CN107903918B - Air supply structure and air supply method of a vertical waste heat recovery device - Google Patents
Air supply structure and air supply method of a vertical waste heat recovery device Download PDFInfo
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- 239000002918 waste heat Substances 0.000 title claims abstract description 22
- 238000011084 recovery Methods 0.000 title claims abstract description 20
- 238000000034 method Methods 0.000 title claims abstract description 9
- 239000007789 gas Substances 0.000 claims abstract description 53
- 239000000463 material Substances 0.000 claims description 17
- 230000001105 regulatory effect Effects 0.000 claims description 6
- 230000002093 peripheral effect Effects 0.000 claims description 4
- 238000009434 installation Methods 0.000 claims description 3
- 230000000712 assembly Effects 0.000 claims description 2
- 238000000429 assembly Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 239000007787 solid Substances 0.000 abstract description 3
- 238000001816 cooling Methods 0.000 description 9
- 239000000571 coke Substances 0.000 description 8
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000009826 distribution Methods 0.000 description 3
- 238000004939 coking Methods 0.000 description 2
- 238000010791 quenching Methods 0.000 description 2
- 230000000171 quenching effect Effects 0.000 description 2
- 238000010276 construction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 239000011343 solid material Substances 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B39/00—Cooling or quenching coke
- C10B39/02—Dry cooling outside the oven
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D17/00—Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
- F27D17/10—Arrangements for using waste heat
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/10—Process efficiency
- Y02P20/129—Energy recovery, e.g. by cogeneration, H2recovery or pressure recovery turbines
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Abstract
本发明涉及一种竖式余热回收装置的供气结构及供气方法,所述供气结构包括竖炉壳体、上锥斗、下锥斗、环形风道、十字风道;还包括中央供气组件和分支供气组件;所述中央供气组件设于十字风道十字交叉处的正下方,中央供气组件的顶部与十字风道连通;所述分支供气组件设于组成十字风道的4个分支风道的正下方,分支供气组件的顶部与对应分支风道连通。本发明能够提高竖炉内气固换热的均匀性及竖炉的生产效率。
The invention relates to a gas supply structure and a gas supply method of a vertical waste heat recovery device. The gas supply structure includes a shaft furnace shell, an upper cone bucket, a lower cone bucket, an annular air duct, and a cross air duct; Air assembly and branch air supply assembly; the central air supply assembly is located directly below the intersection of the cross air duct, and the top of the central air supply assembly communicates with the cross air duct; the branch air supply assembly is located in the cross air duct Directly below the 4 branch air ducts, the top of the branch air supply assembly communicates with the corresponding branch air ducts. The invention can improve the uniformity of gas-solid heat exchange in the shaft furnace and the production efficiency of the shaft furnace.
Description
技术领域technical field
本发明涉及余热回收技术领域,尤其涉及一种竖式余热回收装置的供气结构及供气方法。The invention relates to the technical field of waste heat recovery, in particular to an air supply structure and an air supply method of a vertical waste heat recovery device.
背景技术Background technique
对于高温固态物料的余热回收,竖炉以其换热效率高、余热品质高、占地面积小等特点成为余热回收技术领域的首选,焦化领域的干熄焦装置、烧结矿的余热高效利用系统等都采用竖炉作为其核心的热交换设备,其中竖炉在焦化行业的干熄焦生产中应用最为广泛。For the waste heat recovery of high-temperature solid materials, the shaft furnace has become the first choice in the field of waste heat recovery technology due to its high heat exchange efficiency, high waste heat quality, and small footprint. CDQ devices in the coking field and high-efficiency waste heat utilization systems for sintering ore etc. all use the shaft furnace as their core heat exchange equipment, among which the shaft furnace is the most widely used in CDQ production in the coking industry.
在干熄焦装置中,安装于竖炉(又称干熄炉)底部的供气装置对竖炉内焦炭下降的均匀性和气流分布的均匀性有很大影响。若其结构有利于炉内焦炭在圆周方向的均匀下落,有利于进入竖炉的冷循环气体在竖炉圆周方向的均匀分布,则有利于实现炉内焦炭的均匀冷却,从而改善竖炉的冷却性能,提高竖炉的冷却效率,减小焦炭在竖炉内的干熄时间,减小竖炉冷却室的容积以及降低吨焦气料比,从而大大降低整套干熄焦装置的建设投资及运行成本;这对大型化干熄焦装置而言效果将更加明显。In the coke CDQ device, the gas supply device installed at the bottom of the shaft furnace (also known as CDQ furnace) has a great influence on the uniformity of coke drop and air distribution in the shaft furnace. If its structure is conducive to the uniform fall of the coke in the furnace in the circumferential direction and the uniform distribution of the cold circulating gas entering the shaft furnace in the circumferential direction of the shaft furnace, it is beneficial to realize the uniform cooling of the coke in the furnace, thereby improving the cooling of the shaft furnace performance, improve the cooling efficiency of the shaft furnace, reduce the dry quenching time of coke in the shaft furnace, reduce the volume of the cooling chamber of the shaft furnace and reduce the ratio of coke to gas per ton, thereby greatly reducing the construction investment and operation of the entire dry quenching device Cost; this effect will be more obvious for large-scale CDQ devices.
申请号为200710158949.4(申请日为2007年12月17日)的中国专利,公开了“一种干熄炉专用供气装置”,该装置由上锥斗、下锥斗、干熄炉壳体、环形风道、十字风道、中央风帽组成,上锥斗、下锥斗套插在一起,套插檐形成的环状缝隙构成环形风道,十字风道位于下锥斗上部,水平设置,其中心与干熄炉中心重合并向上延伸与设置于锥斗上部的中央风帽连通。该装置采用由周边风环由外向内供风及中央风帽从炉体上部由内向外供风相结合的供风形式,中央风帽设置在十字风道的上面。The Chinese patent with the application number 200710158949.4 (the application date is December 17, 2007) discloses "a special gas supply device for CDQ furnace", which consists of an upper cone bucket, a lower cone bucket, a CDQ furnace shell, Composed of annular air duct, cross air duct and central air cap, the upper cone bucket and the lower cone bucket cover are inserted together, and the ring-shaped gap formed by the inserting eaves forms a circular air duct. The center coincides with the center of the CDQ furnace and extends upward to communicate with the central air cap arranged on the upper part of the cone. The device adopts the air supply form combining the air supply from the outside to the inside by the peripheral air ring and the air supply from the inside to the outside by the central air cap from the upper part of the furnace body. The central air cap is arranged on the top of the cross air duct.
申请号为201610263740.3(申请日为2016年4月26日)的中国专利公开了“一种干熄炉多风道星形供气装置及干熄炉内焦炭冷却方法”,分别将周边风环送风和中心风帽的进风分隔成多个区域,采用星形多风道形式对各个区域供风,可实现对各风道的优化及局部供气调节,有利于使干熄炉内焦炭冷却更加均匀。The Chinese patent with application number 201610263740.3 (application date is April 26, 2016) discloses "a multi-channel star-shaped gas supply device for CDQ furnace and coke cooling method in CDQ furnace". The wind and the air inlet of the central air cap are divided into multiple areas, and the star-shaped multi-air ducts are used to supply air to each area, which can realize the optimization of each air duct and the adjustment of local air supply, which is conducive to making the coke cooling in the CDQ furnace more efficient. uniform.
但是上述供气方案中,中心风帽均设置在十字风道的上方,中心风帽占据了竖炉下部锥斗内的一部分空间,使得十字风道上部的物料在中心风帽处被阻挡,此处的物料被迫转向,导致物料在竖炉内的下落不均,势必影响物料与循环气体的换热均匀性。另外,中心风帽位于竖炉的中心,循环气体经十字风道后向上进入中心风帽,遇到风帽的阻碍后被迫折返向下,这个过程增加了循环气体的压力损失,增加循环风机的工作负荷,同时循环气体集中从中心地带进入,也会造成附近区域内气流分布的不均衡,从而影响气固换热均匀性,降低竖炉生产效率。However, in the above air supply scheme, the central air caps are all set above the cross air ducts, and the central air caps occupy a part of the space in the cone bucket at the lower part of the shaft furnace, so that the materials on the upper part of the cross air ducts are blocked at the central air ducts. Forced to turn, resulting in uneven falling of materials in the shaft furnace, which will inevitably affect the uniformity of heat exchange between materials and circulating gas. In addition, the central air cap is located in the center of the shaft furnace. The circulating gas enters the central air cap upwards after passing through the cross air duct, and is forced to turn back downward after encountering the obstruction of the air cap. This process increases the pressure loss of the circulating gas and increases the working load of the circulating fan. At the same time, the concentrated circulation gas enters from the central area, which will also cause unbalanced airflow distribution in the nearby area, thereby affecting the uniformity of gas-solid heat exchange and reducing the production efficiency of the shaft furnace.
发明内容Contents of the invention
本发明提供了一种竖式余热回收装置的供气结构及供气方法,能够提高竖炉内气固换热的均匀性及竖炉的生产效率。The invention provides a gas supply structure and a gas supply method of a vertical waste heat recovery device, which can improve the uniformity of gas-solid heat exchange in a shaft furnace and the production efficiency of the shaft furnace.
为了达到上述目的,本发明采用以下技术方案实现:In order to achieve the above object, the present invention adopts the following technical solutions to realize:
一种竖式余热回收装置的供气结构,包括竖炉壳体、上锥斗、下锥斗、环形风道、十字风道;所述上锥斗、下锥斗套插在一起,上锥斗、下锥斗套插后的环状缝隙构成环形风道;十字风道水平设置于下锥斗上部,其中心与竖炉中心重合;上锥斗、下锥斗与竖炉壳体组成的气室被分成完全隔绝的上下两层气室,其中上气室与环形风道相连通,下气室与十字风道相连通;还包括中央供气组件和分支供气组件;所述中央供气组件设于十字风道十字交叉处的正下方,中央供气组件的顶部与十字风道连通;所述分支供气组件设于组成十字风道的4个分支风道的正下方,分支供气组件的顶部与对应分支风道连通。A gas supply structure for a vertical waste heat recovery device, comprising a shaft furnace shell, an upper cone, a lower cone, an annular air channel, and a cross air channel; the upper cone and the lower cone are inserted together, and the upper cone The ring-shaped air duct is formed by the annular gap after the bucket and the lower cone are inserted; the cross air duct is horizontally arranged on the upper part of the lower cone, and its center coincides with the center of the shaft furnace; the upper cone, the lower cone and the shaft furnace shell The air chamber is divided into completely isolated upper and lower two-layer air chambers, wherein the upper air chamber communicates with the annular air duct, and the lower air chamber communicates with the cross air duct; it also includes a central air supply assembly and a branch air supply assembly; the central air supply The air component is located directly below the intersection of the cross air duct, and the top of the central air supply component communicates with the cross air duct; The top of the air component communicates with the corresponding branch air duct.
所述上锥斗、下锥斗之间的套插檐上设有风量调节板。An air volume regulating plate is provided on the eaves between the upper cone bucket and the lower cone bucket.
所述中央供气组件和分支供气组件的主体均为管状结构,主体的底端设水平板或楔形板并开设底部开口,主体的周围沿高向设若干个侧向开口,侧向开口的上方对应设置锥形挡板。The main bodies of the central air supply assembly and the branch air supply assembly are both tubular structures, the bottom of the main body is provided with a horizontal plate or wedge-shaped plate and a bottom opening is provided, and several side openings are arranged around the main body along the height direction. Correspondingly, a tapered baffle is set on the top.
所述中央供气组件或分支供气组件主体的横截面为圆形或矩形。The cross section of the main body of the central air supply assembly or the branch air supply assembly is circular or rectangular.
所述中央供气组件的主体直径大于分支供气组件的主体直径,且中央供气组件、分支供气组件的主体直径分别与对应安装位置的十字风道尺寸相配合。The main body diameter of the central air supply assembly is larger than the main body diameter of the branch air supply assembly, and the main body diameters of the central air supply assembly and the branch air supply assembly are matched with the size of the cross air duct at the corresponding installation position.
所述锥形挡板的倾斜面与水平面的夹角大于物料的安息角;上层锥形挡板的下沿与下层锥形挡板的上沿连线与水平面的夹角(图3中的角C)小于物料的安息角。The angle between the slope of the tapered baffle and the horizontal plane is greater than the angle of repose of the material; C) Less than the angle of repose of the material.
一种基于所述供气结构的竖式余热回收装置的供气方法,外部循环气体自竖炉下部的上气室和下气室分别进入竖炉,其中进入上气室的气体经由环形风道进入竖炉以周边风环的形式向竖炉内供气,进入的风量由风量调节板进行调整;进入下气室的气体从十字风道沿周向设置的4个入口进入十字风道,一部分气体汇聚到十字风道的十字交叉处进入下方的中央供气组件内,再由中央供气组件通过侧向开口及底部开口进入下锥斗中,另一部分气体进入十字风道各分支分道下方的分支供气组件内,经由各分支供气组件上的周向开口和底部开口进入下锥斗中,用于对竖炉内物料进行均匀冷却。A gas supply method for a vertical waste heat recovery device based on the gas supply structure, the external circulating gas enters the shaft furnace from the upper air chamber and the lower air chamber at the lower part of the shaft furnace respectively, wherein the gas entering the upper air chamber passes through the annular air duct The air entering the shaft furnace is supplied to the shaft furnace in the form of a peripheral air ring, and the air volume entering is adjusted by the air volume regulating plate; the gas entering the lower air chamber enters the cross air duct from four inlets arranged along the circumference of the cross air duct, and a part The gas gathers at the cross intersection of the cross air duct and enters the central air supply assembly below, and then the central air supply assembly enters the lower cone through the side opening and the bottom opening, and the other part of the gas enters under the branches of the cross air duct In the branch gas supply components of each branch gas supply component, it enters the lower cone bucket through the circumferential opening and the bottom opening on each branch gas supply component, which is used to uniformly cool the materials in the shaft furnace.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
1)取消了设置在十字风道上方的中心风帽,使得十字风道上方的物料下降更加均匀,将用于向下锥斗供气的中央供气组件和分支供气组件设置在十字风道的下方,不增加对竖炉内物料的阻碍和干扰,有利于物料的均匀下落和均匀冷却;1) The central air cap set above the cross air duct is canceled to make the material drop above the cross air duct more uniform. Below, it does not increase the hindrance and interference to the material in the shaft furnace, which is conducive to the uniform falling and uniform cooling of the material;
2)进入十字风道的气体向下方进入中央供气组件和分支供气组件后,能够直接进入物料层,减少了供气结构内部的阻力,可降低余热回收系统的能耗;2) After the gas entering the cross air channel enters the central air supply assembly and the branch air supply assembly downward, it can directly enter the material layer, reducing the internal resistance of the air supply structure and reducing the energy consumption of the waste heat recovery system;
3)下气室内的气体经过十字风道通过中央供气组件和多个沿周向均匀分布的分支供气组件供入竖炉,形成了气体的沿周向的多点及沿高向的多层供入,使下锥斗内气体的分布更加均匀,有利于物料的均匀冷却,提高竖炉的生产效率。3) The gas in the lower air chamber is supplied to the shaft furnace through the cross air channel through the central gas supply assembly and a number of branch gas supply assemblies evenly distributed along the circumference, forming multiple points along the circumference and multiple points along the height of the gas. Layer feeding makes the distribution of gas in the lower cone more uniform, which is beneficial to the uniform cooling of materials and improves the production efficiency of the shaft furnace.
附图说明Description of drawings
图1是本发明所述一种竖式余热回收装置的供气结构的立面中心剖视图。Fig. 1 is a vertical central sectional view of an air supply structure of a vertical waste heat recovery device according to the present invention.
图2是图1中的A-A视图。Fig. 2 is a view of A-A in Fig. 1 .
图3是图1中的B部放大图。Fig. 3 is an enlarged view of part B in Fig. 1 .
图中:1.竖炉壳体 2.上锥斗 3.下锥斗 4.环形风道 5.十字风道 6.中央供气组件 7.分支供气组件 8.上气室 9.下气室 10.风量调节板 11.锥形挡板In the figure: 1. Shaft furnace shell 2. Upper cone bucket 3. Lower cone bucket 4.
具体实施方式Detailed ways
下面结合附图对本发明的具体实施方式作进一步说明:The specific embodiment of the present invention will be further described below in conjunction with accompanying drawing:
如图1、图2所示,本发明所述一种竖式余热回收装置的供气结构,包括竖炉壳体1、上锥斗2、下锥斗3、环形风道4、十字风道5;所述上锥斗2、下锥斗3套插在一起,上锥斗2、下锥斗3套插后的环状缝隙构成环形风道4;十字风道5水平设置于下锥斗3上部,其中心与竖炉中心重合;上锥斗2、下锥斗3与竖炉壳体1组成的气室被分成完全隔绝的上下两层气室,其中上气室8与环形风道4相连通,下气室9与十字风道5相连通;还包括中央供气组件6和分支供气组件7;所述中央供气组件6设于十字风道5十字交叉处的正下方,中央供气组件6的顶部与十字风道5连通;所述分支供气组件7设于组成十字风道5的4个分支风道的正下方,分支供气组件7的顶部与对应分支风道连通。As shown in Figure 1 and Figure 2, the gas supply structure of a vertical waste heat recovery device according to the present invention includes a shaft furnace shell 1, an upper cone bucket 2, a lower cone bucket 3, an annular air duct 4, and a
所述上锥斗2、下锥斗3之间的套插檐上设有风量调节板10。An air volume regulating plate 10 is provided on the eaves between the upper cone bucket 2 and the lower cone bucket 3 .
如图3所示,所述中央供气组件6和分支供气组件7的主体均为管状结构,主体的底端设水平板或楔形板并开设底部开口,主体的周围沿高向设若干个侧向开口,侧向开口的上方对应设置锥形挡板11。As shown in Figure 3, the main bodies of the central
所述中央供气组件6或分支供气组件7主体的横截面为圆形或矩形。The cross section of the main body of the central
所述中央供气组件6的主体直径大于分支供气组件7的主体直径,且中央供气组件6、分支供气组件7的主体直径分别与对应安装位置的十字风道5尺寸相配合。The main body diameter of the central
所述锥形挡板11的倾斜面与水平面的夹角大于物料的安息角;上层锥形挡板的下沿与下层锥形挡板的上沿连线与水平面的夹角小于物料的安息角。The angle between the inclined surface of the
一种基于所述供气结构的竖式余热回收装置的供气方法,外部循环气体自竖炉下部的上气室8和下气室9分别进入竖炉,其中进入上气室8的气体经由环形风道4进入竖炉以周边风环的形式向竖炉内供气,进入的风量由风量调节板10进行调整;进入下气室9的气体从十字风道5沿周向设置的4个入口进入十字风道5,一部分气体汇聚到十字风道5的十字交叉处进入下方的中央供气组件6内,再由中央供气组件6通过侧向开口及底部开口进入下锥斗3中,另一部分气体进入十字风道5各分支分道下方的分支供气组件7内,经由各分支供气组件7上的周向开口和底部开口进入下锥斗3中,用于对竖炉内物料进行均匀冷却。A gas supply method for a vertical waste heat recovery device based on the gas supply structure, the external circulating gas enters the shaft furnace from the upper gas chamber 8 and the
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto, any person familiar with the technical field within the technical scope disclosed in the present invention, according to the technical solution of the present invention Any equivalent replacement or change of the inventive concepts thereof shall fall within the protection scope of the present invention.
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CN101186831A (en) * | 2007-12-17 | 2008-05-28 | 中冶焦耐工程技术有限公司 | Special-purpose gas supplying device for coke dry quenching unit |
CN207738692U (en) * | 2017-12-15 | 2018-08-17 | 中冶焦耐(大连)工程技术有限公司 | A kind of gas-supplying structure of vertical waste-heat recovery device |
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CN101186831A (en) * | 2007-12-17 | 2008-05-28 | 中冶焦耐工程技术有限公司 | Special-purpose gas supplying device for coke dry quenching unit |
CN207738692U (en) * | 2017-12-15 | 2018-08-17 | 中冶焦耐(大连)工程技术有限公司 | A kind of gas-supplying structure of vertical waste-heat recovery device |
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