CN107901324A - Double-deck fan blade into pouring method - Google Patents
Double-deck fan blade into pouring method Download PDFInfo
- Publication number
- CN107901324A CN107901324A CN201711060212.9A CN201711060212A CN107901324A CN 107901324 A CN107901324 A CN 107901324A CN 201711060212 A CN201711060212 A CN 201711060212A CN 107901324 A CN107901324 A CN 107901324A
- Authority
- CN
- China
- Prior art keywords
- blade
- wheel hub
- cast gate
- internal layer
- circle
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 21
- 210000003205 muscle Anatomy 0.000 claims description 29
- 238000002347 injection Methods 0.000 abstract description 9
- 239000007924 injection Substances 0.000 abstract description 9
- 239000004568 cement Substances 0.000 description 4
- 239000002131 composite material Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
- B29C45/27—Sprue channels ; Runner channels or runner nozzles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/08—Blades for rotors, stators, fans, turbines or the like, e.g. screw propellers
- B29L2031/082—Blades, e.g. for helicopters
- B29L2031/085—Wind turbine blades
Abstract
A kind of double-deck fan blade of present invention offer includes wheel hub, internal layer blade and outer blade into method of pouring, the bilayer fan blade, and the internal layer blade is set in the outside of wheel hub, and the outer blade is set in the outside of internal layer blade, described to include into the method for pouring:A, it is respectively provided with the wheel hub and on the Outer blade into cast gate;B, first open the described of the wheel hub to pour into cast gate into traveling, and opened after setting time described on the Outer blade into cast gate.Bilayer fan blade provided by the invention into pouring method, by being respectively provided with wheel hub and outer blade into cast gate, the pressure needed during injection can be reduced, and outer blade and internal layer blade can be made to make at the same time, it ensure that size index, weight indicator, deformation index, the dynamic balancing index of double-deck fan blade meet the requirements.
Description
Technical field
The present invention relates to fan blade placingJi Shu field, particularly a kind of double-deck fan blade into pouring method.
Background technology
Existing fan blade is all to be carried out at wind impeller boss using wire dot system hot flow path hot mouth into pouring, so as to reach into pouring balance
Meet dynamic balancing, and double-deck fan blade is carried out into when pouring, if only being poured from the wheel hub of double-deck fan blade into traveling, injection pressure
Greatly, and it is in the blade of internal layer or outer layer together and cannot while be made, can not also ensures the dynamic balancing of double-deck fan blade.
The content of the invention
In order to solve the above-mentioned technical problem, providing one kind can ensure that sizing material reaches blade end, reduces injection at the same time
The double-deck fan blade of pressure into pouring method.
A kind of bilayer fan blade into method of pouring, the bilayer fan blade includes wheel hub, internal layer blade and outer blade, described interior
Layer blade is set in the outside of wheel hub, and the outer blade is set in the outside of internal layer blade, described to include into the method for pouring:
Step a, it is respectively provided with the wheel hub and on the Outer blade into cast gate;
Step b, first open the described of the wheel hub to pour into cast gate into traveling, and the outside is opened after setting time
It is described into cast gate on blade.
The thickness of the internal layer blade is more than the thickness of the outer blade.
In step a, the wheel hub uses wire dot system or needle valve type hot runner hot mouth, the Outer blade into cast gate
Place uses needle valve type hot runner hot mouth into cast gate.
In stepb, the setting time according to the internal layer the vane size, into pouring pressure and described into gate size
It is calculated.
Be additionally provided with circle depth muscle between the internal layer blade and the outer blade, all inner blades it is remote
One end of the wheel hub may be contained within the circle depth muscle, and all outer blades are uniformly distributed in the circle depth muscle
On lateral surface, the position that the circle depth muscle is in into cast gate on the Outer blade in step a.
Be additionally provided with circle depth muscle between the internal layer blade and the outer blade, all inner blades it is remote
One end of the wheel hub may be contained within the circle depth muscle, and all outer blades are uniformly distributed in the circle depth muscle
On lateral surface, the side of the circle depth muscle away from the inner blade is in into cast gate described in step a on Outer blade
Face, and connected with the position of the circle depth muscle.
The quantity of the Outer blade is multiple, and has spacing between the two neighboring Outer blade, in step a
In, it is both provided with each spacing described in one into cast gate.
It is provided by the invention bilayer fan blade into method is poured, by being respectively provided with wheel hub and outer blade into cast gate, energy
It is enough to reduce the pressure needed during injection, and outer blade and internal layer blade can be made to make at the same time, it ensure that double-deck fan blade
Size index, weight indicator, deformation index, dynamic balancing index meet the requirements.
Brief description of the drawings
Fig. 1 is the structure diagram of the double-deck fan blade into method of pouring of double-deck fan blade provided by the invention;
In figure:
1st, wheel hub;2nd, internal layer blade;3rd, outer blade;4th, circle depth muscle.
Embodiment
In order to make the purpose , technical scheme and advantage of the present invention be clearer, it is right with reference to the accompanying drawings and embodiments
The present invention is further elaborated.It should be appreciated that specific embodiment described herein is only used for explaining the present invention, not
For limiting the present invention.
Double-deck fan blade as shown in Figure 1 includes wheel hub 1, internal layer blade 2 and outer layer leaf into method of pouring, the bilayer fan blade
Piece 3, the internal layer blade 2 are set in the outside of wheel hub 1, and the outer blade 3 is set in the outside of internal layer blade 2, it is described into
The method of pouring includes:
Step a, it is respectively provided with the wheel hub 1 and on the Outer blade into cast gate;
Step b, first open at the wheel hub 1 it is described poured into cast gate into traveling, and open after setting time described outer
Lateral lobe on piece it is described into cast gate.
After mold clamping, sprue to it is all it is described carry out plastic cement supply into cast gate, it is first into cast gate on the wheel hub 1
Injection is proceeded by, when plastic cement flows to the end of internal layer blade 2, described on outer blade 3 starts to be molded into cast gate, plastic cement
Blade end is arrived substantially simultaneously at, can ensure that product size index, weight indicator, deformation index, dynamic balancing index accord with
Close and require.
The thickness of the internal layer blade 2 is more than the thickness of the outer blade 3, namely the time of injection internal layer blade 2 is big
In the time of the outer blade 3, therefore, it is necessary to be first molded to wheel hub 1 and internal layer blade 2, and then it can ensure plastic cement
Reach the internal layer blade 2, the end of the outer blade 3 at the same time.
In step a, wire dot system or needle valve type hot runner hot mouth, the outer lobe are used into cast gate at the wheel hub 1
Needle valve type hot runner hot mouth is used into cast gate at piece, the needle valve type hot runner hot mouth includes needle, by controlling the valve
Pin, controls the opening and closing of the needle valve type hot runner hot mouth, and then the injection time of outer blade 3 is controlled
System.
In stepb, the setting time according to the size of the internal layer blade 2, into pouring pressure and described into cast gate ruler
It is very little to be calculated.
When being molded to twi-tier blade, when mould is fabricated structure, the internal layer blade 2 and the outer blade
Circle depth muscle 4 is additionally provided between 3, one end of the remote wheel hub 1 of all inner blades may be contained within the circle
On deep muscle 4, all outer blades 3 are uniformly distributed on the lateral surface of the circle depth muscle 4, described outer in step a
The position that the circle depth muscle 4 is in into cast gate of lateral lobe on piece, reduces injection pressure, is conducive to injection production.
When being molded to twi-tier blade, when mould is insert or composite structure, the internal layer blade 2 and the outer blade
Circle depth muscle 4 is additionally provided between 3, one end of the remote wheel hub 1 of all inner blades may be contained within the circle
On deep muscle 4, all outer blades 3 are uniformly distributed on the lateral surface of the circle depth muscle 4, the outside described in step a
4 side away from the inner blade of circle depth muscle is in into cast gate on blade, turns the potential circle of cold runner into cast gate
Position on deep muscle 4 with the circle depth muscle 4 connects.
The quantity of the Outer blade is multiple, and has spacing between the two neighboring Outer blade, in step a
In, it is both provided with each spacing described in one into cast gate.
Embodiment described above only expresses the several embodiments of the present invention, its description is more specific and detailed, but simultaneously
Therefore the limitation to the scope of the claims of the present invention cannot be interpreted as.It should be pointed out that for those of ordinary skill in the art
For, without departing from the inventive concept of the premise, various modifications and improvements can be made, these belong to the guarantor of the present invention
Protect scope.Therefore, the protection domain of patent of the present invention should be determined by the appended claims.
Claims (7)
1. a kind of bilayer fan blade includes wheel hub (1), internal layer blade (2) and outer blade into method of pouring, the bilayer fan blade
(3), the internal layer blade (2) is set in the outside of wheel hub (1), and the outer blade (3) is set in the outer of internal layer blade (2)
Side, it is characterised in that:It is described to include into the method for pouring:
Step a, on the wheel hub (1) and it is respectively provided with the Outer blade into cast gate;
Step b, described being poured into cast gate into traveling at the wheel hub (1) place is first opened, and the outside is opened after setting time
It is described into cast gate on blade.
It is 2. according to claim 1 into pouring method, it is characterised in that:The thickness of the internal layer blade (2) is more than described outer
The thickness of layer blade (3).
It is 3. according to claim 1 into pouring method, it is characterised in that:In step a, wheel hub (1) place into cast gate
Using wire dot system or needle valve type hot runner hot mouth, needle valve type hot runner hot mouth is used into cast gate at the Outer blade.
It is 4. according to claim 1 into pouring method, it is characterised in that:In stepb, the setting time is according to described interior
The size of layer blade (2), into pouring pressure and described be calculated into gate size.
It is 5. according to claim 1 into pouring method, it is characterised in that:The internal layer blade (2) and the outer blade (3)
Between be additionally provided with circle depth muscle (4), one end of the remote wheel hub (1) of all inner blades may be contained within the circle
On the deep muscle (4) of circle, all outer blades (3) are uniformly distributed on the lateral surface of the circle depth muscle (4), in step a
The Outer blade on the position that the circle depth muscle (4) is in into cast gate.
It is 6. according to claim 1 into pouring method, it is characterised in that:The internal layer blade (2) and the outer blade (3)
Between be additionally provided with circle depth muscle (4), one end of the remote wheel hub (1) of all inner blades may be contained within the circle
On the deep muscle (4) of circle, all outer blades (3) are uniformly distributed on the lateral surface of the circle depth muscle (4), in step a
On the Outer blade into cast gate be in the circle depth muscle (4) away from the inner blade side, and with the circle
The position connection of deep muscle (4).
It is 7. according to claim 1 into pouring method, it is characterised in that:The quantity of the Outer blade is multiple and adjacent
There is spacing between two Outer blades, in step a, be both provided with each spacing described in one into cast gate.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201711060212.9A CN107901324B (en) | 2017-11-01 | 2017-11-01 | Pouring method for double-layer fan blades |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201711060212.9A CN107901324B (en) | 2017-11-01 | 2017-11-01 | Pouring method for double-layer fan blades |
Publications (2)
Publication Number | Publication Date |
---|---|
CN107901324A true CN107901324A (en) | 2018-04-13 |
CN107901324B CN107901324B (en) | 2020-07-17 |
Family
ID=61842338
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201711060212.9A Active CN107901324B (en) | 2017-11-01 | 2017-11-01 | Pouring method for double-layer fan blades |
Country Status (1)
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CN (1) | CN107901324B (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108799197A (en) * | 2018-05-31 | 2018-11-13 | 珠海格力精密模具有限公司 | The method of blade structure, air conditioner and blade structure detection |
CN114589868A (en) * | 2022-02-23 | 2022-06-07 | 浙江得业电机科技有限公司 | High dynamic balance fan blade |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1689784A (en) * | 2004-04-26 | 2005-11-02 | 博格华纳公司 | Plastic fans having improved fan ring weld line strength |
JP2008240565A (en) * | 2007-03-26 | 2008-10-09 | Mitsuba Corp | Fan |
CN202360455U (en) * | 2011-12-08 | 2012-08-01 | 陈国荣 | Double-layered fan impeller |
CN203175906U (en) * | 2013-03-06 | 2013-09-04 | 福州斯狄渢电热水器有限公司 | Double-fan-blade fan |
TW201410990A (en) * | 2012-09-12 | 2014-03-16 | Wan-Ju Chang | Double layer fan blade structure for fan |
CN206475391U (en) * | 2017-01-23 | 2017-09-08 | 珠海格力大金精密模具有限公司 | Axial-flow leaf injection mold enters adhesive dispenser |
-
2017
- 2017-11-01 CN CN201711060212.9A patent/CN107901324B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1689784A (en) * | 2004-04-26 | 2005-11-02 | 博格华纳公司 | Plastic fans having improved fan ring weld line strength |
JP2008240565A (en) * | 2007-03-26 | 2008-10-09 | Mitsuba Corp | Fan |
CN202360455U (en) * | 2011-12-08 | 2012-08-01 | 陈国荣 | Double-layered fan impeller |
TW201410990A (en) * | 2012-09-12 | 2014-03-16 | Wan-Ju Chang | Double layer fan blade structure for fan |
CN203175906U (en) * | 2013-03-06 | 2013-09-04 | 福州斯狄渢电热水器有限公司 | Double-fan-blade fan |
CN206475391U (en) * | 2017-01-23 | 2017-09-08 | 珠海格力大金精密模具有限公司 | Axial-flow leaf injection mold enters adhesive dispenser |
Non-Patent Citations (2)
Title |
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《MOLDFLOW 2012标准教程》: "《Moldflow 2012标准教程》", 31 March 2013, 海洋出版社 * |
范有发: "《塑料先进成型技术》", 31 May 2014, 机械工业出版社 * |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108799197A (en) * | 2018-05-31 | 2018-11-13 | 珠海格力精密模具有限公司 | The method of blade structure, air conditioner and blade structure detection |
CN114589868A (en) * | 2022-02-23 | 2022-06-07 | 浙江得业电机科技有限公司 | High dynamic balance fan blade |
CN114589868B (en) * | 2022-02-23 | 2023-07-21 | 浙江得业电机科技有限公司 | High dynamic balance fan blade |
Also Published As
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CN107901324B (en) | 2020-07-17 |
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PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
CB02 | Change of applicant information | ||
CB02 | Change of applicant information |
Address after: 519070 No. 789 Jinji Road, Qianshan, Zhuhai City, Guangdong Province (Mold Factory) Applicant after: ZHUHAI GREE PRECISION MOLD Co.,Ltd. Applicant after: GREE ELECTRIC APPLIANCES Inc. OF ZHUHAI Address before: 519070 No. 789 Jinji Road, Qianshan, Shenzhen, Guangdong Province (Mold Factory) Applicant before: ZHUHAI GREE PRECISION MOLD Co.,Ltd. Applicant before: GREE ELECTRIC APPLIANCES Inc. OF ZHUHAI |
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GR01 | Patent grant |