CN107893663A - A kind of replaceable doctor blade device of normal pressure - Google Patents

A kind of replaceable doctor blade device of normal pressure Download PDF

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Publication number
CN107893663A
CN107893663A CN201711427373.7A CN201711427373A CN107893663A CN 107893663 A CN107893663 A CN 107893663A CN 201711427373 A CN201711427373 A CN 201711427373A CN 107893663 A CN107893663 A CN 107893663A
Authority
CN
China
Prior art keywords
cylinder
replaceable
doctor blade
replaceable blade
scraper
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201711427373.7A
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Chinese (zh)
Inventor
王杜娟
叶蕾
张家年
张世伟
张琳
于庆增
代顺义
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
China Railway Engineering Equipment Group Co Ltd CREG
Original Assignee
China Railway Engineering Equipment Group Co Ltd CREG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by China Railway Engineering Equipment Group Co Ltd CREG filed Critical China Railway Engineering Equipment Group Co Ltd CREG
Priority to CN201711427373.7A priority Critical patent/CN107893663A/en
Publication of CN107893663A publication Critical patent/CN107893663A/en
Pending legal-status Critical Current

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Classifications

    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/06Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining
    • E21D9/08Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining with additional boring or cutting means other than the conventional cutting edge of the shield

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  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Environmental & Geological Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Road Repair (AREA)

Abstract

The present invention proposes a kind of replaceable doctor blade device of normal pressure, to solve the problems, such as that scraper is changed inconvenient in shield-tunneling construction, including doctor blade device and two way seal valve system, doctor blade device is connected with replaceable blade cylinder, the right-hand member of replaceable blade cylinder is provided with replaceable blade cylinder bonnet, the outside of replaceable blade cylinder is provided with replaceable blade cylinder fixed seat, and the outside of replaceable blade cylinder fixed seat is provided with two way seal valve system;The present invention is moved forward and backward by oil cylinder band cutting blade, is moved after oil cylinder shrinkage band cutting blade, the high-pressure water gas that gate falls in isolation face, convenient more allowing blade replacement at ambient pressure;Replacing finishes late gate rise, the reach of oil cylinder elongated cutting blade, carries out construction operation.

Description

A kind of replaceable doctor blade device of normal pressure
Technical field
The present invention relates to shield equipment manufacturing technical field, particularly relates to a kind of replaceable doctor blade device of normal pressure.
Background technology
With communications and transportation, the fast development of water conservancy, urbanization Tunnel Engineering, shield-tunneling construction is applied subterranean tunnel construction More and more important in work, shield scraper is indispensable cutter during shield-tunneling construction, and being mainly used in shield-tunneling construction process improves dregs Flow effect, in high hydraulic pressure environment, when blade wears, higher support pressure must be kept by changing the process of scraper, be This tool changing personnel must endure as hyperbaric environment, and tool change time length is low with tool changing efficiency, and to the health shadow of tool changing personnel Ring it is big, particularly in great burying, hydraulic pressure is high and long distance tunnel construction in the case of, the scraper of abrasion is carried out replacing be can not Avoid, therefore, in constructing tunnel be badly in need of a kind of device for carrying out changing scraper in the case of normal pressure to ensure tool changing personnel's Safety be shield equipment manufacturing field there is an urgent need to.
The content of the invention
The present invention proposes a kind of replaceable doctor blade device of normal pressure, solves scraper in shield-tunneling construction and changes inconvenient ask Topic.
The technical proposal of the invention is realized in this way:
A kind of replaceable doctor blade device of normal pressure, including doctor blade device and two way seal valve system, doctor blade device is connected with can be more Tool changing cylinder, the right-hand member of replaceable blade cylinder are provided with replaceable blade cylinder bonnet, and the outside of replaceable blade cylinder is provided with replaceable blade cylinder Fixed seat and knife cylinder welding base, two way seal valve system is provided between replaceable blade cylinder fixed seat and knife cylinder welding base.
The replaceable blade cylinder is connected with doctor blade device by scraper connecting seat, and scraper alignment pin is provided with scraper connecting seat Axle, the preposition sealing of replaceable blade cylinder is provided with the outside of replaceable blade cylinder front end.
Replaceable blade cylinder and replaceable blade the cylinder fixed seat is bolted, the right-hand member in replaceable blade cylinder fixed seat It is provided with knife cylinder sealing ring I, the right-hand member in replaceable blade cylinder is provided with knife cylinder sealing ring II, replaceable blade cylinder and replaceable blade cylinder Bonnet is bolted.
The two way seal valve system include upper lock gate, tail gates, first of upper seal support, first of bottom sealing socket, Second upper seal support and second bottom sealing socket, upper lock gate guide ring and gate sealing ring are provided with second upper seal support I, tail gates guide ring and gate sealing ring III are provided with second bottom sealing socket.
Gate sealing ring II is provided between second upper seal support and knife the cylinder welding base.
The second upper seal support and second bottom sealing socket are respectively positioned on replaceable blade cylinder fixed seat and knife cylinder welding base Between.
A kind of replacing options of the replaceable doctor blade device of normal pressure, comprise the following steps:
1)Scraper disassembling fixture is set in the right-hand member of replaceable blade cylinder fixed seat, scraper dismounting oil cylinder is loaded into replaceable blade cylinder Interior, scraper dismounting oil cylinder elongation drives doctor blade device to retract;
2)High pressure water washing replaceable blade cylinder, two way seal valve system closing, isolates face hyperbaric environment;
3)After closed gate, the bath ball valve set in tool changing knife cylinder is opened, pressure release is carried out extremely to tool changing knife cylinder inner high voltage cavity After atmospheric pressure state, the replacing that doctor blade device carries out cutter is removed;
4)Installed after the completion of replacing cutter according to the reverse-order of dismounting cutter;
5)Scraper disassembling fixture and scraper dismounting oil cylinder are removed successively.
The step 2)During middle two way seal valve system closing, upper lock gate and tail gates are sealed by upper and lower gatehouse Bar, upper and lower gatehouse sealing strip fixing bolt are fixedly connected with upper and lower gatehouse sealing ring.
The top of the second upper seal support is provided with upper lock gate regulating bolt, the bottom of the second bottom sealing socket It is provided with tail gates regulating bolt.
The present invention is realized by the cooperation between sealed gate device, replaceable tool changing knife cylinder by multiple-sealed face When Suporting structure tunnels at high water pressures, the replacing of scraper cutter can be carried out under atmospheric pressure environment, solve high hydraulic pressure environment The problem of security and efficiency of lower tool changing, work comfort during normal pressure tool changing is added, the present apparatus can be widely applied to tunnel The safety of cutter operating personnel is changed in normal pressure tool changing cutterhead under the high hydraulic pressure of road development machine, protection, reduces construction risk and difficulty.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing There is the required accompanying drawing used in technology description to be briefly described, it should be apparent that, drawings in the following description are only this Some embodiments of invention, for those of ordinary skill in the art, on the premise of not paying creative work, can be with Other accompanying drawings are obtained according to these accompanying drawings.
Fig. 1 is the overall structure diagram of the present invention;
Fig. 2 is that tool changing knife cylinder retracts view;
Fig. 3 is gate closed state schematic diagram;
Fig. 4 is the partial enlarged drawing at upper lock gate position in Fig. 3.
In figure:1 doctor blade device, 2 replaceable blade cylinders, 3 replaceable blade cylinder bonnets, 4 scraper connecting seats, 5 scraper alignment pins, The preposition sealing of 6 replaceable blade cylinders, 7 gate sealing ring I, 8 first of upper seal support, 9 gate sealing ring II, 10 upper lock gates, 11 Two upper seal supports, 12 upper lock gate guide rings, 13 first of bottom sealing socket, 14 gate sealing ring III, 15 tail gates, 16 second Road bottom sealing socket, 17 tail gates guide rings, 18 replaceable blade cylinder fixed seats, 19 knife cylinder sealing ring I, 20 knife cylinder sealing ring II, 23 Tail gates regulating bolt, 24 upper lock gate regulating bolts, about 25 gatehouse sealing strips, about 26 gatehouse sealing strips fix spiral shell Bolt, about 27 gatehouse sealing rings, 28 knife cylinder welding bases, 29 scraper disassembling fixtures, 30 scrapers dismounting oil cylinder, A place be knife beam in It is face hyperbaric environment at portion's atmospheric pressure environment, B.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, rather than whole embodiments.It is based on Embodiment in the present invention, those of ordinary skill in the art are obtained every other under the premise of creative work is not paid Embodiment, belong to the scope of protection of the invention.
As shown in Fig. 1-4, the embodiments of the invention provide a kind of replaceable doctor blade device of normal pressure, including the He of doctor blade device 1 Two way seal valve system, doctor blade device 1 are connected with replaceable blade cylinder 2, and the right-hand member of replaceable blade cylinder 2 is provided with replaceable blade cylinder Bonnet 3, the outside of replaceable blade cylinder 2 are provided with replaceable blade cylinder fixed seat 18 and knife cylinder welding base 28, and replaceable blade cylinder is fixed Two way seal valve system is provided between seat 18 and knife cylinder welding base 28, prevents the gases at high pressure in face from entering during tool changing In replaceable blade cylinder 2, normal operating is influenceed.
The replaceable blade cylinder 2 and doctor blade device 1 are connected by scraper connecting seat 4, and scraper positioning is provided with scraper connecting seat 4 Bearing pin 5, the preposition sealing 6 of replaceable blade cylinder is provided with the outside of the front end of replaceable blade cylinder 2, is convenient for changing doctor blade device 1.
Replaceable blade cylinder 2 and replaceable blade the cylinder fixed seat 18 is bolted, in replaceable blade cylinder fixed seat 18 Right-hand member be provided with knife cylinder sealing ring I19, the right-hand member in replaceable blade cylinder 2 is provided with knife cylinder sealing ring II20, avoids high pressure gas The leakage of body, replaceable blade cylinder 2 and replaceable blade cylinder bonnet 3 are bolted.
The two way seal valve system includes upper lock gate 10, tail gates 15, first of upper seal support 8, first of bottom sealing socket 13rd, second upper seal support 11 and second bottom sealing socket 16, when carrying out gate sealing, brake application is promoted by gate push cylinder Door 10 moves down to be moved up with tail gates 15, and upper lock gate 10 and the closure of tail gates 15 are sealed, and are set in second upper seal support 11 There are upper lock gate guide ring 12 and gate sealing ring I7, be provided with tail gates guide ring 17 in second bottom sealing socket 16 and gate is close Seal III14, for the guiding in moving process and sealing, moving process is avoided skewness occur.
Gate sealing ring II9 is provided between second upper seal support 11 and knife the cylinder welding base 28.
The second upper seal support 11 and second bottom sealing socket 16 are respectively positioned on replaceable blade cylinder fixed seat 18 and knife cylinder Between welding base 28.
A kind of replacing options of the replaceable doctor blade device of normal pressure, comprise the following steps:
1)Scraper disassembling fixture 29 is set in the right-hand member of replaceable blade cylinder fixed seat 18, scraper dismounting oil cylinder 30 loaded replaceable In knife cylinder 2, the scraper dismounting elongation of oil cylinder 30 drives doctor blade device 1 to retract;
2)High pressure water washing replaceable blade cylinder 2, two way seal valve system closing, isolates face hyperbaric environment;
3)After closed gate, the bath ball valve set in tool changing knife cylinder is opened, pressure release is carried out extremely to the inner high voltage cavity of tool changing knife cylinder 2 After atmospheric pressure state, the replacing that doctor blade device 1 carries out cutter is removed, stretching into instrument by scraper disassembling fixture 29 during replacing carries out knife The replacing of tool;
4)Installed after the completion of replacing cutter according to the reverse-order of dismounting cutter;
5)Scraper disassembling fixture 29 and scraper dismounting oil cylinder 30 are removed successively.
The step 2)During middle two way seal valve system closing, upper lock gate 10 and tail gates 15 are close by upper and lower gatehouse Strip of paper used for sealing 25, upper and lower gatehouse sealing strip fixing bolt 26 are fixedly connected with upper and lower gatehouse sealing ring 27.
The top of the second upper seal support 11 is provided with upper lock gate regulating bolt 24, the second bottom sealing socket 16 Bottom be provided with tail gates regulating bolt 23.
The present invention drives doctor blade device to move forward and backward by oil cylinder, is moved after oil cylinder shrinkage band cutter, and gate, which falls, to be completely cut off High-pressure water gas in face, it is convenient to change cutter at ambient pressure;Replacing finishes late gate and risen, before oil cylinder elongated cutter Move, carry out construction operation.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention God any modification, equivalent substitution and improvements made etc., should be included in the scope of the protection with principle.

Claims (9)

1. a kind of replaceable doctor blade device of normal pressure, including doctor blade device(1)With two way seal valve system, it is characterised in that:Scrape Knife system(1)It is connected with replaceable blade cylinder(2), replaceable blade cylinder(2)Right-hand member be provided with replaceable blade cylinder bonnet(3), can be more Tool changing cylinder(2)Outside be provided with replaceable blade cylinder fixed seat(18)With knife cylinder welding base(28), replaceable blade cylinder fixed seat (18)With knife cylinder welding base(28)Between be provided with two way seal valve system.
A kind of 2. replaceable doctor blade device of normal pressure according to claim 1, it is characterised in that:The replaceable blade cylinder(2) And doctor blade device(1)Pass through scraper connecting seat(4)Connection, scraper connecting seat(4)Inside it is provided with scraper alignment pin(5), can be more Tool changing cylinder(2)The preposition sealing of replaceable blade cylinder is provided with the outside of front end(6).
A kind of 3. replaceable doctor blade device of normal pressure according to claim 1, it is characterised in that:The replaceable blade cylinder(2) With replaceable blade cylinder fixed seat(18)It is bolted, replaceable blade cylinder fixed seat(18)Interior right-hand member is provided with the sealing of knife cylinder Enclose I(19), replaceable blade cylinder(2)Interior right-hand member is provided with knife cylinder sealing ring II(20), replaceable blade cylinder(2)With replaceable blade cylinder Bonnet(3)It is bolted.
A kind of 4. replaceable doctor blade device of normal pressure according to claim 1, it is characterised in that:The two way seal gate dress Put including upper lock gate(10), tail gates(15), first of upper seal support(8), first of bottom sealing socket(13), seal on second Seat(11)With second bottom sealing socket(16), second upper seal support(11)Inside it is provided with upper lock gate guide ring(12)It is close with gate Seal I(7), second bottom sealing socket(16)Inside it is provided with tail gates guide ring(17)With gate sealing ring III(14).
A kind of 5. replaceable doctor blade device of normal pressure according to claim 4, it is characterised in that:The second upper seal support (11)With knife cylinder welding base(28)Between be provided with gate sealing ring II(9).
A kind of 6. replaceable doctor blade device of normal pressure according to claim 4, it is characterised in that:The second upper seal support (11)With second bottom sealing socket(16)It is respectively positioned on replaceable blade cylinder fixed seat(18)With knife cylinder welding base(28)Between.
7. a kind of substitute mode of the replaceable doctor blade device of normal pressure, it is characterised in that comprise the following steps:
1)In replaceable blade cylinder fixed seat(18)Right-hand member set scraper disassembling fixture(29), scraper is dismantled into oil cylinder(30)Load Replaceable blade cylinder(2)It is interior, scraper dismounting oil cylinder(30)Elongation drives doctor blade device(1)Retract;
2)High pressure water washing replaceable blade cylinder(2), the closing of two way seal valve system, isolate face hyperbaric environment;
3)After closed gate, the bath ball valve set in tool changing knife cylinder is opened, to tool changing knife cylinder(2)Inner high voltage cavity carries out pressure release To atmospheric pressure state, doctor blade device is removed(1)Carry out the replacing of cutter;
4)Installed after the completion of replacing cutter according to the reverse-order of dismounting cutter;
5)Scraper disassembling fixture is removed successively(29)Oil cylinder is dismantled with scraper(30).
A kind of 8. substitute mode of the replaceable doctor blade device of normal pressure according to claim 7, it is characterised in that:The step 2)During middle two way seal valve system closing, upper lock gate(10)And tail gates(15)Pass through upper and lower gatehouse sealing strip(25), on Sealing strip fixing bolt between tail gates(26)With upper and lower gatehouse sealing ring(27)It is fixedly connected.
A kind of 9. substitute mode of the replaceable doctor blade device of normal pressure according to claim 8, it is characterised in that:Described second Road upper seal support(11)Top be provided with upper lock gate regulating bolt(24), the second bottom sealing socket(16)Bottom set There is tail gates regulating bolt(23).
CN201711427373.7A 2017-12-26 2017-12-26 A kind of replaceable doctor blade device of normal pressure Pending CN107893663A (en)

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Application Number Priority Date Filing Date Title
CN201711427373.7A CN107893663A (en) 2017-12-26 2017-12-26 A kind of replaceable doctor blade device of normal pressure

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Application Number Priority Date Filing Date Title
CN201711427373.7A CN107893663A (en) 2017-12-26 2017-12-26 A kind of replaceable doctor blade device of normal pressure

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2018188527A1 (en) * 2017-04-10 2018-10-18 中铁十四局集团有限公司 Process method for exchanging hob and toothed cutter at atmospheric pressure for use in composite stratum shield
CN109236306A (en) * 2018-10-18 2019-01-18 上海隧道工程有限公司 The Safety Redundancy mechanism and its installation method for preventing normal pressure removable cutting tool from falling off
CN109723451A (en) * 2019-01-31 2019-05-07 中交天和机械设备制造有限公司 Double-open type normal pressure tool changing device
CN109736820A (en) * 2019-01-31 2019-05-10 中交天和机械设备制造有限公司 Normal pressure tool changing device
CN110281203A (en) * 2019-06-19 2019-09-27 中铁工程装备集团有限公司 A kind of normal pressure changes alloy cutter sealing device maintenance replacement tooling and application method
CN110666498A (en) * 2019-10-21 2020-01-10 中铁隧道局集团有限公司 Method for replacing hob cutter in normal pressure state in boulder area tunneling process
CN113389560A (en) * 2021-07-02 2021-09-14 中交天和机械设备制造有限公司 Normal-pressure tool changing method and tool changing tool of shield machine
CN114352297A (en) * 2021-12-31 2022-04-15 中交隧道工程局有限公司 Method for processing sealing failure of 19-inch normal-pressure knife cylinder gate
CN114607401A (en) * 2022-03-25 2022-06-10 英诺威阀业有限公司 Double-double tool changing gate
CN115157167A (en) * 2022-07-29 2022-10-11 盾构及掘进技术国家重点实验室 Quick replacement tool for normal-pressure cutter of shield machine

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CN105736005A (en) * 2016-04-19 2016-07-06 中铁工程装备集团有限公司 Detachable normal-pressure tool change device
CN106499401A (en) * 2016-12-19 2017-03-15 中交隧道工程局有限公司 A kind of super-large-diameter shield machine normal pressure tool changing device and method
CN207761654U (en) * 2017-12-26 2018-08-24 中铁工程装备集团有限公司 A kind of replaceable scraper device of normal pressure

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Publication number Priority date Publication date Assignee Title
CN102322271A (en) * 2011-10-10 2012-01-18 沈阳重型机械集团有限责任公司 Tool pan back-loading type device for changing tool of slurry-balanced shield machine under normal pressure
CN103726855A (en) * 2014-01-21 2014-04-16 中铁隧道集团有限公司 Normal-pressure hobbing cutter changing device
CN104526297A (en) * 2014-12-05 2015-04-22 徐工集团凯宫重工南京有限公司 Auxiliary cutter replacing device for shield tunneling machine cutter in tunnel
CN105736005A (en) * 2016-04-19 2016-07-06 中铁工程装备集团有限公司 Detachable normal-pressure tool change device
CN106499401A (en) * 2016-12-19 2017-03-15 中交隧道工程局有限公司 A kind of super-large-diameter shield machine normal pressure tool changing device and method
CN207761654U (en) * 2017-12-26 2018-08-24 中铁工程装备集团有限公司 A kind of replaceable scraper device of normal pressure

Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2018188527A1 (en) * 2017-04-10 2018-10-18 中铁十四局集团有限公司 Process method for exchanging hob and toothed cutter at atmospheric pressure for use in composite stratum shield
CN109236306A (en) * 2018-10-18 2019-01-18 上海隧道工程有限公司 The Safety Redundancy mechanism and its installation method for preventing normal pressure removable cutting tool from falling off
CN109723451B (en) * 2019-01-31 2023-09-08 中交天和机械设备制造有限公司 Double open type normal pressure tool changing device
CN109723451A (en) * 2019-01-31 2019-05-07 中交天和机械设备制造有限公司 Double-open type normal pressure tool changing device
CN109736820A (en) * 2019-01-31 2019-05-10 中交天和机械设备制造有限公司 Normal pressure tool changing device
CN110281203A (en) * 2019-06-19 2019-09-27 中铁工程装备集团有限公司 A kind of normal pressure changes alloy cutter sealing device maintenance replacement tooling and application method
CN110281203B (en) * 2019-06-19 2023-11-14 中铁工程装备集团有限公司 Maintenance and replacement tool for normal-pressure alloy-replacement tool sealing device and use method
CN110666498A (en) * 2019-10-21 2020-01-10 中铁隧道局集团有限公司 Method for replacing hob cutter in normal pressure state in boulder area tunneling process
CN113389560A (en) * 2021-07-02 2021-09-14 中交天和机械设备制造有限公司 Normal-pressure tool changing method and tool changing tool of shield machine
WO2023273974A1 (en) * 2021-07-02 2023-01-05 中交天和机械设备制造有限公司 Normal pressure cutter replacement method and cutter replacement tool for tunnel boring machine
CN114352297A (en) * 2021-12-31 2022-04-15 中交隧道工程局有限公司 Method for processing sealing failure of 19-inch normal-pressure knife cylinder gate
CN114352297B (en) * 2021-12-31 2024-04-05 中交隧道工程局有限公司 19 inch Chang Yadao cylinder gate seal failure processing method
CN114607401B (en) * 2022-03-25 2022-11-29 英诺威阀业有限公司 Double-double tool changing gate
CN114607401A (en) * 2022-03-25 2022-06-10 英诺威阀业有限公司 Double-double tool changing gate
CN115157167A (en) * 2022-07-29 2022-10-11 盾构及掘进技术国家重点实验室 Quick replacement tool for normal-pressure cutter of shield machine

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