CN107899570A - Integral catalyzer for super low concentration methyl hydride combustion and preparation method thereof - Google Patents

Integral catalyzer for super low concentration methyl hydride combustion and preparation method thereof Download PDF

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Publication number
CN107899570A
CN107899570A CN201711216857.7A CN201711216857A CN107899570A CN 107899570 A CN107899570 A CN 107899570A CN 201711216857 A CN201711216857 A CN 201711216857A CN 107899570 A CN107899570 A CN 107899570A
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cord
beaker
pdcl
low concentration
dry
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和娴娴
栗勇田
王雪娇
郭清
张兆祥
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Qinhuangdao Tian Da Environmental Protection Research Institute Co Ltd
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Qinhuangdao Tian Da Environmental Protection Research Institute Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/38Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
    • B01J23/40Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals of the platinum group metals
    • B01J23/44Palladium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/50Catalysts, in general, characterised by their form or physical properties characterised by their shape or configuration
    • B01J35/56Foraminous structures having flow-through passages or channels, e.g. grids or three-dimensional monoliths

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Catalysts (AREA)

Abstract

The present invention relates to a kind of catalyst, in particular to a kind of integral catalyzer for super low concentration methyl hydride combustion and preparation method thereof.Wherein integral catalyzer includes carrier, coating and noble metal, and the carrier is cordierite honeycomb ceramic, its specific surface area is 0.81m2/ g, aperture 3mm;The coating is γ Al2O3Tie coat, Al in the tie coat2O3Mass percentage be 5% 10%, the noble metal be that the mass percentage of palladium Pd, the Pd are 0.1% 2%.The preparation method of the catalyst is simple, the ignition temperature of methane can be reduced to 450 550 DEG C, and conversion ratio can reach more than 90%;In addition the γ Al that prepared by the present invention2O3Coating adhesion is preferable, not easily to fall off, and coating is more smooth on cordierite honeycomb ceramic, and has preferable load effect to Pd.

Description

Integral catalyzer for super low concentration methyl hydride combustion and preparation method thereof
Technical field
The present invention relates to a kind of catalyst, is urged in particular to a kind of monoblock type for super low concentration methyl hydride combustion Agent and preparation method thereof.
Background technology
Coal mine methane refers to the coal mine gas that methane concentration is less than 0.75%, in coal production process, has a large amount of coals Ore deposit idle air excludes, but since the methane concentration of coal mine methane is low, Collection utilization is very difficult, for a long time, most coals Ore deposit idle air does not take any measure, is just directly discharged in air, not only causes greenhouse effects, also creates mass energy Waste.
In recent years, as national energy-saving emission reduction policy requirements, coal mine methane have obtained preferable processing.Its main processing Technology is hot counter-current catalytic combustion technology, however using above-mentioned technology coal mine methane is handled when, it is necessary to catalyst carry out It is combustion-supporting, improve the thermal efficiency of methane.Show according to the study, 1% methane be less than for the methane of super low concentration, especially concentration, Precious metals pd shows higher activity, but the technology is due to the use of porous thermal storage ceramic, in actual operation, often The monoblock type fine catalyst of rule is easily broken up by air-flow and blocks duct, the efficiency of combustion of the coal mine methane seriously affected.
In existing integral catalyzer preparation process, the preparation and coating of collosol coating and the load of noble metal are catalysis Difficult point prepared by agent.Collosol concentration is too thick, easily blocks the duct of honeycomb ceramic carrier, collosol concentration is too low, and caking property is not It is good, cause coating easily to come off;The mode of loading of noble metal has an effect on the generation and arrangement of crystalline form, so as to influence catalyst Activity.
The content of the invention
In view of the above-mentioned problems, it is an object of the invention to provide a kind of monoblock type catalysis for super low concentration methyl hydride combustion Agent and preparation method thereof.
To achieve the above object, the present invention uses following technical scheme:
A kind of integral catalyzer for super low concentration methyl hydride combustion, including carrier, coating and noble metal, the carrier For cordierite honeycomb ceramic, its specific surface area is 0.81m2/ g, aperture 3mm;The coating is γ-Al2O3Tie coat, institute Al in the tie coat stated2O3Mass percentage be 5%-10%, the noble metal is the quality hundred of palladium Pd, the Pd It is 0.1%-2% to divide content.
A kind of preparation method of integral catalyzer for super low concentration methyl hydride combustion is:
Step 1:Cordierite honeycomb ceramic is cleaned with deionized water, the dust in its surface and hole is removed, dries in the air naturally It is put into after dry in baking oven and dries 2h in 110 DEG C, it is 8%-10%'s that the cordierite honeycomb ceramic after drying, which is placed in equipped with concentration, Soaked in salpeter solution beaker, until being completely immersed in, then beaker is sealed with masking foil, stands 1.5h- at normal temperatures 2h, takes out cordierite honeycomb ceramic, and is cleaned with deionized water, is placed again into after naturally dry in baking oven in 120 DEG C of drying 3h, is then placed in Muffle furnace again, calcines 2h in 450 DEG C, obtains the cordierite honeycomb ceramic of preliminary treatment, i.e. cord;
Step 2:Boehmite dry glue powder is placed in beaker, deionized water is added, then it is adjusted with nitric acid Section, 3-4 is adjusted to by pH value, after stirring 15min with glass bar, obtains Aluminum sol, then the poly- second two of 1ml is added into Aluminum sol Beaker, is then placed on magnetic stirring apparatus by alcohol, and design temperature is 15-20 DEG C, high-speed stirred 2h, after standing, obtains γ-Al2O3 Colloidal sol;
Step 3:The cord obtained in step 1 is fixed with thin wire, and is at the uniform velocity vertically put into what step 2 obtained γ-Al2O3In colloidal sol, it is submerged completely, after standing 20min-30min, cord is at the uniform velocity pulled out, blows off what is blocked in hole Aluminum sol, stands dry at room temperature, be placed in baking oven, 3h-4h is dried at 120 DEG C, then by the cord after drying It is placed in Muffle furnace, the calcination 3h at 400 DEG C -550 DEG C;γ-the Al that step 2 obtains are placed into after taking-up2O3In colloidal sol, make It is submerged completely, after standing 20min-30min, cord is at the uniform velocity pulled out, blows off the Aluminum sol blocked in hole, at room temperature Standing is dried, and is placed in baking oven, and 3h-4h is dried at 120 DEG C, and then the cord after drying is placed in Muffle furnace, Calcination 3h at 400 DEG C -550 DEG C, so repeats 3-5 times, that is, γ-Al is made2O3γ-the Al that coating rate is about 5%-10%2O3/ cord;
Step 4:γ-the Al that will be obtained in step 32O3γ-the Al that coating rate is about 5%-10%2O3/ cordd is placed in PdCl2In dilute solution, and it is heated, until PdCl2After dilute solution is evaporated completely, γ-Al are taken out2O3/ cord, Liquid Residue is blown out, is placed in air and naturally dries to two γ-Al2O3Do not bonded mutually between/cord, be then placed on baking oven In, in 100 DEG C of -120 DEG C of drying 2h, by the γ-Al after drying2O3/ cord is placed in the hydrazine hydrate that concentration is 1%, to your gold Category Pd carries out reduction dipping reductase 12 h and obtains the integral catalyzer of the present invention for super low concentration methyl hydride combustion, That is Pd- γ-Al2O3/cord。
Further, the PdCl2The preparation method of dilute solution is:
Weigh in the balance and take PdCl2Solid is put into beaker, adds 100ml ultra-pure waters, instills concentrated hydrochloric acid, wherein PdCl2's Weight and the volume ratio of concentrated hydrochloric acid are 1:2, beaker is placed on magnetic stirring apparatus after being stirred evenly with glass bar, temperature setting For 50 DEG C, at the uniform velocity stir, until solid is completely dissolved, PdCl is so made2Solution.
The invention has the advantages that:The integral catalyzer Pd prepared in the present invention is complete in carrier surface crystalline form It is whole, it is evenly distributed, preparation process is simple, and noble metal dosage is few, is especially less than 1% methane to concentration to super low concentration methane There is preferable catalytic activity, greatly reduce the temperature of methane catalytic combustion, to the methane that concentration is 0.5%, the catalyst energy The ignition temperature of methane is reduced to 450-550 DEG C, and conversion ratio can reach more than 90%;In addition the γ that prepared by the present invention- Al2O3Coating adhesion is preferable, not easily to fall off, and coating is more smooth on cordierite honeycomb ceramic, and has to Pd preferable negative Carry effect.
Embodiment
Below in conjunction with the embodiment of the present invention, the technical solution in the embodiment of the present invention is clearly and completely described, Obviously, described embodiment is only part of the embodiment of the present invention, instead of all the embodiments.Based in the present invention Embodiment, those of ordinary skill in the art's all other embodiments obtained without making creative work, Belong to the scope of protection of the invention.
Embodiment one
A kind of integral catalyzer for super low concentration methyl hydride combustion, including carrier, coating and noble metal, the carrier For cordierite honeycomb ceramic, its specific surface area is 0.81m2/ g, aperture 3mm;The coating is γ-Al2O3Tie coat, institute Al in the tie coat stated2O3Mass percentage be 5%-10%, the noble metal is the quality hundred of palladium Pd, the Pd It is 2% to divide content.
A kind of preparation method of integral catalyzer for super low concentration methyl hydride combustion is:
Step 1:Cordierite honeycomb ceramic is cleaned with deionized water, the dust in its surface and hole is removed, dries in the air naturally It is put into after dry in baking oven and dries 2h in 110 DEG C, the cordierite honeycomb ceramic after drying is placed in equipped with the nitric acid that concentration is 10% Soaked in solution beaker, until being completely immersed in, then sealed beaker with masking foil, when standing 2 is small at normal temperatures, taken Go out cordierite honeycomb ceramic, and cleaned with deionized water, is placed again into after naturally dry in baking oven when 120 DEG C of drying 3 are small, Then it is placed in again in Muffle furnace, when 450 DEG C of calcinings 2 are small, obtains the cordierite honeycomb ceramic of preliminary treatment, i.e. cord;
Step 2:10g boehmite dry glue powders are placed in beaker, 100ml deionized waters are added, then with 5ml nitre Acid is adjusted, and pH value is adjusted to 3.8, after stirring 15min with glass bar, obtains Aluminum sol, then add into Aluminum sol Enter 1ml polyethylene glycol, then beaker is placed on magnetic stirring apparatus, design temperature is 20 DEG C, high-speed stirred 2h, after standing, is obtained To γ-Al2O3Colloidal sol, its colloid solid content are 10%;
Step 3:The cord obtained in step 1 is fixed with thin wire, and is at the uniform velocity vertically put into what step 2 obtained γ-Al2O3In colloidal sol, it is submerged completely, after standing 20min, cord is at the uniform velocity pulled out, it is molten to blow off the aluminium blocked in hole Glue, stands dry at room temperature, be placed in baking oven, 3h is dried at 120 DEG C, the cord after drying then is placed in horse Not in stove, the calcination 3h at 550 DEG C;γ-the Al that step 2 obtains are placed into after taking-up2O3In colloidal sol, it is set to be submerged completely, After standing 20min, cord is at the uniform velocity pulled out, blows off the Aluminum sol blocked in hole, stood dry at room temperature, be placed on baking In case, 3h is dried at 120 DEG C, then the cord after drying is placed in Muffle furnace, the calcination 3h at 550 DEG C, so repeatedly 4 It is secondary, that is, γ-Al are made2O3γ-the Al that coating rate is about 7.1%2O3/cord;
Step 4:Weigh in the balance and take PdCl2Solid 1g is some in beaker, adds 100ml ultra-pure waters, instills the dense salt of 2ml Beaker, is placed on magnetic stirring apparatus by acid after being stirred evenly with glass bar, and temperature is set as 50 DEG C, at the uniform velocity stirs, until solid It is completely dissolved, PdCl is so made2Solution;
Then γ-the Al that will be obtained in step 32O3γ-the Al that coating rate is about 7.1%2O3/ cord is placed in PdCl2Dilution In solution, and it is heated, until PdCl2After dilute solution is evaporated completely, γ-Al are taken out2O3/ cord, blowout residual Liquid, is placed in air and naturally dries to two γ-Al2O3Do not bond mutually, be then placed in baking oven, in 120 between/cord DEG C drying 2h, by the γ-Al after drying2O3/ cord is placed in the hydrazine hydrate that concentration is 1%, and reduction leaching is carried out to precious metals pd Stain reductase 12 h obtains the integral catalyzer of the present invention for super low concentration methyl hydride combustion, i.e. Pd- γ-Al2O3/ The mass percentage of cord, its Pd are 2%.
Embodiment two
A kind of integral catalyzer for super low concentration methyl hydride combustion, including carrier, coating and noble metal, the carrier For cordierite honeycomb ceramic, its specific surface area is 0.81m2/ g, aperture 3mm;The coating is γ-Al2O3Tie coat, institute Al in the tie coat stated2O3Mass percentage be 5%-10%, the noble metal is the quality hundred of palladium Pd, the Pd It is 0.5% to divide content;Its preparation method is as follows:
Step 1:It is identical with the method for embodiment one;
Step 2:8g boehmite dry glue powders are placed in beaker, 100ml deionized waters is added, then uses 3.5ml Nitric acid is adjusted, and pH value is adjusted to 3.5, after stirring 15min with glass bar, obtains Aluminum sol, then into Aluminum sol 1ml polyethylene glycol is added, then beaker is placed on magnetic stirring apparatus, design temperature is 20 DEG C, high-speed stirred 2h, after standing, Obtain γ-Al2O3Colloidal sol, its colloid solid content are 8%;
Step 3:The cord obtained in step 1 is fixed with thin wire, and is at the uniform velocity vertically put into what step 2 obtained γ-Al2O3In colloidal sol, it is submerged completely, after standing 20min, cord is at the uniform velocity pulled out, it is molten to blow off the aluminium blocked in hole Glue, stands dry at room temperature, be placed in baking oven, 3h is dried at 120 DEG C, the cord after drying then is placed in horse Not in stove, the calcination 3h at 550 DEG C;γ-the Al that step 2 obtains are placed into after taking-up2O3In colloidal sol, it is set to be submerged completely, After standing 20min, cord is at the uniform velocity pulled out, blows off the Aluminum sol blocked in hole, stood dry at room temperature, be placed on baking In case, 3h is dried at 120 DEG C, then the cord after drying is placed in Muffle furnace, the calcination 3h at 550 DEG C, so repeats 4 times, that is, γ-Al are made2O3γ-the Al that coating rate is about 5%2O3/cord;
Step 4:Weigh in the balance and take PdCl2Solid 0.25g is some in beaker, adds 100ml ultra-pure waters, instills 0.5ml Beaker, is placed on magnetic stirring apparatus by concentrated hydrochloric acid after being stirred evenly with glass bar, and temperature is set as 50 DEG C, at the uniform velocity stirs, until Solid is completely dissolved, and PdCl is so made2Solution;
Then γ-the Al that will be obtained in step 32O3γ-the Al that coating rate is about 7.1%2O3/ cord is placed in PdCl2Dilution In solution, and it is heated, until PdCl2After dilute solution is evaporated completely, γ-Al are taken out2O3/ cord, blowout residual Liquid, is placed in air and naturally dries to two γ-Al2O3Do not bond mutually, be then placed in baking oven, in 120 between/cord DEG C drying 2h, by the γ-Al after drying2O3/ cord is placed in the hydrazine hydrate that concentration is 1%, and reduction leaching is carried out to precious metals pd Stain reductase 12 h obtains the integral catalyzer of the present invention for super low concentration methyl hydride combustion, i.e. Pd- γ-Al2O3/ The mass percentage of cord, its Pd are 0.5%.
Moreover, it will be appreciated that although the present specification is described in terms of embodiments, not each embodiment is only wrapped Containing an independent technical solution, this narrating mode of specification is only that those skilled in the art should for clarity Using specification as an entirety, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art It is appreciated that other embodiment.

Claims (3)

1. a kind of integral catalyzer for super low concentration methyl hydride combustion, including carrier, coating and noble metal, the carrier are Cordierite honeycomb ceramic, its specific surface area are 0.81m2/ g, aperture 3mm;The coating is γ-Al2O3Tie coat, it is described Al in tie coat2O3Mass percentage be 5%-10%, the noble metal is that the quality percentage of palladium Pd, the Pd contain Measure as 0.1%-2%.
A kind of 2. preparation method of integral catalyzer for super low concentration methyl hydride combustion in claim 1, it is characterised in that: Include the following steps:
Step 1:Cordierite honeycomb ceramic is cleaned with deionized water, removes the dust in its surface and hole, after naturally dry It is put into baking oven and dries 2h in 110 DEG C, the cordierite honeycomb ceramic after drying is placed in equipped with the nitric acid that concentration is 8%-10% Soaked in solution beaker, until being completely immersed in, then beaker is sealed with masking foil, stands 1.5h-2h at normal temperatures, is taken Go out cordierite honeycomb ceramic, and cleaned with deionized water, be placed again into after naturally dry in baking oven and dry 3h in 120 DEG C, then It is placed in again in Muffle furnace, calcines 2h in 450 DEG C, obtain the cordierite honeycomb ceramic of preliminary treatment, i.e. cord;
Step 2:Boehmite dry glue powder is placed in beaker, adds deionized water, it is then adjusted with nitric acid, PH value is adjusted to 3-4, after stirring 15min with glass bar, obtains Aluminum sol, then 1ml polyethylene glycol is added into Aluminum sol, so Beaker is placed on magnetic stirring apparatus afterwards, design temperature is 15-20 DEG C, high-speed stirred 2h, after standing, obtains γ-Al2O3Colloidal sol;
Step 3:The cord obtained in step 1 is fixed with thin wire, and be at the uniform velocity vertically put into γ that step 2 obtains- Al2O3In colloidal sol, it is submerged completely, after standing 20min-30min, cord is at the uniform velocity pulled out, it is molten to blow off the aluminium blocked in hole Glue, stands dry at room temperature, be placed in baking oven, 3h-4h is dried at 120 DEG C, be then placed in the cord after drying In Muffle furnace, the calcination 3h at 400 DEG C -550 DEG C;γ-the Al that step 2 obtains are placed into after taking-up2O3In colloidal sol, make its complete It is submerged, after standing 20min-30min, cord is at the uniform velocity pulled out, blows off the Aluminum sol blocked in hole, stands dry in the air at room temperature It is dry, be placed in baking oven, 3h-4h dried at 120 DEG C, then the cord after drying is placed in Muffle furnace, 400 DEG C- Calcination 3h at 550 DEG C, so repeats 3-5 times, that is, γ-Al is made2O3γ-the Al that coating rate is about 5%-10%2O3/cord;
Step 4:γ-the Al that will be obtained in step 32O3γ-the Al that coating rate is about 5%-10%2O3/ cord is placed in PdCl2It is dilute Release in solution, and it is heated, until PdCl2After dilute solution is evaporated completely, γ-Al are taken out2O3/ cord, blowout residual Liquid, is placed in air and naturally dries to two γ-Al2O3Do not bond mutually, be then placed in baking oven, in 100 between/cord DEG C of -120 DEG C drying 2h, by the γ-Al after drying2O3/ cord is placed in the hydrazine hydrate that concentration is 1%, and precious metals pd is gone back Original dipping reductase 12 h is to obtain the integral catalyzer of the present invention for super low concentration methyl hydride combustion, i.e. Pd- γ- Al2O3/cord。
3. a kind of preparation method of integral catalyzer for super low concentration methyl hydride combustion according to claim 2, its It is characterized in that:The PdCl2The preparation method of dilute solution is:
Weigh in the balance and take PdCl2Solid is put into beaker, adds 100ml ultra-pure waters, instills concentrated hydrochloric acid, wherein PdCl2Weight with The volume ratio of concentrated hydrochloric acid is 1:2, beaker is placed on magnetic stirring apparatus after being stirred evenly with glass bar, temperature is set as 50 DEG C, At the uniform velocity stir, until solid is completely dissolved, PdCl is so made2Solution.
CN201711216857.7A 2017-11-28 2017-11-28 Integral catalyzer for super low concentration methyl hydride combustion and preparation method thereof Pending CN107899570A (en)

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CN109847739A (en) * 2019-03-26 2019-06-07 福州大学 A kind of method of modifying of Pd/ γ-aluminum trioxide catalyst

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Application publication date: 20180413