer cloth；
（4）Coated glass fiber：In step（3）The front for handling one layer of the polyester textile completed sprinkles certain glass fibre, The coating thickness of the glass fibre is 0.5-0.7mm；
（5）Two layers of sizing of polyester textile：Buffering adhesive, the solidification temperature 100-120 of buffering adhesive are coated into two layers of front of polyester textile DEG C, coated weight 70-80g/m2, then rolls polyester textile, and the rolling temperature is 180-190 DEG C, then at it Reverse side coats cloth glue, 100-120 DEG C of the solidification temperature of cloth glue, and coated weight 70-80g/m2 can obtain second layer cloth；
（6）Fitting：Two layers of one layer of polyester textile, glass layer and polyester textile are subjected to fitting binder-treatment；
（7）Vulcanization：By step（6）Bond the semi-finished product completed and carry out vulcanizing treatment；
（8）Examine：The conveyer belt vulcanized after completing is tested, as massless problem obtains finished product.
3. a kind of high intensity conveyer belt according to claim 1 and its manufacturing process, it is characterised in that：The buffering adhesive system Mass fraction needed for producing material material is 80 parts of natural gum, 20 parts of butadiene-styrene rubber, 60 parts of carbon black, 60 parts of calcium carbonate, 1.5 parts of stearic acid, 5 parts of zinc oxide, 2 parts of accelerating agent, 2.5 parts of antioxidant, 2.5 parts of Cosan, the mass fraction needed for the cloth glue manufacture material are 70 parts of natural gum, 30 parts of butadiene-styrene rubber, 25 parts of White Carbon black, 30 parts of calcium carbonate, 5 parts of adhesive, 2 parts of stearic acid, 5 parts of zinc oxide, rush Into 2.8 parts of agent, 5 parts of antioxidant, 2.5 parts of Cosan.
CN201711373244.4A 2017-12-19 2017-12-19 A kind of high intensity conveyer belt and its manufacturing process Pending CN107904957A (en)

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CN102416702A (en) * 2011-08-19 2012-04-18 浙江肯莱特传动工业有限公司 Production technology of double-surface clipping V-shaped band
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CN103965520A (en) * 2013-01-25 2014-08-06 厚生股份有限公司 Rubber composition, rubber layer and method for manufacturing double-sided rubber composite layer
CN104057682A (en) * 2014-07-02 2014-09-24 上海永利带业股份有限公司 Anti-sticking food-grade TPU conveying belt and manufacturing method of anti-sticking food-grade TPU conveying belt

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CN201148013Y (en) * 2007-11-08 2008-11-12 乔统工业股份有限公司 Conveyer belt and running belt structure
CN102416702A (en) * 2011-08-19 2012-04-18 浙江肯莱特传动工业有限公司 Production technology of double-surface clipping V-shaped band
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CN110293719A (en) * 2019-05-17 2019-10-01 安徽华烨特种材料有限公司 A kind of compound polyurethane materials conveyer belt
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