A kind of stainless steel plate production fixation device and its splinting approach
Technical field
The invention belongs to stainless steel plate production technical fields, and in particular to a kind of stainless steel plate production fixation device and its
Splinting approach.
Background technique
The characteristics of steel be intensity it is high, from heavy and light, overall stiffness is good, deformability is strong, therefore for building large span and super
Height, the building of superduty are particularly suitable;Material homogeneity and isotropism are good, belong to perfect elastic body, are best suitable for common engineering
The basic assumption of mechanics;Material plasticity, good toughness can have moderate finite deformation, can bear dynamic load well, and construction period is short,
Its industrialization degree is high, can carry out the high Virtual production of mechanization degree.
The structure that steel construction is made of steel material is one of main building construction types.Structure is mainly by fashioned iron
With the components composition such as girder steel, steel column, steel truss made of steel plate etc., generallyd use between each component or component weld seam, bolt or
Rivet interlacement.Because its self weight is lighter, and easy construction, it is widely used in the fields such as large-sized workshop, venue, Super High.Steel construction
Have the following characteristics that 1, strength of materials height, own wt are light;2, steel toughness, good plasticity, uniform material, high structural reliability;
3, manufacture of steel structure installation mechanization degree is high;4, steel construction good seal performance;5, the heat-resisting not fire resisting of steel construction;6, low-carbon, section
Can, it is environmentally protective, it is reusable.Therefore steel construction is widely applied in building.
In steel building installation, in order to increase the weld strength between three sections of steel pipes, generally between three sections of steel pipes
T-steel plate is set, the end of T-steel plate is nested into the nozzle of steel pipe.T shape steel plate is by stainless steel plate system in the prior art
At mainly including that main steel plate and helper spring in process of production directly weld main steel plate and helper spring on welding bench
Work is connect, the center that helper spring is not welded to main steel plate easily occurs, leads to two sections of horizontal steel tubes stress on T-steel plate
Easily there is steel pipe obscission in unevenness;The plate face for helper spring easily occur is more than the plate face of main steel plate, causes helper spring can not be with steel
Pipe is attached, and influences construction speed;And easily there is shift phenomenon, caused main steel plate in main steel plate and helper spring in welding
It is uneven with the weld welding of helper spring, reduce T-type armor plate strength.
Summary of the invention
Above-mentioned technical problem present in present invention aims to solve the prior art provides a kind of stainless steel plate production use
Main steel plate can be fixed on the positioning in fixation device and its splinting approach, carry out positioning pushing tow to helper spring, and helper spring is accurate
It is welded on the center of main steel plate, so that two sections of horizontal steel tubes uniform force on T-steel plate, prevents steel pipe from falling off, is increased
The stability of three sections of steel pipes;The plate face of strict control helper spring is no more than the plate face of main steel plate, can be quick with steel pipe by helper spring
Connection improves construction speed, while the helper spring that plate face is more than the plate face of main steel plate being excluded, and carries out to underproof helper spring
It recycles;And in welding, main steel plate and helper spring are steadily limited in clamping positioning device, main steel plate and helper spring
Be not in shift phenomenon, so that the welding of the weld of main steel plate and helper spring is uniformly, increase T-type armor plate strength.
In order to solve the above-mentioned technical problem, the present invention adopts the following technical scheme:
A kind of stainless steel plate production fixation device, including clamp platform, it is characterised in that: it clamps platform and is filled equipped with positioning is clamped
It sets, clamping positioning device includes two piece of first clamping plate and two piece of second clamping plate, and the top surface of the first clamping plate and second clamp
The top surface of plate flushes, and two piece of first clamping plate is symmetrical arranged about the middle line for clamping platform, the company of being equipped between two piece of first clamping plate
Fishplate bar, two piece of second clamping plate are symmetrical arranged about the middle line for clamping platform, and the first pressing plate is equipped between two piece of second clamping plate, the
It is equipped with main steel plate between one clamping plate and the second clamping plate, is equipped between the top of the first clamping plate and the top of the second clamping plate
The setting height of second pressing plate, the second pressing plate is identical as the setting height of the first pressing plate, and the second pressing plate limits main steel plate, clamps platform
Equipped with locating piece, locating piece is respectively limited by four angles of main steel plate, and the bottom for clamping platform is equipped with sliding platform, sliding platform
Top be equipped with track, track is equipped with thrustor, and thrustor includes sliding plate and hydraulic device, the top surface of sliding plate with
The top surface for clamping platform flushes, and two button blocks are symmetrically arranged at the top of sliding plate, are equipped with helper spring, hydraulic device between two button blocks
Set on the side of helper spring, the bottom of sliding plate is equipped with U-shaped steel, and U-shaped steel is set on track, and track is equipped with buffer unit, delays
Flushing device is set to and clamps between platform and thrustor, and buffer unit includes mounting base and buffer board, and buffer board is resiliently attached to pacify
It fills on seat.
Further, the top for clamping platform is equipped with localization region, and locating piece is fixed by bolts at localization region.Positioning area
Domain is that basis clamps the center of platform and the length of main steel plate is determined, for determining that locating piece is clamping the setting on platform
Position enables locating piece to limit the transverse shifting of main steel plate.
Further, sliding platform is equipped with placing groove, when the plate face of helper spring is more than the plate face of main steel plate, by the helper spring
It is uniformly placed into placing groove, underproof helper spring can be carried out labeled as unqualified helper spring, then by unqualified helper spring
It recycles.
Further, the side of sliding plate is equipped with height positioning rod, and height positioning rod is equipped with mounting plate, mounting plate fixed hydraulic
Device.Height positioning rod to hydraulic device carry out altitude location, enable the push rod of hydraulic device pass through two button blocks it
Between space, carry out the thrusting action to helper spring.
Further, it is set between mounting base and buffer board there are two spring and single telescopic rod, telescopic rod is set to two springs
Between.When telescopic rod is used for limiting buffer plate, and then locating slip plate, and spring carries out reaction to sliding plate, plays simultaneously
Protective effect to telescopic rod.
A kind of stainless steel plate production splinting approach of fixation device, it is characterised in that include the following steps:
(a) the first clamping plate and the second clamping plate are welded to the top surface for clamping platform: the thickness of selection thickness and main steel plate
Identical first clamping plate and the second clamping plate, then center bullet in the top surface for clamping platform set cross hairs, according to cross hairs
Position, pop up the first clamping plate and the second clamping plate welding position, the distance between two piece of first clamping plate be helper spring
Width, the distance between the first clamping plate and the second clamping plate be main steel plate width, then by the first clamping plate and second
Clamping plate is welded to the top surface for clamping platform according to welding position;
(b) location and installation main steel plate: the position of locating piece is set on clamping platform according to the length of main steel plate, then will be in
It clamps the locating piece on the right side of platform and is installed to and clamp on platform, tighten bolt, then main steel plate is placed into and is clamped on platform, and by main steel plate
It is slid between the first clamping plate and the second clamping plate from left to right, the side of main steel plate is close to the side of locating piece, then
It is clamped being installed in the locating piece clamped on the left of platform on platform, tightens bolt, then the second pressing plate is installed to the first clamping plate
Top and the second clamping plate top between, and connecting plate is installed between two piece of first clamping plate;
(c) it assembles helper spring: selecting the thrustor of design specification, the top surface of sliding plate and the top surface for clamping platform are neat
It is flat, then the push rod of hydraulic device is transferred to initial position, then helper spring is slid into the button block at the top of sliding plate, then will slide
The U-shaped steel for moving board bottom portion is moved on track;
(d) pushing tow helper spring: first installing the first pressing plate between two piece of second clamping plate, the first pressing plate and clamps between platform
Distance be equal to the second pressing plate and clamp the distance between platform, the notch that the second clamping plate and the first pressing plate are formed, then outside using
The winding plant in portion draws sliding plate, and helper spring is mobile to main steel plate direction, when sliding plate just touches buffer board
Plate face when, reduce the hauling speed of winding plant, when sliding plate stop move forward when, stop winding plant work, then
Hydraulic device is opened, the push rod of hydraulic device pushes helper spring, and helper spring is mobile to main steel plate, and observation helper spring enters notch
Situation, helper spring are detached from thrustor, are persistently pushed into helper spring, when helper spring is bonded to each other with main steel plate, stop solution press fitting
Set work;
(e) top surface of main steel plate and the top surface joint of helper spring are welded, T-steel plate is formed;
(f) it exits thrustor: hydraulic device being first returned to initial position, be then turned on the work of winding plant warp, volume
Device acting in opposition sliding plate is raised, sliding plate carries out next piece of helper spring assembly far from platform is clamped;
(g) it shapes work to T-steel plate: the first pressing plate is removed from the second clamping plate, while by the second pressing plate from the
It removes at the top of one clamping plate and the top of the second clamping plate, then is sling T-steel plate using boom hoisting, T-steel plate is de-
From the first clamping plate and the second clamping plate, then to T-steel plate turn-over, the bottom surface for welding main steel plate connects with the bottom surface of helper spring
Place.
Further, in step (d), when helper spring is stuck in notch, stop the work of hydraulic device pushing tow, artificially by secondary steel
Plate takes out, and does on the surface of helper spring and do not conform to case marking, and then underproof helper spring is placed in placing groove, then opens
The work of winding plant warp is opened, winding plant acting in opposition sliding plate, sliding plate is separate to clamp platform.
The present invention is by adopting the above-described technical solution, have the advantages that
The positioning device that clamps in the present invention includes two piece of first clamping plate and two piece of second clamping plate, two piece of first clamping
It is equipped with connecting plate between plate, increases the globality for clamping positioning device, the distance between the first clamping plate and the second clamping plate are
The width of main steel plate, main steel plate location and installation are mainly that will be installed to clamp on platform in the locating piece clamped on the right side of platform, are tightened
Bolt, then main steel plate is placed into and is clamped on platform, and main steel plate is slid into the first clamping plate and the second clamping plate from left to right
Between, the side of main steel plate is close to the side of locating piece, then will be installed in the locating piece clamped on the left of platform and clamp platform
On, bolt is tightened, limits main steel plate transverse shifting using four pieces of locating pieces, while longitudinally moving using the second pressing plate limitation main steel plate
It is dynamic, main steel plate can be positioned and be fixed on the center for clamping platform;The distance between two piece of second clamping plate is the width of helper spring
Degree, in pushing tow helper spring, thrustor is moved together with helper spring, main to provide power by hoist engine, works as thrustor
When limit is at buffer unit, using hydraulic device pushing tow helper spring, button block carries out guiding role to helper spring, when helper spring into
When entering the notch of the second clamping plate and the first pressing plate, helper spring is detached from thrustor, under the action of the push rod of hydraulic device, the
Two clamping plates carry out guiding role to helper spring, can carry out positioning pushing tow to helper spring in this way, helper spring is precisely welded on master
The center of steel plate increases by three Duan Gangguan so that two sections of horizontal steel tubes uniform force on T-steel plate, prevents steel pipe from falling off
Stability.
The top surface of the first clamping plate and the top surface of the second clamping plate flush in the present invention, at the same two piece of first clamping plate about
The middle line for clamping platform is symmetrical arranged, and two piece of second clamping plate is symmetrical arranged about the middle line for clamping platform, and the second pressing plate is set
Set height it is identical as the setting height of the first pressing plate, i.e. the second pressing plate and clamp at a distance from platform equal to the first pressing plate with clamp platform
Distance.When the plate face of helper spring is more than the plate face of main steel plate, helper spring cannot be introduced into the second clamping plate and the first pressing plate
It, can be according to the thickness of the thickness limit helper spring of main steel plate, strict control after the thickness of main steel plate carries out strict regulations in notch
The plate face of helper spring is no more than the plate face of main steel plate, can quickly connect helper spring with steel pipe, raising construction speed, while by plate
Face is more than that the helper spring of the plate face of main steel plate excludes, and is recycled to underproof helper spring.
In welding, main steel plate and helper spring steadily limit in clamping positioning device the present invention, first weld main steel plate
Top surface and helper spring top surface joint, then T-steel plate is sling using boom hoisting, T-steel plate is detached from the first clamping plate
The bottom surface of main steel plate and the bottom surface joint of helper spring, welding process are welded then to T-steel plate turn-over with the second clamping plate
Middle main steel plate and helper spring are not in shift phenomenon, so that the welding of the weld of main steel plate and helper spring is uniformly, increase T-steel
Plate intensity.
Detailed description of the invention
The present invention will be further explained below with reference to the attached drawings:
Structural schematic diagram when Fig. 1 is pushing tow helper spring of the present invention;
Fig. 2 be the present invention welding main steel plate top surface and helper spring top surface joint when structural schematic diagram;
Fig. 3 is the structural schematic diagram that the present invention exits thrustor;
Fig. 4 is the structural schematic diagram that platform is clamped in the present invention;
Fig. 5 is the structural schematic diagram that positioning device is clamped in the present invention;
Fig. 6 is the structural schematic diagram of locating piece in the present invention;
Fig. 7 is the structural schematic diagram of buffer unit in the present invention;
Fig. 8 is the structural schematic diagram of thrustor in the present invention.
In figure, 1- clamps platform;2- clamps positioning device;The first clamping plate of 3-;The second clamping plate of 4-;5- connecting plate;6-
One pressing plate;The second pressing plate of 7-;8- main steel plate;9- locating piece;10- sliding platform;11- track;12- thrustor;13- sliding
Plate;14- hydraulic device;15- button block;16- helper spring;17-U fashioned iron;18- buffer unit;19- mounting base;20- buffer board;
The localization region 21-;22- bolt;23- placing groove;24- height positioning rod;25- mounting plate;26- spring;27- telescopic rod.
Specific embodiment
As shown in Figures 1 to 8, it is a kind of stainless steel plate production fixation device of the present invention, including clamps platform 1, clamps platform 1
Equipped with clamping positioning device 2.Clamping positioning device 2 includes two piece of first clamping plate 3 and two piece of second clamping plate 4, and first clamps
The top surface of plate 3 and the top surface of the second clamping plate 4 flush.Two piece of first clamping plate 3 is symmetrical arranged about the middle line for clamping platform 1, and two
Connecting plate 5 is equipped between the first clamping plate of block 3, connecting plate 5 increases the globality for clamping positioning device 2.Two piece of second clamping plate 4
It is symmetrical arranged about the middle line for clamping platform 1, the first pressing plate 6 is equipped between two piece of second clamping plate 4.First clamping plate 3 and second
It is equipped with main steel plate 8 between clamping plate 4, the second pressing plate 7 is equipped between the top of the first clamping plate 3 and the top of the second clamping plate 4,
The setting height of second pressing plate 7 is identical as the setting height of the first pressing plate 6, and the second pressing plate 7 limits main steel plate 8.Platform 1 is clamped to be equipped with
Locating piece 9, locating piece 9 is L-shaped, and locating piece 9 is respectively limited by four angles of main steel plate 8.The top for clamping platform 1, which is equipped with, determines
Position region 21, locating piece 9 are fixed at localization region 21 by bolt 22.Localization region 21 is according to the centre bit for clamping platform 1
It sets and is determined with the length of main steel plate 8, for determining that locating piece 9 is clamping the setting position on platform 1, enable locating piece 9
Limit the transverse shifting of main steel plate 8.
The bottom for clamping platform 1 is equipped with sliding platform 10, and the top of sliding platform 10 is equipped with track 11, and track 11 is equipped with
Thrustor 12.Thrustor 12 includes sliding plate 13 and hydraulic device 14, the top surface of sliding plate 13 and the top surface for clamping platform 1
It flushes.The top of sliding plate 13 is symmetrically arranged with two button blocks 15, is equipped with helper spring 16 between two button blocks 15, hydraulic device 14 is set
In the side of helper spring 16.The bottom of sliding plate 13 is equipped with U-shaped steel 17, and U-shaped steel 17 is set on track 11.The side of sliding plate 13
Equipped with height positioning rod 24, height positioning rod 24 is equipped with mounting plate 25,25 fixed hydraulic device 14 of mounting plate.Height positioning rod 24
Altitude location is carried out to hydraulic device 14, the push rod of hydraulic device 14 is enabled to pass through the space between two button blocks 15,
Carry out the thrusting action to helper spring 16.Track 11 is equipped with buffer unit 18, and buffer unit 18, which is set to, clamps platform 1 and pushing tow dress
It sets between 12.Buffer unit 18 includes mounting base 19 and buffer board 20, and buffer board 20 is resiliently attached in mounting base 19.Mounting base
It is set between 19 and buffer board 20 there are two spring 26 and single telescopic rod 27, telescopic rod 27 is set between two springs 26.When stretching
Contracting bar 27 is used for limiting buffer plate 20, and then locating slip plate 13, and spring 26 carries out reaction to sliding plate 13, rises simultaneously
To the protective effect to telescopic rod 27.
Sliding platform 10 is equipped with placing groove 23, when the plate face of helper spring 16 is more than the plate face of main steel plate 8, by the helper spring
16 are labeled as unqualified helper spring 16, then unqualified helper spring 16 is uniformly placed into placing groove 23, can be to underproof pair
Steel plate 16 is recycled.
A kind of stainless steel plate production splinting approach of fixation device, includes the following steps:
(a) the first clamping plate 3 and the second clamping plate 4 are welded to the top surface for clamping platform 1: selection thickness and main steel plate 8
Identical first clamping plate 3 of thickness and the second clamping plate 4, then cross hairs is set in the center bullet for clamping the top surface of platform 1, according to
The welding position of the first clamping plate 3 and the second clamping plate 4 is popped up in the position of cross hairs, between two piece of first clamping plate 3 away from
From the width for helper spring 16, the distance between the first clamping plate 3 and the second clamping plate 4 are the width of main steel plate 8, then will
First clamping plate 3 and the second clamping plate 4 are welded to the top surface for clamping platform 1 according to welding position.
(b) location and installation main steel plate 8: the position of locating piece 9 being arranged according to the length of main steel plate 8 on clamping platform 1, then
It is clamped being installed in the locating piece 9 for clamping 1 right side of platform on platform 1, tightens bolt 22.Main steel plate 8 is placed into again and clamps platform 1
On, and main steel plate 8 is slid into from left to right between the first clamping plate 3 and the second clamping plate 4, the side of main steel plate 8 is close to
The side of locating piece 9.Then it will be installed to and clamped on platform 1 in the locating piece 9 for clamping 1 left side of platform, tighten bolt 22.Again by
Two pressing plates 7 are installed between the top of the first clamping plate 3 and the top of the second clamping plate 4, and between two piece of first clamping plate 3
Connecting plate 5 is installed.
(c) it assembles helper spring 16: selecting the thrustor 12 of design specification, the top surface of sliding plate 13 and clamp platform 1
Top surface flushes, then the push rod of hydraulic device 14 is transferred to initial position, and helper spring 16 is then slid into 13 top of sliding plate
In button block 15, then the U-shaped steel 17 of 13 bottom of sliding plate is moved on track 11.
(d) pushing tow helper spring 16: first installing the first pressing plate 6 between two piece of second clamping plate 4, the first pressing plate 6 with clamp
The distance between platform 1 is equal to the second pressing plate 7 and clamps the distance between platform 1, the slot that the second clamping plate 4 and the first pressing plate 6 are formed
Mouthful.The winding plant outside draws sliding plate 13 again, and helper spring 16 is mobile to 8 direction of main steel plate.Work as sliding
When plate 13 has just touched the plate face of buffer board 20, reduce the hauling speed of winding plant.When sliding plate 13 stops moving forward,
Stop winding plant work.It is then turned on hydraulic device 14, the push rod of hydraulic device 14 pushes helper spring 16, and helper spring 16 is to master
The case where steel plate 8 is mobile, and observation helper spring 16 enters notch.When helper spring 16 is stuck in notch, stops hydraulic device 14 and push up
Work is pushed away, artificially takes out helper spring 16, and is done on the surface of helper spring 16 and does not conform to case marking, then by underproof secondary steel
Plate 16 is placed in placing groove 23.It is then turned on the work of winding plant warp, winding plant acting in opposition sliding plate 13, sliding plate 13
It is separate to clamp platform 1.Helper spring 16 is detached from thrustor 12, is persistently pushed into helper spring 16, when helper spring 16 and main steel plate 8 mutually paste
When conjunction, stops hydraulic device 14 and work.
(e) top surface of main steel plate 8 and the top surface joint of helper spring 16 are welded, T-steel plate is formed.
(f) it exits thrustor 12: hydraulic device 14 being first returned to initial position, be then turned on winding plant warp work
Make, realizes that the positive volume of winding plant and warp work using fixed pulley and two hooks, winding plant acting in opposition sliding plate
13, sliding plate 13 carries out next block of helper spring 16 and assembles far from platform 1 is clamped.
(g) to T-steel plate shape work: the first pressing plate 6 is removed from the second clamping plate 4, at the same by the second pressing plate 7 from
It is removed at the top of first clamping plate 3 and the top of the second clamping plate 4.T-steel plate is sling using boom hoisting again, T-steel
Plate is detached from the first clamping plate 3 and the second clamping plate 4, then to T shape steel plate turn-over, welds bottom surface and the helper spring 16 of main steel plate 8
Bottom surface joint.
In the present invention clamp positioning device 2 include two piece of first clamping plate 3 and two piece of second clamping plate 4, two piece first
Be equipped with connecting plate 5 between clamping plate 3, increase and clamp the globality of positioning device 2, the first clamping plate 3 and the second clamping plate 4 it
Between distance be main steel plate 8 width, 8 location and installation of main steel plate is mainly that will be installed in the locating piece 9 for clamping the right side of platform 1
It clamps on platform 1, tightens bolt 22, then main steel plate 8 is placed into and is clamped on platform 1, and main steel plate 8 is slid into first from left to right
Between clamping plate 3 and the second clamping plate 4, the side of main steel plate 8 is close to the side of locating piece 9, then will be in and clamp platform 1
The locating piece 9 in left side, which is installed to, to be clamped on platform 1, and bolt 22 is tightened, and limits 8 transverse shifting of main steel plate using four pieces of locating pieces 9, together
The second pressing plate of Shi Caiyong 7 limits main steel plate 8 and vertically moves, and can position main steel plate 8 and be fixed on the center for clamping platform 1;Two
The distance between second clamping plate of block 4 is the width of helper spring 16, in pushing tow helper spring 16, thrustor 12 and helper spring 16
It moves together, it is main to provide power by hoist engine, when the limit of thrustor 12 is at buffer unit 18, using hydraulic device
14 pushing tow helper springs 16, button block 15 carry out guiding role to helper spring 16, when helper spring 16 enters the second clamping plate 4 and first
When the notch of pressing plate 6, helper spring 16 is detached from thrustor 12, and under the action of the push rod of hydraulic device 14, the second clamping plate 4 is right
Helper spring 16 carries out guiding role, can carry out positioning pushing tow to helper spring 16 in this way, helper spring 16 is precisely welded on main steel plate 8
Center increase the steady of three sections of steel pipes so that two sections of horizontal steel tubes uniform force on T-steel plate, prevents steel pipe from falling off
It is qualitative.
The top surface of the first clamping plate 3 and the top surface of the second clamping plate 4 flush in the present invention, while two piece of first clamping plate 3
It is symmetrical arranged about the middle line for clamping platform 1, two piece of second clamping plate 4 is symmetrical arranged about the middle line for clamping platform 1, and the second pressure
The setting height of plate 7 is identical as the setting height of the first pressing plate 6, i.e. the second pressing plate 7 with clamp at a distance from platform 1 equal to the first pressing plate
6 with clamp at a distance from platform 1.When the plate face of helper spring 16 is more than the plate face of main steel plate 8, helper spring 16 cannot be introduced into the second folder
It, can be according to the thickness limit of main steel plate 8 after the thickness of main steel plate 8 carries out strict regulations in the notch of tight plate 4 and the first pressing plate 6
The thickness of helper spring 16, the plate face of strict control helper spring 16 are no more than the plate face of main steel plate 8, can be by helper spring 16 and steel pipe
Quickly connection improves construction speed, while the helper spring 16 that plate face is more than the plate face of main steel plate 8 being excluded, to underproof pair
Steel plate 16 is recycled.
In welding, main steel plate 8 and helper spring 16 steadily limit in clamping positioning device 2 present invention, first welding master
The top surface of steel plate 8 and the top surface joint of helper spring 16, then sling T-steel plate using boom hoisting, T-steel plate is detached from first
Clamping plate 3 and the second clamping plate 4, then to T-steel plate turn-over, the bottom surface for welding main steel plate 8 connects with the bottom surface of helper spring 16
Locate, main steel plate 8 and helper spring 16 are not in shift phenomenon in welding process, so that the weld of main steel plate 8 and helper spring 16
Welding uniformly, increases T-type armor plate strength.
The above is only specific embodiments of the present invention, but technical characteristic of the invention is not limited thereto.It is any with this hair
Based on bright, to solve essentially identical technical problem, essentially identical technical effect is realized, made simple change, etc.
With replacement or modification etc., all it is covered by among protection scope of the present invention.