CN107901207B - Fibre reinforced cement base foam thermal insulation board assembly line - Google Patents
Fibre reinforced cement base foam thermal insulation board assembly line Download PDFInfo
- Publication number
- CN107901207B CN107901207B CN201711227453.8A CN201711227453A CN107901207B CN 107901207 B CN107901207 B CN 107901207B CN 201711227453 A CN201711227453 A CN 201711227453A CN 107901207 B CN107901207 B CN 107901207B
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- Prior art keywords
- scraper plate
- delivery platform
- plate
- cloth pressing
- pressing roller
- Prior art date
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- 239000004568 cement Substances 0.000 title claims abstract description 31
- 239000006260 foam Substances 0.000 title claims abstract description 24
- 238000009413 insulation Methods 0.000 title claims abstract description 23
- 239000000835 fiber Substances 0.000 title claims abstract description 18
- 239000004744 fabric Substances 0.000 claims abstract description 107
- 230000007246 mechanism Effects 0.000 claims abstract description 81
- 239000002002 slurry Substances 0.000 claims abstract description 33
- 239000000428 dust Substances 0.000 claims abstract description 27
- 238000003825 pressing Methods 0.000 claims description 69
- 238000005520 cutting process Methods 0.000 claims description 41
- 239000000758 substrate Substances 0.000 claims description 30
- 238000007599 discharging Methods 0.000 claims description 20
- 238000007790 scraping Methods 0.000 claims description 20
- 230000001360 synchronised effect Effects 0.000 claims description 18
- 238000009966 trimming Methods 0.000 claims description 15
- 238000003860 storage Methods 0.000 claims description 11
- 238000007664 blowing Methods 0.000 claims description 10
- 239000004071 soot Substances 0.000 claims description 10
- 230000005540 biological transmission Effects 0.000 claims description 7
- 230000008278 dynamic mechanism Effects 0.000 claims description 7
- 239000000725 suspension Substances 0.000 claims description 5
- 229920002472 Starch Polymers 0.000 claims description 2
- 235000019698 starch Nutrition 0.000 claims description 2
- 239000008107 starch Substances 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 25
- 230000008569 process Effects 0.000 abstract description 19
- 150000001875 compounds Chemical class 0.000 abstract description 3
- 239000004570 mortar (masonry) Substances 0.000 abstract description 2
- 241001131688 Coracias garrulus Species 0.000 description 73
- 239000010408 film Substances 0.000 description 18
- 238000004519 manufacturing process Methods 0.000 description 14
- 230000007704 transition Effects 0.000 description 10
- 230000007306 turnover Effects 0.000 description 10
- 238000005457 optimization Methods 0.000 description 9
- 239000002131 composite material Substances 0.000 description 7
- 239000000686 essence Substances 0.000 description 7
- 239000000463 material Substances 0.000 description 7
- 238000004140 cleaning Methods 0.000 description 6
- 238000009434 installation Methods 0.000 description 6
- 238000002791 soaking Methods 0.000 description 6
- 239000004575 stone Substances 0.000 description 6
- 230000009471 action Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 5
- 239000010410 layer Substances 0.000 description 4
- 230000033001 locomotion Effects 0.000 description 4
- 239000007787 solid Substances 0.000 description 3
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 208000037805 labour Diseases 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 239000002344 surface layer Substances 0.000 description 2
- 239000010409 thin film Substances 0.000 description 2
- 241000132536 Cirsium Species 0.000 description 1
- 238000005253 cladding Methods 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000004088 foaming agent Substances 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/29—Producing shaped prefabricated articles from the material by profiling or strickling the material in open moulds or on moulding surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/04—Exhausting or laying dust
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B19/00—Machines or methods for applying the material to surfaces to form a permanent layer thereon
- B28B19/0092—Machines or methods for applying the material to surfaces to form a permanent layer thereon to webs, sheets or the like, e.g. of paper, cardboard
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
Abstract
The invention discloses a kind of fibre reinforced cement base foam thermal insulation board assembly line, including a delivery platform, dust exhaust apparatus, laying device, device for layering and disconnecting device are successively provided with forward from starting point to destination terminal on delivery platform；It is characterized in that, the laying device includes a storaging bucket, storaging bucket is located above delivery platform and lower end discharge port face conveying work surface is arranged；Laying device further includes the Chu Gua mechanism above the delivery platform of storaging bucket front end.The advantages that present invention can be realized the compound laying of screen cloth and mortar enhancement layer to cement base foam heat-insulating board, and it is simpler quick that there is slurry to be laid with, and reliable and laying quality is good, and screed is thin and full, and simple process, efficiency is higher, good product quality.
Description
Technical field
The invention belongs to building thermal insulation material production fields, and in particular to arrive a kind of fibre reinforced cement base foam heat-insulating board
Production line.
Background technique
Fiber-reinforced modified foamed cement base foam heat-insulating board includes insulation board substrate and is arranged in insulation board substrate surface
Fiber-reinforced layer, insulation board substrate is made of cement foam board, i.e., foaming agent is added in cement so that it is internal formed it is thin
Close aperture, to have heat insulation function.But cement foam board intensity is lower, therefore to improve intensity, in cement foam board base
On plinth, then on its surface fiber-reinforced modified foamed cement base foam heat-insulating board is obtained by way of compound setting grid cloth,
Its intensity can be greatlyd improve.
Existing conventional composite fibre enhances cement base foam heat-insulating board, general using manual operation is directly relied on, in water
Slurry is poured on mud foamed board pave and then re-lay and be pressed into grid cloth strike off to obtain again.That there are individual labors is strong for this mode
Degree is big, the low defect of labor efficiency.
The invention of CN201410002080 once disclosed the production technology and production line of a kind of fibre reinforced cement thistle board,
The technique includes following process: 1. upper material process；2. dust suction process；3. covering net process；4. cutting action；5. soaking paste process；⑥
Scrape slurry process；7. coating processes；8. stacking process；9. exporting process.Its production line includes: feeding station, dust suction station, covers net
Lattice cloth station orders grid cloth station, cutting station, soaking paste station, scrapes slurry station, to overlay film area station, overlay film station and conveying
Station, above-mentioned station pass through automation and are connected.
Although process disclosed in the patent of invention can be realized full-automatic production, but wherein have in the technique several
Point limit production efficiency.First is that being cutting action after covering net process, it is followed by soaking paste process, i.e., to cement insulation board material
Just the grid cloth of cladding is cut after pasting grid cloth, then to the cement insulation board that coats and cut grid cloth
Material carry out soaking paste, such procedure arrangement require cover grid cloth station and cutting station between be added one order grid cloth work
Position, grid cloth and cement insulation board are fixed, and guarantee that grid cloth and cement insulation board will not in subsequent process
Phenomena such as relative shift occurs or is detached from.
Second is that realizing that slurry is laid with by the way of soaking paste, technics comparing is complicated, and slurry is easy to fall, and cement plate is not required to
Being laid on the surrounding side of screen cloth also will do it soaking paste and scrapes slurry, causes to waste and reduces efficiency.
Summary of the invention
In view of the above shortcomings of the prior art, the technical problems to be solved by the present invention are: how to provide a kind of slurry paving
If simpler quick, reliable and laying quality is good, and screed is thin and full, and simple process, efficiency is higher, good product quality
Fibre reinforced cement base foam thermal insulation board assembly line.
In order to solve the above technical problems, technical scheme is as follows: all bearing definitions are with production in the application
Line conveying direction is front, and opposite direction is rear.
A kind of fibre reinforced cement base foam thermal insulation board assembly line, including a delivery platform, delivery platform upper surface be
For substrate (when implementation, can be connected the conveying of setting from the conveying work surface that starting point is delivered to destination terminal using multistage
The mechanisms such as belt or conveying roller obtain conveying work surface), it is successively provided with forward from starting point to destination terminal on delivery platform
Dust exhaust apparatus, laying device, device for layering and disconnecting device；It is characterized in that, the laying device includes discharging device, discharging
The setting of device lower end discharge port face conveying work surface；Laying device further includes being located above the delivery platform of discharging device front end
Chu Gua mechanism, the Chu Gua mechanism include a scraper plate mounting plate, and scraper plate mounting plate is horizontally disposed along delivery platform width direction
Above conveying work surface and it is fixed on one and scrapes on board mounting stand, scraper plate at the beginning of scraper plate mounting plate rear end is additionally provided with one, just
Scraper plate lower end is beyond scraper plate mounting plate and is formed for scraping moved end with what slurry contact scraped, between scraper plate mounting plate and first scraper plate
By it is horizontally arranged it is first scrape translation sliding rail slidable connection, be additionally provided on scraper plate mounting plate for driving just scraper plate edge
Just scrape the first scraper plate reciprocating mechanism that translation sliding rail reciprocatingly slides.
In this way, in this production line, then the direct blanking by the way of discharging device is arranged above delivery platform uses
The advantages of Chu Gua mechanism is tentatively struck off, and has stone convenient and efficient, simple and reliable process.Wherein just scraper plate exists for Chu Gua mechanism
When scraper can transversely horizontal reciprocating movement, more high efficient and reliable slurry tentatively can be struck off, be conducive to subsequent processing.Its
In, the structure of discharging device can be including a storaging bucket, and storaging bucket is located above delivery platform and lower end is discharge port.
As optimization, the just scraper plate reciprocating mechanism includes that scraper plate at the beginning of one moves back and forth motor, and first scraper plate is reciprocal
Motion motor is fixedly mounted on vertically downwards on scraper plate mounting plate, and first scraper plate moves back and forth and is fixedly installed one on motor output shaft
A crank, crank outside and a horizontally arranged connecting rod one end are rotatably connected, and the connecting rod other end turns by vertical
Axis is installed in rotation on an installation trunnion for being fixed on first scraper plate, so that constituting crank connecting link machine between crank and connecting rod
Structure.
In this way, first scraper plate can be driven to move back and forth along translation sliding rail is just scraped by crank link mechanism, have structure simple
The advantages that list, reliable operation.
As optimization, scraper plate mounting plate and scraping is additionally provided with just scraper plate vertical adjustment mechanism between board mounting stand, for real
The position of existing scraper plate mounting plate in the height direction is adjusted.
In this way, by the height adjustment of scraper plate mounting plate, can also realize that the height and position of just scraper plate is adjusted, it can
Realize striking off for the pulp layer that different-thickness requires.
Preferably, just scraper plate vertical adjustment mechanism includes setting in scraper plate mounting plate and scrapes board mounting stand when specific implementation
Between Chu Gua vertical rails mechanism, scraper plate mounting plate by Chu Gua vertical rails mechanism can be mounted on sliding vertically scraper plate peace
It shelves, further includes one and the scraper plate vertical adjustment motor scraped on board mounting stand is set, scraper plate vertical adjustment phone is defeated
Outlet is connected with a vertically arranged scraper plate vertical adjustment lead screw transmission, and the cooperation of scraper plate vertical adjustment lead screw is solid in a level
Due on the scraper plate vertical adjustment nut on scraper plate mounting plate.
In this way, can realize to scraper plate mounting plate and thereon the just height and position tune of scraper plate by screw nut driven pair
Section, has many advantages, such as that structure is simple, easy to adjust reliable.
As optimization, delivery platform starting point is additionally provided with feeding device, and the feeding device includes a hoistable platform,
It is platform lifting mechanism below hoistable platform, hoistable platform upper surface can be raised to by platform lifting mechanism and delivery platform
Conveying work surface flush position, feeding device further includes one and hoistable platform pushing away on the outside of delivery platform one end is arranged in
It takes offence cylinder, pusher cylinder is used to the substrate on hoistable platform being pushed to delivery platform.
In such manner, it is possible to facilitate the automation feeding for realizing substrate.
As optimization, delivery platform is located at dust exhaust apparatus back-end location and is additionally provided with trimming device, the trimming device packet
Two trimming turntable cutters for being set to conveying work surface two sides are included, trimming is mounted on cutter mounting rack with turntable cutter,
Cutter motor, cutter motor and trimming is additionally provided on cutter mounting rack to be connected with turntable cutter rotating shaft transmission.
In such manner, it is possible to which the convenient and efficient edge cutting being reliably achieved to substrate, guarantees its width dimensions consistency and energy
Enough meet subsequent technique requirement.
As optimization, the dust exhaust apparatus includes the dust hood being located in conveying work surface, and dust hood upper end is logical
Piping is connected with dust catcher, and dust hood inner cavity front position is additionally provided with soot blowing mechanism, and soot blowing mechanism includes a blow gun, blows
The setting of mouth lower end gas outlet face conveying work surface, blow gun upper end connection tracheae are simultaneously connected to gas source by tracheae.
In this way, the dust exhaust apparatus, can realize the surface dirt and cutting of substrate in such a way that soot blowing aspirates dedusting
The cleaning such as residue guarantees surface cleaning to facilitate subsequent laying slurry.It simultaneously can more efficiently by the way of soot blowing dedusting
It is reliably achieved substrate surface cleaning.
As optimization, in the laying device, storaging bucket lower end discharge outlet is additionally provided with discharging control baffle, discharging control
Baffle one end processed is rotationally hingedly mounted on storaging bucket, and a pushing handle telescopic control mechanism is further fixedly arranged on material stock mouth, is stretched
The telescopic end and the discharging control baffle other end of contracting control mechanism are hingedly arranged.
In this way, the folding of discharging control baffle can be controlled by pushing handle telescopic control mechanism, and then realize the control of discharging, protects
Demonstrate,prove the accurate stone of every piece of substrate.Wherein pushing handle telescopic control mechanism can use hydraulically extensible cylinder, the various structure shapes such as electric telescopic rod
Formula.
As optimization, device for layering includes the screen cloth storage rack that a suspension is arranged in above delivery platform, screen cloth storage
It is provided with screen cloth roller above face delivery platform width direction on frame, device for layering further includes screen cloth pressing mechanism, the screen cloth
Pressing mechanism includes the compress roller support for being erected at delivery platform width direction both ends, is equipped with one in compress roller support
Conveying work surface width direction is provided with cloth pressing roller, is arranged at intervals with several compress ring plates on cloth pressing roller in the width direction, presses
Cloth ring plate lower end is used for and screen cloth contacts and screen cloth is pressed into slurry.
In this way, screen cloth preferably can be pressed into slurry table by the way of setting compress ring plate in interval on cloth pressing roller
In surface layer, the combination reliability of screen cloth and slurry is improved, and structure itself has many advantages, such as that structure is simple, compress is reliable.
Further, cloth pressing roller is to be installed in rotation in compress roller support.In this way, can rub by rotation slowing
It wipes.
Further, the cloth pressing roller both ends are installed in rotation on a vertically arranged cloth pressing roller mounting plate, pressure
Cloth rewinder roll mounting plate can be mounted on to vertical adjustment in compress roller support by cloth pressing roller vertical adjustment mechanism, and the cloth pressing roller is vertical
Regulating mechanism includes a cloth pressing roller adjusting screw that is vertically arranged and being installed in rotation in compress roller support, cloth pressing roller tune
Helical gear and a runner shaft transmission connection of the lead screw upper end by a pair of meshing are saved, runner shaft one end is fixedly installed with cloth pressing roller
Runner is adjusted, cloth pressing roller adjusting screw lower end cooperates on the cloth pressing roller adjusting nut for being fixed on cloth pressing roller mounting plate at one.
In this way, runner can be adjusted by can be manually rotated cloth pressing roller, cloth pressing roller is adjusted in height by screw nut driven pair
The position on direction is spent, realizes the adjusting of the compression distance needed to screen cloth difference, and have structure simple, it is easy to adjust quick
The advantages that reliable.
Further, the two sides of the delivery platform width direction of cloth pressing roller front end are also each is vertically fixedly installed a transition
Roller support is equipped with a pair of transition roller being set side by side in transition roller support.
In this way, screen cloth on screen cloth roller first passed through after pulling out pulled in after transition roller turnover transition again below cloth pressing roller and according to
It is pressed into slurry by cloth pressing roller, ensure that compress stablizes smooth degree and reliability.
As optimization, precision scraping machine structure is additionally provided on the delivery platform in front of the device for layering, precision scraping machine structure includes extremely
Few a pair is symmetricly set on the smart scraper plate mounting plate of delivery platform two sides along delivery platform width direction, and smart scraper plate mounting plate is vertical
Setting and medial surface offer a upper end inclined smart scraper plate mounting groove rearwardly and upwardly, further include smart scraper plate, the essence scraper plate
Both ends are oblique to be slidably mounted in smart scraper plate mounting groove, and smart scraper plate lower edge is to starch end for scraping scraping for slurry.
In this way, can realize that essence is scraped by precision scraping machine structure, while smart scraper plate is that on limits tilt backwards sets upwards at both ends
The structure set can make smart scraper plate lift rearwardly and upwardly to avoid so that when encountering biggish resistance by frictional force, this
Sample is the elasticity installation for realizing smart scraper plate without spring, and then realizes that the elasticity that can be avoided scrapes slurry.It avoids in slurry
Solid particle emit for scraped after above screen cloth by force and the phenomenon that pull open screen cloth.
Further, the smart scraper plate mounting plate is the Mei Duijing spaced three couples on delivery platform conveying direction
One piece of smart scraper plate is mounted between scraper plate mounting plate.
In this way, three essences are scraped, in conjunction with the oblique elastic installation way of above-mentioned smart scraper plate, avoids using elasticity and repeatedly scrape
Dynamic mode realizes accurately striking off to pulp surface.It thus can preferably eliminate since cloth pressing roller leaves in process before
Impression, guarantee final products surface smooth degree, improve product surface quality.
As optimization, the disconnecting device includes a synchronizing frame, and synchronizing frame two sides are fitted to be installed on to convey and put down
On the synchronous guide track of platform two sides, and can by synchronous dynamic mechanism drive with conveying work surface synchronize travel forward；Synchronizing frame
Rear end is provided with cutting turntable cutter, and cutting is vertically arranged along delivery platform width direction with turntable cutter, and turntable is used in cutting
Cutter is installed in rotation in cutting knife mounting seat, and cutting knife mounting seat passes through the cutting knife slide rail that is arranged along delivery platform width direction
It is slidably mounted in synchronizing frame, is additionally provided in synchronizing frame for driving cutting knife mounting seat to slide laterally in cutting knife slide rail
Cutter transverse sliding mechanism.
In this way, cutting off by by the mode of turned off in synchronization to the screen cloth being laid on every piece of substrate, structure is simple
And cutting is reliable.Wherein, the synchronous dynamic mechanism and cutter transverse sliding mechanism, which can use, is driven by a motor synchronization
Band realizes translation, waits the existing device for realizing translation control and frame mode to realize, is not described here in detail.
Further, synchronizing frame front end is provided with the proximity sensor for detecting substrate position, the proximity sensor
It is connected to the engine control terminal of synchronous dynamic mechanism and cutter transverse sliding mechanism.
In this way, it is dynamic to directly detect starting disconnecting device practice turned off in synchronization after substrate enters synchronizing frame inside
Make.
Further, synchronizing frame front end is additionally provided with pressing plate, and pressing plate is horizontally disposed along delivery platform width direction, and pressing plate is logical
It crosses vertically arranged cylinder to be mounted in synchronizing frame vertically movablely, cylinder, which extends downwardly, to be able to drive pressing plate and push down substrate table
Face.
In this way, can first start cylinder band dynamic pressure plate before synchronous cutting moves downward and push down substrate surface, guarantee
Synchronous cutting it is smooth and reliable.
When it is implemented, being additionally provided with film-covering mechanism between precision scraping machine structure and disconnecting device, the film-covering mechanism includes
The film storage rack above delivery platform is arranged in suspension, further includes being arranged on film storage rack along delivery platform width direction
Film transfer roller, the delivery platform upper surface of film transfer roller front lower place is additionally provided with film pressure roller, and film pressure roller is along delivery platform
Width direction is arranged and both ends are installed in rotation in film pressure roller mounting base.
In this way, upper surface of base plate of thin film after stone and composite webs can be covered by film-covering mechanism,
Then cutting is synchronized by disconnecting device.Film can preferably protect product in this way, it is also possible that product is more square
Realize the processing of composite webs after continuous turn-over to another surface after an action of the bowels.
When implementation, a turnover mechanism can be arranged in front end in this production line again, turnover mechanism by after product turn-over, then
The production line for being connected the essentially identical structure of Article 2, which is realized, handles the composite webs on another surface.
In conclusion the present invention can be realized the compound paving of screen cloth and mortar enhancement layer to cement base foam heat-insulating board
And if it is simpler quick that there is slurry to be laid with, reliable and laying quality is good, and screed is thin and full, simple process, efficiency compared with
The advantages that height, good product quality.
Detailed description of the invention
Fig. 1 is the overall structure diagram of the specific embodiment of the invention.
Fig. 2 is the top view of Fig. 1.
Fig. 3 is the enlarged diagram of independent trimming device and dust exhaust apparatus part in Fig. 1.
Fig. 4 is the enlarged diagram of independent laying device part in Fig. 1.
Fig. 5 is the enlarged diagram of independent device for layering and precision scraping machine structure part in Fig. 1, does not show screen cloth storage rack in figure
Structure.
Fig. 6 is the amplified schematic diagram of independent disconnecting device in Fig. 1.
Specific embodiment
Optimum embodiment: referring to Fig. 1-Fig. 6, a kind of fibre reinforced cement base foam thermal insulation board assembly line, including one defeated
Send flat 1, delivery platform upper surface be for by substrate from starting point be delivered to destination terminal conveying work surface (when implementation, can be with
Conveying work surface is obtained using the conveyor belt or the mechanisms such as conveying roller of multistage linking setting), from starting point on delivery platform 1
It is successively provided with dust exhaust apparatus, laying device, device for layering and disconnecting device forward to destination terminal；It is characterized in that the paving
Material device includes discharging device, and discharging device includes a storaging bucket 2, and storaging bucket 2 is located above delivery platform and lower end discharges
Mouth face conveying work surface setting；Laying device further includes the Chu Gua mechanism above the delivery platform of storaging bucket front end, described
Chu Gua mechanism includes a scraper plate mounting plate 3, and scraper plate mounting plate 3 is arranged horizontally in conveying work surface along delivery platform width direction
Top is simultaneously fixed on one and scrapes on board mounting stand 4, scraper plate 5 at the beginning of 3 rear end of scraper plate mounting plate is additionally provided with one, first 5 lower end of scraper plate
It beyond scraper plate mounting plate 4 and is formed for scraping moved end with what slurry contact scraped, is relied between scraper plate mounting plate 4 and just scraper plate 5
It is horizontally arranged it is first scrape translation sliding rail slidable connection, be additionally provided on scraper plate mounting plate 3 for drive just scraper plate along just
Scrape the first scraper plate reciprocating mechanism that translation sliding rail reciprocatingly slides.
In this way, in this production line, the direct blanking in such a way that storaging bucket is set above delivery platform, then using just
It scrapes mechanism tentatively to be struck off, has stone convenient and efficient, the advantages of simple and reliable process.Wherein just scraper plate is being scraped for Chu Gua mechanism
When material can transversely horizontal reciprocating movement, more high efficient and reliable slurry tentatively can be struck off, be conducive to subsequent processing.
In the present embodiment, the just scraper plate reciprocating mechanism includes that scraper plate at the beginning of one moves back and forth motor 6, and first scraper plate is past
Multiple motion motor is fixedly mounted on vertically downwards on scraper plate mounting plate 4, and first scraper plate moves back and forth to be fixedly installed on 6 output shaft of motor
There is a crank 7,7 outside of crank and horizontally arranged 8 one end of connecting rod are rotatably connected, and 8 other end of connecting rod relies on
Vertical shaft is installed in rotation on an installation trunnion for being fixed on first scraper plate 5, so that constituting between crank and connecting rod
Crank link mechanism.
In this way, first scraper plate can be driven to move back and forth along translation sliding rail is just scraped by crank link mechanism, have structure simple
The advantages that list, reliable operation.
Wherein, scraper plate mounting plate and scraping is additionally provided with just scraper plate vertical adjustment mechanism between board mounting stand, for realizing scraping
The position of plate mounting plate in the height direction is adjusted.
In this way, by the height adjustment of scraper plate mounting plate, can also realize that the height and position of just scraper plate is adjusted, it can
Realize striking off for the pulp layer that different-thickness requires.
In present embodiment, first scraper plate vertical adjustment mechanism include setting scraper plate mounting plate and scrape board mounting stand it
Between Chu Gua vertical rails mechanism 9, scraper plate mounting plate 3 can be mounted on scraper plate with sliding vertically by Chu Gua vertical rails mechanism 9
On mounting rack 4, further includes one and the scraper plate vertical adjustment motor (not shown) scraped on board mounting stand, scraper plate are set
Vertical adjustment phone output end and a vertically arranged scraper plate vertical adjustment lead screw transmission connection, scraper plate vertical adjustment lead screw are matched
It closes and is fixed on (not shown) on the scraper plate vertical adjustment nut on scraper plate mounting plate in a level.
In this way, can realize to scraper plate mounting plate and thereon the just height and position tune of scraper plate by screw nut driven pair
Section, has many advantages, such as that structure is simple, easy to adjust reliable.
Wherein, delivery platform starting point is additionally provided with feeding device, and the feeding device includes a hoistable platform 10, rises
Dropping is platform lifting mechanism below platform 10, and 10 upper surface of hoistable platform can be raised to and convey by platform lifting mechanism flat
The conveying work surface flush position of platform, feeding device further include one and hoistable platform are arranged on the outside of delivery platform one end
Pusher cylinder 11, pusher cylinder 11 are used to the substrate on hoistable platform being pushed to delivery platform.
In such manner, it is possible to facilitate the automation feeding for realizing substrate.
Wherein, delivery platform is located at dust exhaust apparatus back-end location and is additionally provided with trimming device, and the trimming device includes setting
Two trimming turntable cutters 12 of conveying work surface two sides are placed in, trimming turntable cutter 12 is mounted on cutter mounting rack 13
On, it is additionally provided with cutter motor 14, cutter motor and trimming on cutter mounting rack and is connected with turntable cutter rotating shaft transmission.
In such manner, it is possible to which the convenient and efficient edge cutting being reliably achieved to substrate, guarantees its width dimensions consistency and energy
Enough meet subsequent technique requirement.
Wherein, the dust exhaust apparatus includes the dust hood being located in conveying work surface 16, and 16 upper end of dust hood is logical
Piping is connected with dust catcher, and dust hood inner cavity front position is additionally provided with soot blowing mechanism, and soot blowing mechanism includes a blow gun 15,
The setting of 15 lower end gas outlet face conveying work surface of blow gun, blow gun upper end connection tracheae are simultaneously connected to gas source by tracheae.
In this way, the dust exhaust apparatus, can realize the surface dirt and cutting of substrate in such a way that soot blowing aspirates dedusting
The cleaning such as residue guarantees surface cleaning to facilitate subsequent laying slurry.It simultaneously can more efficiently by the way of soot blowing dedusting
It is reliably achieved substrate surface cleaning.
Wherein, in the laying device, 2 lower end discharge outlet of storaging bucket is additionally provided with discharging control baffle 17, discharging control
17 one end of baffle processed is rotationally hingedly mounted on storaging bucket, and a pushing handle telescopic control mechanism is further fixedly arranged on material stock mouth
18, the telescopic end and the discharging control baffle other end of pushing handle telescopic control mechanism 18 are hingedly arranged.
In this way, the folding of discharging control baffle can be controlled by pushing handle telescopic control mechanism, and then realize the control of discharging, protects
Demonstrate,prove the accurate stone of every piece of substrate.Wherein pushing handle telescopic control mechanism can use hydraulically extensible cylinder, the various structure shapes such as electric telescopic rod
Formula.
Wherein, device for layering includes the screen cloth storage rack 19 that a suspension is arranged in above delivery platform, screen cloth storage rack
It is provided with screen cloth roller 20 above face delivery platform width direction on 19, device for layering further includes screen cloth pressing mechanism, the net
Cloth pressing mechanism includes the compress roller support 21 for being erected at delivery platform width direction both ends, is installed in compress roller support 21
There is one conveying work surface width direction is provided with cloth pressing roller 22, is arranged at intervals with several compresses in the width direction on cloth pressing roller
Ring plate, compress ring plate lower end is used for and screen cloth contacts and screen cloth is pressed into slurry.
In this way, screen cloth preferably can be pressed into slurry table by the way of setting compress ring plate in interval on cloth pressing roller
In surface layer, the combination reliability of screen cloth and slurry is improved, and structure itself has many advantages, such as that structure is simple, compress is reliable.
Wherein, cloth pressing roller 22 is to be installed in rotation in compress roller support 21.In this way, can rub by rotation slowing
It wipes.
Wherein, 22 both ends of cloth pressing roller are installed in rotation on a vertically arranged cloth pressing roller mounting plate 23, pressure
Cloth rewinder roll mounting plate 23 can be mounted on to vertical adjustment in compress roller support 21 by cloth pressing roller vertical adjustment mechanism, the cloth pressing roller
Vertical adjustment mechanism includes a cloth pressing roller adjusting screw 24 that is vertically arranged and being installed in rotation in compress roller support, pressure
Helical gear and a runner shaft transmission connection of 24 upper end of cloth rewinder roll adjusting screw by a pair of meshing, runner shaft one end is fixedly mounted
There is cloth pressing roller to adjust runner 25,24 lower end of cloth pressing roller adjusting screw cooperates the cloth pressing roller for being fixed on cloth pressing roller mounting plate 23 at one
On adjusting nut 26.
In this way, runner can be adjusted by can be manually rotated cloth pressing roller, cloth pressing roller is adjusted in height by screw nut driven pair
The position on direction is spent, realizes the adjusting of the compression distance needed to screen cloth difference, and have structure simple, it is easy to adjust quick
The advantages that reliable.
Wherein, the two sides of the delivery platform width direction of cloth pressing roller front end are also each is vertically fixedly installed a transition roller branch
Frame 27 is equipped with a pair of transition roller 28 being set side by side in transition roller support 27.
In this way, screen cloth on screen cloth roller first passed through after pulling out pulled in after transition roller turnover transition again below cloth pressing roller and according to
It is pressed into slurry by cloth pressing roller, ensure that compress stablizes smooth degree and reliability.
Wherein, precision scraping machine structure is additionally provided on the delivery platform in front of the device for layering, precision scraping machine structure includes at least one
To the smart scraper plate mounting plate 29 for being symmetricly set on delivery platform two sides along delivery platform width direction, smart scraper plate mounting plate 29 is vertical
Setting and medial surface offer a upper end inclined smart scraper plate mounting groove rearwardly and upwardly, further include smart scraper plate 30, the essence is scraped
30 both ends of plate are oblique to be slidably mounted in smart scraper plate mounting groove, and smart 30 lower edge of scraper plate is to scrape slurry for scrape slurry
End.
In this way, can realize that essence is scraped by precision scraping machine structure, while smart scraper plate is that on limits tilt backwards sets upwards at both ends
The structure set can make smart scraper plate lift rearwardly and upwardly to avoid so that when encountering biggish resistance by frictional force, this
Sample is the elasticity installation for realizing smart scraper plate without spring, and then realizes that the elasticity that can be avoided scrapes slurry.It avoids in slurry
Solid particle emit for scraped after above screen cloth by force and the phenomenon that pull open screen cloth.
Wherein, the smart scraper plate mounting plate 29 is spaced three pairs on delivery platform conveying direction, and each pair of essence is scraped
One piece of smart scraper plate is mounted between plate mounting plate.
In this way, three essences are scraped, in conjunction with the oblique elastic installation way of above-mentioned smart scraper plate, avoids using elasticity and repeatedly scrape
Dynamic mode realizes accurately striking off to pulp surface.It thus can preferably eliminate since cloth pressing roller leaves in process before
Impression, guarantee final products surface smooth degree, improve product surface quality.
Wherein, the disconnecting device includes a synchronizing frame 31, and 31 two sides of synchronizing frame are fitted to be installed on to convey and put down
On the synchronous guide track of platform two sides, and can by synchronous dynamic mechanism drive with conveying work surface synchronize travel forward；Synchronizing frame
31 rear ends are provided with cutting turntable cutter 32, and cutting is vertically arranged along delivery platform width direction with turntable cutter 32, cutting
It is installed in rotation in cutting knife mounting seat 33 with turntable cutter, cutting knife mounting seat 33 along delivery platform width direction by being arranged
Cutting knife slide rail 34 be slidably mounted in synchronizing frame 31, be additionally provided in synchronizing frame for driving cutting knife mounting seat in cutter
The cutter transverse sliding mechanism slid laterally on sliding rail.
In this way, cutting off by by the mode of turned off in synchronization to the screen cloth being laid on every piece of substrate, structure is simple
And cutting is reliable.Wherein, the synchronous dynamic mechanism and cutter transverse sliding mechanism, which can use, is driven by a motor synchronization
Band realizes translation, waits the existing device for realizing translation control and frame mode to realize, is not described here in detail.
Wherein, 31 front end of synchronizing frame is provided with the proximity sensor for detecting substrate position, and the proximity sensor connects
It is connected to the engine control terminal of synchronous dynamic mechanism and cutter transverse sliding mechanism.
In this way, it is dynamic to directly detect starting disconnecting device practice turned off in synchronization after substrate enters synchronizing frame inside
Make.
Wherein, synchronizing frame front end is additionally provided with pressing plate 35, and pressing plate 35 is horizontally disposed along delivery platform width direction, and pressing plate is logical
It crosses vertically arranged cylinder 36 to be mounted in synchronizing frame vertically movablely, cylinder 36, which extends downwardly, to be able to drive pressing plate and push down base
Plate surface.
In this way, can first start cylinder band dynamic pressure plate before synchronous cutting moves downward and push down substrate surface, guarantee
Synchronous cutting it is smooth and reliable.
When it is implemented, film-covering mechanism (not shown) is additionally provided between precision scraping machine structure and disconnecting device, it is described
Film-covering mechanism includes the film storage rack that suspension is arranged in above delivery platform, further includes existing along the setting of delivery platform width direction
Film transfer roller on film storage rack, the delivery platform upper surface of film transfer roller front lower place are additionally provided with film pressure roller, film pressure
Roller is arranged along delivery platform width direction and both ends are installed in rotation in film pressure roller mounting base.
In this way, upper surface of base plate of thin film after stone and composite webs can be covered by film-covering mechanism,
Then cutting is synchronized by disconnecting device.Film can preferably protect product in this way, it is also possible that product is more square
Realize the processing of composite webs after continuous turn-over to another surface after an action of the bowels.
When implementation, a turnover mechanism can be arranged in front end in this production line again, turnover mechanism by after product turn-over, then
The production line for being connected the essentially identical structure of Article 2, which is realized, handles the composite webs on another surface.
Finally, it is stated that the above examples are only used to illustrate the technical scheme of the present invention and are not limiting, although referring to compared with
Good embodiment describes the invention in detail, those skilled in the art should understand that, it can be to the technology of invention
Scheme is modified or replaced equivalently, for example, the various structures for realizing translation or up and down adjustment, can also use existing
Other mechanisms that can be realized same action function realize, equal without departing from the objective and range of technical solution of the present invention
It should cover in the scope of the present invention.
Claims (9)
1. a kind of fibre reinforced cement base foam thermal insulation board assembly line, including a delivery platform, delivery platform upper surface is to use
It is successively set forward from starting point to destination terminal in the conveying work surface that substrate is delivered to destination terminal from starting point, delivery platform
It is equipped with dust exhaust apparatus, laying device, device for layering and disconnecting device；It is characterized in that, the laying device includes discharging device,
The setting of discharging device lower end discharge port face conveying work surface；Laying device further includes being located on the delivery platform of discharging device front end
The Chu Gua mechanism of side, the Chu Gua mechanism include a scraper plate mounting plate, and scraper plate mounting plate is horizontal along delivery platform width direction
It is arranged in above conveying work surface and is fixed on one and scrape on board mounting stand, scraper plate mounting plate rear end is scraped at the beginning of being additionally provided with one
Plate, first scraper plate lower end beyond scraper plate mounting plate and formed for and slurry contact scrape scrape moved end, scraper plate mounting plate and just scrape
Between plate by it is horizontally arranged it is first scrape translation sliding rail slidable connection, be additionally provided on scraper plate mounting plate for driving just
Just scrape the first scraper plate reciprocating mechanism that translation sliding rail reciprocatingly slides in scraper plate edge；
Precision scraping machine structure is additionally provided on delivery platform in front of the device for layering, precision scraping machine structure includes at least a pair of flat along conveying
Platform width direction is symmetricly set on the smart scraper plate mounting plate of delivery platform two sides, and smart scraper plate mounting plate is vertically arranged and medial surface is opened
It further include smart scraper plate, it is oblique slidably that the essence scrapes board ends equipped with a upper end inclined smart scraper plate mounting groove rearwardly and upwardly
Ground is mounted in smart scraper plate mounting groove, and smart scraper plate lower edge is to starch end for scraping scraping for slurry.
2. fibre reinforced cement base foam thermal insulation board assembly line as described in claim 1, which is characterized in that scraper plate mounting plate and
It scrapes and is additionally provided with just scraper plate vertical adjustment mechanism between board mounting stand, for realizing the position of scraper plate mounting plate in the height direction
It adjusts.
3. fibre reinforced cement base foam thermal insulation board assembly line as described in claim 1, which is characterized in that delivery platform starting
End is additionally provided with feeding device, and the feeding device includes a hoistable platform, is platform lifting mechanism below hoistable platform, rises
Drop platform upper surface can be raised to the conveying work surface flush position with delivery platform, feeding device by platform lifting mechanism
Further include one and pusher cylinder of the hoistable platform on the outside of delivery platform one end is set, pusher cylinder is used for hoistable platform
On substrate be pushed on delivery platform.
4. fibre reinforced cement base foam thermal insulation board assembly line as described in claim 1, which is characterized in that delivery platform is located at
Dust exhaust apparatus back-end location is additionally provided with trimming device, and the trimming device includes being set to two of conveying work surface two sides to cut
While trimming is mounted on cutter mounting rack with turntable cutter with turntable cutter, it is additionally provided with cutter motor on cutter mounting rack, is cut
Knife motor is connected with trimming with turntable cutter rotating shaft transmission.
5. fibre reinforced cement base foam thermal insulation board assembly line as described in claim 1, which is characterized in that the dust exhaust apparatus
The dust hood being located in conveying work surface including one, dust hood upper end are connected by pipeline with dust catcher, dust hood inner cavity
Front position is additionally provided with soot blowing mechanism, and soot blowing mechanism includes a blow gun, and blow gun lower end gas outlet face conveying work surface is set
It sets, blow gun upper end connection tracheae is simultaneously connected to gas source by tracheae.
6. fibre reinforced cement base foam thermal insulation board assembly line as described in claim 1, which is characterized in that device for layering includes
The screen cloth storage rack above delivery platform is arranged in one suspension, sets above face delivery platform width direction on screen cloth storage rack
It is equipped with screen cloth roller, device for layering further includes screen cloth pressing mechanism, and the screen cloth pressing mechanism includes one and is erected at delivery platform
The compress roller support at width direction both ends is equipped with one in compress roller support and conveying work surface width direction is provided with compress
Roller, is arranged at intervals with several compress ring plates on cloth pressing roller in the width direction, and compress ring plate lower end is used for and screen cloth contact and by net
Cloth is pressed into slurry.
7. fibre reinforced cement base foam thermal insulation board assembly line as claimed in claim 6, which is characterized in that the cloth pressing roller two
End is installed in rotation on a vertically arranged cloth pressing roller mounting plate, and cloth pressing roller mounting plate passes through cloth pressing roller vertical adjustment machine
Structure can be mounted on to vertical adjustment in compress roller support, and cloth pressing roller vertical adjustment mechanism includes one vertically arranged and can turn
The cloth pressing roller adjusting screw being mounted in compress roller support dynamicly, the helical gear that cloth pressing roller adjusting screw upper end passes through a pair of meshing
It is sequentially connected with a runner shaft, runner shaft one end is fixedly installed with cloth pressing roller and adjusts runner, and cloth pressing roller adjusting screw lower end is matched
It closes on the cloth pressing roller adjusting nut for being fixed on cloth pressing roller mounting plate at one.
8. fibre reinforced cement base foam thermal insulation board assembly line as described in claim 1, which is characterized in that the essence scraper plate peace
Loading board is to be mounted on one piece of essence spaced three pairs on delivery platform conveying direction between each pair of essence scraper plate mounting plate and scrape
Plate.
9. fibre reinforced cement base foam thermal insulation board assembly line as described in claim 1, which is characterized in that the disconnecting device
Including a synchronizing frame, synchronizing frame two sides are fitted on the synchronous guide track for being installed on delivery platform two sides, and can be relied on
Synchronous dynamic mechanism drive with conveying work surface synchronize travel forward；Synchronizing frame rear end is provided with cutting turntable cutter, cutting
Vertically arranged along delivery platform width direction with turntable cutter, cutting is installed in rotation on cutting knife mounting seat with turntable cutter
On, cutting knife mounting seat is slidably mounted in synchronizing frame by the cutting knife slide rail being arranged along delivery platform width direction, synchronous
The cutter transverse sliding mechanism for driving cutting knife mounting seat to slide laterally in cutting knife slide rail is additionally provided on frame；
Synchronizing frame front end is provided with the proximity sensor for detecting substrate position, and the proximity sensor is connected to synchronous dynamic
The engine control terminal of mechanism and cutter transverse sliding mechanism；
Synchronizing frame front end is additionally provided with pressing plate, and pressing plate is horizontally disposed along delivery platform width direction, and pressing plate passes through vertically arranged
Cylinder is mounted in synchronizing frame vertically movablely, and cylinder, which extends downwardly, to be able to drive pressing plate and push down substrate surface.
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| CN201711227453.8A CN107901207B (en) | 2017-11-29 | 2017-11-29 | Fibre reinforced cement base foam thermal insulation board assembly line |
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|---|---|---|---|
| CN201711227453.8A CN107901207B (en) | 2017-11-29 | 2017-11-29 | Fibre reinforced cement base foam thermal insulation board assembly line |
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| CN107901207B true CN107901207B (en) | 2019-06-21 |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109531801B (en) * | 2018-12-29 | 2023-12-19 | 新元果业(山东)集团有限公司 | Prestressed cement column production equipment and production method |
| CN109849172A (en) * | 2019-03-21 | 2019-06-07 | 郑州中天建筑节能有限公司 | The two-sided apparatus of plastering of insulation board |
| CN110788964A (en) * | 2019-11-08 | 2020-02-14 | 宿州市众力保温节能材料股份有限公司 | Heated board compression moulding equipment |
| CN112549281B (en) * | 2020-12-03 | 2022-01-25 | 山东威宝节能科技集团有限公司 | Production line of reinforced cement-based foam heat-insulation sound-insulation board |
| CN114474321B (en) * | 2022-02-23 | 2023-03-10 | 徐州工业职业技术学院 | Conveying posture adjusting device and monitoring method for insulation board production line |
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Denomination of invention: Fiber reinforced cement-based foam heat retaining board production line Effective date of registration: 20191209 Granted publication date: 20190621 Pledgee: Chongqing Longshang financing Company Limited by Guarantee Pledgor: Chongqing Sibeiken Energy-Saving Technology Development Co.,Ltd. Registration number: Y2019500000006 |
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Denomination of invention: Fiber reinforced cement foam insulation board production line Effective date of registration: 20210107 Granted publication date: 20190621 Pledgee: Chongqing Longshang financing Company Limited by Guarantee Pledgor: CHONGQING SIBEIKEN ENERGY-SAVING TECHNOLOGY DEVELOPMENT Co.,Ltd. Registration number: Y2021500000002 |
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Denomination of invention: Fiber reinforced cement foam insulation board production line Effective date of registration: 20211220 Granted publication date: 20190621 Pledgee: Chongqing Longshang financing Company Limited by Guarantee Pledgor: CHONGQING SIBEIKEN ENERGY-SAVING TECHNOLOGY DEVELOPMENT Co.,Ltd. Registration number: Y2021500000071 |