CN107903365A - A kind of urea phenolic resin crosslinking agent and its synthetic method - Google Patents

A kind of urea phenolic resin crosslinking agent and its synthetic method Download PDF

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Publication number
CN107903365A
CN107903365A CN201711046654.8A CN201711046654A CN107903365A CN 107903365 A CN107903365 A CN 107903365A CN 201711046654 A CN201711046654 A CN 201711046654A CN 107903365 A CN107903365 A CN 107903365A
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urea
formaldehyde
phenolic resin
crosslinking agent
phenol
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CN107903365B (en
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谭俊领
王石头
马丽萍
刘笑春
杨棠英
毕卫宇
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China Petroleum and Natural Gas Co Ltd
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China Petroleum and Natural Gas Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G14/00Condensation polymers of aldehydes or ketones with two or more other monomers covered by at least two of the groups C08G8/00 - C08G12/00
    • C08G14/02Condensation polymers of aldehydes or ketones with two or more other monomers covered by at least two of the groups C08G8/00 - C08G12/00 of aldehydes
    • C08G14/04Condensation polymers of aldehydes or ketones with two or more other monomers covered by at least two of the groups C08G8/00 - C08G12/00 of aldehydes with phenols
    • C08G14/06Condensation polymers of aldehydes or ketones with two or more other monomers covered by at least two of the groups C08G8/00 - C08G12/00 of aldehydes with phenols and monomers containing hydrogen attached to nitrogen
    • C08G14/08Ureas; Thioureas
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K8/00Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
    • C09K8/50Compositions for plastering borehole walls, i.e. compositions for temporary consolidation of borehole walls
    • C09K8/504Compositions based on water or polar solvents
    • C09K8/506Compositions based on water or polar solvents containing organic compounds
    • C09K8/508Compositions based on water or polar solvents containing organic compounds macromolecular compounds
    • C09K8/512Compositions based on water or polar solvents containing organic compounds macromolecular compounds containing cross-linking agents

Abstract

The present invention provides a kind of urea phenolic resin crosslinking agent, adds urea reaction after being reacted by formaldehyde and phenol under base catalyst effect and obtains, wherein, the molar ratio of formaldehyde and phenol is 34:1, the molar ratio of the molal quantity total amount and urea of phenol and formaldehyde is 45:1, catalyst amount accounts for formaldehyde, phenol, the 0.2 0.5% of urea three's quality sum.Phenolic resin is modified using urea, synthesize urea phenolic resin crosslinking agent, on the one hand the quantity of active group in phenolic resin crosslinking agent is reduced, prevents the curing of urea phenolic resin, improves the stability of urea phenolic resin, on the other hand, phenolic resin is modified with urea, makes urea excessive, consumes excessive formaldehyde, formaldehyde is not discharged during storage, transport, use, reaches the requirement of environmental protection.

Description

A kind of urea phenolic resin crosslinking agent and its synthetic method
Technical field
The invention belongs to technical field of oilfield chemistry, and in particular to a kind of urea phenolic resin crosslinking agent and its synthetic method.
Background technology
For Changqing oilfields anisotropism it is serious, there is crack and macropore or layer intrinsic permeability to differ larger oil reservoir, use Polymer gel profile control agent processing near wellbore stratum, can effectively block selected stratum, improve the injection pressure of water injection well.Phenol The crosslinked polymer gel profile control agent of urea formaldehyde has good temperature resistance and mobility, temperature in use up to 90 DEG C, be not easy by The influence of oil reservoir mineral physics chemical action, gel strength is easy to control, can keep mobility and injectability for a long time. It has dynamic spread effect in the earth formation, and can expand swept volume and improve oil displacement efficiency, meets Changqing oilfields water injection well The requirement of profile control.
The crosslinking agent of polymer gel profile control agent is typically chosen phenolic resin, but phenolic resin crosslinking agent is scarce there are two Point:First, there are more active group in phenolic resin crosslinking agent molecule, the resting period is long at high temperature, after may causing Continuous curing reaction, loses cross-linking properties;Remaining formaldehyde is reacted second, existing in phenol resin solution so that phenolic resin is handed over Joining agent, there are the problem of environmental pollution during storage, transport, use.
The content of the invention
The purpose of the present invention is overcoming above-mentioned technical problem existing in the prior art, urea phenolic resin crosslinking agent is improved Stability, while improve the feature of environmental protection.
For this reason, the present invention provides a kind of urea phenolic resin crosslinking agent, by formaldehyde and phenol under base catalyst effect it is anti- Should after add urea reaction and obtain, wherein, the molar ratio of formaldehyde and phenol is 3-4:1, the molal quantity total amount of phenol and formaldehyde Molar ratio with urea is 4-5:1, catalyst amount accounts for formaldehyde, phenol, the 0.2-0.5% of urea three's quality sum.
The base catalyst is sodium hydroxide.
Present invention also offers a kind of synthetic method of urea phenolic resin crosslinking agent, comprise the following steps:
Step 1)First the phenol of formula ratio is poured into reactor, base catalyst is divided into two parts, two parts of mass ratioes are 2:1, then Added after more a base catalyst is dissolved with water in reactor, post-reactor be put into 70-90 DEG C of water bath with thermostatic control, stir Mix reaction 15-25min;
Step 2)The formaldehyde of formula ratio is divided into mass ratio for 4:Two parts of 1, add more one large formaldehyde in reactor, in 70- Continue stirring reaction 35-40min in 90 DEG C of water bath with thermostatic control;
Step 3)Add in reactor, stirred in 70-90 DEG C of water bath with thermostatic control anti-after another base catalyst is dissolved with water Answer 15-25min;
Step 4)Another formaldehyde is added in reactor, the stirring reaction 15-25min in 90 DEG C of waters bath with thermostatic control;
Step 5)The urea of formula ratio is added, stirring reaction 15-25min, obtains orange-red liquid in 90 DEG C of waters bath with thermostatic control, It is drying to obtain.
The molar ratio of formaldehyde and phenol is 3:1, catalyst amount accounts for formaldehyde, phenol, the 0.3% of urea three's quality sum, The molar ratio of the molal quantity total amount and urea of phenol and formaldehyde is 4.2:1.
Present invention also offers a kind of profile control agent, including urea phenolic resin crosslinking agent, cationic polyacrylamide is further included And water, wherein, the mass percent of three is respectively:Cationic polyacrylamide 0.15%-0.6%, urea phenolic resin crosslinking agent 0.2-0.3%, remaining is water.
The cationic polyacrylamide cationic polymerization degree is more than 10%, and relative molecular weight is more than 5,000,000.
The beneficial effects of the invention are as follows:The present invention is modified phenolic resin with urea, the phenolic resin crosslinking of synthesis urea Agent, on the one hand reduces the quantity of active group in phenolic resin crosslinking agent, prevents the curing of urea phenolic resin, improves urea phenolic aldehyde tree The stability of fat, on the other hand, is modified phenolic resin with urea, makes urea excessive, consumes excessive formaldehyde, storing up Deposit, transport, formaldehyde is not discharged during use, reach the requirement of environmental protection.
The urea phenolic resin crosslinking agent water solubility is more than 25%, free formaldehyde content 0.80%, with cationic polyacrylamide Gel-type profile control agent is cross-linked to form, forms within 4~5 days high deformation gel, gel strength is up to 300000mPas.
It will be described in further details below.
Embodiment
Embodiment 1:
A kind of urea phenolic resin crosslinking agent is present embodiments provided, is added again after being reacted by formaldehyde and phenol under base catalyst effect Enter urea reaction to obtain, wherein, the molar ratio of formaldehyde and phenol is 3-4:1, the molal quantity total amount and urea of phenol and formaldehyde Molar ratio is 4-5:1, catalyst amount accounts for formaldehyde, phenol, the 0.2-0.5% of urea three's quality sum.
The present invention is modified phenolic resin with urea, synthesizes urea phenolic resin crosslinking agent, on the one hand reduces phenolic aldehyde tree The quantity of active group in fat crosslinking agent, prevents the curing of urea phenolic resin, improves the stability of urea phenolic resin, the opposing party Face, is modified phenolic resin with urea, makes urea excessive, consumes excessive formaldehyde, in storage, transport, uses process In do not discharge formaldehyde, reach environmental protection requirement.
Embodiment 2:
On the basis of embodiment 1, a kind of synthetic method of urea phenolic resin crosslinking agent, including following step are present embodiments provided Suddenly:
Step 1)First the phenol of formula ratio is poured into reactor, base catalyst is divided into two parts, two parts of mass ratioes are 2:1, then Added after more a base catalyst is dissolved with water in reactor, post-reactor be put into 70-90 DEG C of water bath with thermostatic control, stir Mix reaction 15-25min;
Step 2)The formaldehyde of formula ratio is divided into mass ratio for 4:Two parts of 1, add more one large formaldehyde in reactor, in 70- Continue stirring reaction 35-40min in 90 DEG C of water bath with thermostatic control;
Step 3)Add in reactor, stirred in 70-90 DEG C of water bath with thermostatic control anti-after another base catalyst is dissolved with water Answer 15-25min;
Step 4)Another formaldehyde is added in reactor, the stirring reaction 15-25min in 90 DEG C of waters bath with thermostatic control;
Step 5)The urea of formula ratio is added, stirring reaction 15-25min, obtains orange-red liquid in 90 DEG C of waters bath with thermostatic control, It is drying to obtain.
(1)Phenol is with formaldehyde mole ratio on the water miscible influence of urea phenolic resin crosslinking agent
Since formaldehyde has penetrating odor, and with the increase of formaldehyde dosage, reaction is fierce, is difficult to control, and selects formaldehyde:Phenol Molar ratio is respectively 1.5,2,3,4 to be tested, and the solubility of urea phenolic resin crosslinking agent is measured at 20 DEG C, is shown in Table 1.
The solubility of urea phenolic resin crosslinking agent under the different formaldehyde-phenol molar ratios of table 1
As shown in table 1, as formaldehyde and phenol molar ratio increase, water solubility first increases to be reduced afterwards, the reason is that hydroxymethyl phenol increases, Solubility increase, but as hydroxymethyl phenol molecular concentration increases, there is three-dimensional-structure in intermolecular generation polycondensation reaction, makes water solubility Decline.General formaldehyde dosage should not be excessive, and excessive formaldehyde does not participate in reaction, easily causes the influence of environment.Formaldehyde, phenol mole Than for 3:1 is optimal.
(2)Catalyst is on the water miscible influence of urea phenolic resin crosslinking agent
Select NaOH to be tested as catalyst, measure the solubility of urea phenolic resin crosslinking agent under different catalysts dosage, see Table 2.
2 catalyst dosage of table is on the water miscible influence of urea phenolic resin crosslinking agent
It is, in general, that the condensation degree of dissolved of urea phenolic resin crosslinking agent is not high, and if the catalyst alkalescence used is stronger, the urea phenol of generation The content of methylol is higher in urea formaldehyde cross-linker molecules, the appropriate dosage for increasing catalyst, it helps the life of hydroxymethyl phenol Into the water solubility of raising urea phenolic resin crosslinking agent.
(3)Reaction temperature is on the water miscible influence of urea phenolic resin crosslinking agent
As temperature raises, the urea phenolic resin crosslinking agent of synthesis can further be polymerize, and be become by linear urea phenolic resin Build urea phenolic resin, so as to influence water solubility, selects 50 DEG C, and 60 DEG C, 70 DEG C, 80 DEG C, 90 DEG C are tested, and measures urea phenolic aldehyde The solubility of resin cross-linking agent, is shown in Table 3.
Influence of 3 reaction temperature of table to urea phenolic resin crosslinking agent solubility
As shown in table 3, the urea phenolic resin crosslinking agents of 70 DEG C of synthesis are water-soluble preferably, but in view of catalyst is highly exothermic and work The influence of the objective condition such as industry synthesis, maximum temperature is no more than 90 DEG C, but maintains 70 DEG C as far as possible and tested.Reaction temperature is got over Low, self-condensation reaction speed is slower;When temperature is more than 90 DEG C, polynary hydroxymethylphenol polycondensation and forms build knot quickly Structure, glue viscosity steeply rise, while are changed into urea phenolic resin not soluble in water.
(4)Reaction time is on the water miscible influence of urea phenolic resin crosslinking agent
Although the addition reaction speed of formaldehyde and phenol is much larger than the polycondensation reaction speed of polynary hydroxymethylphenol, in order to obtain Water miscible first rank urea phenolic resin is obtained, reaction temperature and time must be strictly controlled.Reaction time is crosslinked urea phenolic resin The water miscible influence of agent is shown in Table 4.The reaction time refers to the total reaction time of whole building-up process.
Influence of 4 reaction time of table to urea phenolic resin crosslinking agent solubility
As shown in table 4, by rationally controlling the reaction time, the water solubility of urea phenolic resin crosslinking agent can be improved.Control reaction Time can obtain the urea phenolic resin crosslinking agent of good aqueous solubility for 120min.
(5)Urea dosage is on the water miscible influence of urea phenolic resin crosslinking agent
Selection(Phenol+formaldehyde):The molar ratio of urea is respectively 3.5,4,4.2,4.5,5 to be tested.Measure the urea phenol of synthesis The dissolubility of urea formaldehyde crosslinking agent, is shown in Table 5.
Influence of 5 urea of table to urea phenolic resin crosslinking agent solubility
As shown in table 5, amount of urea is different, and water solubility differs greatly, and selects(Phenol+formaldehyde):Urea=4.2(Molar ratio), close Into urea phenolic resin crosslinking agent solubility it is maximum.
Embodiment 3:
On the basis of embodiment 2, a kind of synthetic method of urea phenolic resin crosslinking agent, specific practice are present embodiments provided: By formaldehyde:Phenol=3:1 (molar ratio) weighs phenol, pours into three-necked flask;Sodium hydroxide is weighed in 0.3% ratio, and 0.2% and 0.1% two part is classified as, first 0.2% sodium hydroxide is dissolved in the constant temperature for inserting 70 DEG C is poured into after three-necked flask after water In water-bath, stirring reaction 20 minutes, triggers the catalysis of the phenol alkalescence first step;The formaldehyde for accounting for formaldehyde gross weight 80% is added, it is permanent 70 DEG C of temperature continues stirring reaction 40 minutes;Then the sodium hydroxide of residue 0.1% is dissolved in after water and pours into three-necked flask, constant temperature 70 Continue stirring reaction 20 minutes after DEG C;Remaining 20% formaldehyde is eventually adding, is warming up to 90 DEG C, stirring reaction 20 minutes;Press(Benzene Phenol+formaldehyde):Urea is 4.2:1(Molar ratio)Urea is added, keeps 90 DEG C of temperature, stirring reaction 20 minutes, obtains orange-red Liquid, it is dry, it is urea phenolic resin crosslinking agent.
Wherein, sodium hydroxide be dissolved in water water make sodium hydroxide dissolve, drying time in hypervolia later stage length.
Embodiment 4:
On the basis of embodiment 3, a kind of profile control agent, including urea phenolic resin crosslinking agent are present embodiments provided, further includes sun Cationic polyacrylamide and water, wherein, the mass percent of three is respectively:Cationic polyacrylamide 0.15%-0.6%, urea Phenolic resin crosslinking agent 0.2-0.3%, remaining is water.
(1)The cross-linking properties evaluation of urea phenolic resin crosslinking agent
70 DEG C of Changqing oilfields formation temperature is simulated, profile control agent prescription is water-soluble for 0.15%-0.6% cationic polyacrylamide+0.3% Property urea phenolic resin crosslinking agent, remaining is water flooding.Cationic polyacrylamide cationic polymerization degree is more than 10%, and molecular weight is big In 5,000,000.Viscosity after its profile control agent plastic is measured using BROOKFIELD DV-III ULTRA rotary viscometers, selects No. 64 Rotor, setting speed 1, the viscosity of profile control agent is shown in Table 6 after gelation time and plastic.
The performance of 6 gel-type profile control agent of table
As shown in table 6, with cationic polyacrylamide(Polymer is referred to as in table 6)For host agent, the urea phenolic resin of synthesis Crosslinking agent(Crosslinking agent is referred to as in table 6)The profile control agent of preparation, just can in 70 DEG C of simulated formation under confined conditions for 4~5 days High deformation gel is formed, and shows preferable gel strength, gel minimum intensity reaches 48100mPas, and highest can reach To 300000mPas, it can meet the requirement of Changqing oilfields difference oil reservoir profile control.
(2)The free formaldehyde content measure of urea phenolic resin crosslinking agent
Using the free formaldehyde content of titration measuring urea phenolic resin crosslinking agent, 5.000g samples are weighed, add 50mL distilled water Dissolving, adds the hydrochloric acid 10.00mL and thymolphthalein indicator 15-20 drops of 15% sodium sulfite solution 20mL, 0.5mol/L, Vibration, with the sodium hydroxide titration of 0.5mol/L, makees blank test, calculates free formaldehyde content, be shown in Table 7.
7 urea phenolic resin crosslinking agent free formaldehyde content of table
By measuring, free formaldehyde content average out to 0.80% in the urea phenolic resin crosslinking agent of synthesis.
Above example belongs to the common knowledge and known technology of the art without the part specifically described, herein No longer describe in detail one by one.
The foregoing examples are only illustrative of the present invention, does not form the limitation to protection scope of the present invention, all It is to be belonged to the same or similar design of the present invention within protection scope of the present invention.

Claims (6)

  1. A kind of 1. urea phenolic resin crosslinking agent, it is characterised in that:Add again after being reacted by formaldehyde and phenol under base catalyst effect Enter urea reaction to obtain, wherein, the molar ratio of formaldehyde and phenol is 3-4:1, the molal quantity total amount and urea of phenol and formaldehyde Molar ratio is 4-5:1, catalyst amount accounts for formaldehyde, phenol, the 0.2-0.5% of urea three's quality sum.
  2. A kind of 2. urea phenolic resin crosslinking agent according to claim 1, it is characterised in that:The base catalyst is hydroxide Sodium.
  3. 3. the synthetic method of a kind of urea phenolic resin crosslinking agent according to claim 1, it is characterised in that including following step Suddenly:
    Step 1)First the phenol of formula ratio is poured into reactor, base catalyst is divided into two parts, two parts of mass ratioes are 2:1, then Added after more a base catalyst is dissolved with water in reactor, post-reactor be put into 70-90 DEG C of water bath with thermostatic control, stir Mix reaction 15-25min;
    Step 2)The formaldehyde of formula ratio is divided into mass ratio for 4:Two parts of 1, add more one large formaldehyde in reactor, in 70- Continue stirring reaction 35-40min in 90 DEG C of water bath with thermostatic control;
    Step 3)Add in reactor, stirred in 70-90 DEG C of water bath with thermostatic control anti-after another base catalyst is dissolved with water Answer 15-25min;
    Step 4)Another formaldehyde is added in reactor, the stirring reaction 15-25min in 90 DEG C of waters bath with thermostatic control;
    Step 5)The urea of formula ratio is added, stirring reaction 15-25min, obtains orange-red liquid in 90 DEG C of waters bath with thermostatic control, It is drying to obtain.
  4. A kind of 4. synthetic method of urea phenolic resin crosslinking agent according to claim 3, it is characterised in that:Formaldehyde and phenol Molar ratio be 3:1, catalyst amount accounts for the molal quantity of formaldehyde, phenol, the 0.3% of urea three's quality sum, phenol and formaldehyde Total amount and the molar ratio of urea are 4.2:1.
  5. 5. a kind of profile control agent, includes a kind of urea of the synthetic method synthesis of urea phenolic resin crosslinking agent as claimed in claim 3 Phenolic resin crosslinking agent, it is characterised in that:Cationic polyacrylamide and water are further included, wherein, the mass percent point of three It is not:Cationic polyacrylamide 0.15%-0.6%, urea phenolic resin crosslinking agent 0.2-0.3%, remaining is water.
  6. A kind of 6. profile control agent according to claim 5, it is characterised in that:The cationic polyacrylamide cationic polymerization Degree is more than 10%, and relative molecular weight is more than 5,000,000.
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CN109401740A (en) * 2018-12-24 2019-03-01 陕西明德石油科技有限公司 Oil field composite modified resin is crosslinked strong gel water-plugging profile control agent
CN111205422A (en) * 2018-11-22 2020-05-29 中国石油天然气股份有限公司 Oily sludge plugging gel and preparation method and application thereof
CN111690399A (en) * 2020-04-27 2020-09-22 北京大德广源石油技术服务有限公司 Sand control agent for fracturing and use method thereof
CN115181229A (en) * 2022-09-09 2022-10-14 克拉玛依市正诚有限公司 Modified urea-formaldehyde resin cross-linking agent and preparation method thereof

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CN111205422A (en) * 2018-11-22 2020-05-29 中国石油天然气股份有限公司 Oily sludge plugging gel and preparation method and application thereof
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CN111690399A (en) * 2020-04-27 2020-09-22 北京大德广源石油技术服务有限公司 Sand control agent for fracturing and use method thereof
CN111690399B (en) * 2020-04-27 2021-09-07 北京大德广源石油技术服务有限公司 Sand control agent for fracturing and use method thereof
CN115181229A (en) * 2022-09-09 2022-10-14 克拉玛依市正诚有限公司 Modified urea-formaldehyde resin cross-linking agent and preparation method thereof

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