CN107892198B - Winding device and winding method for superfine cable sheath film - Google Patents

Winding device and winding method for superfine cable sheath film Download PDF

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Publication number
CN107892198B
CN107892198B CN201711030577.7A CN201711030577A CN107892198B CN 107892198 B CN107892198 B CN 107892198B CN 201711030577 A CN201711030577 A CN 201711030577A CN 107892198 B CN107892198 B CN 107892198B
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CN
China
Prior art keywords
winding
shaft
cable sheath
pressing
sheath film
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Active
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CN201711030577.7A
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Chinese (zh)
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CN107892198A (en
Inventor
王鸿林
王志良
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Suzhou Donglihong Electronics Technology Co ltd
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Suzhou Donglihong Electronics Technology Co ltd
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Priority to CN201711030577.7A priority Critical patent/CN107892198B/en
Publication of CN107892198A publication Critical patent/CN107892198A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H18/00Winding webs
    • B65H18/08Web-winding mechanisms
    • B65H18/26Mechanisms for controlling contact pressure on winding-web package, e.g. for regulating the quantity of air between web layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H18/00Winding webs
    • B65H18/08Web-winding mechanisms
    • B65H18/10Mechanisms in which power is applied to web-roll spindle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H23/00Registering, tensioning, smoothing or guiding webs
    • B65H23/02Registering, tensioning, smoothing or guiding webs transversely
    • B65H23/032Controlling transverse register of web
    • B65H23/038Controlling transverse register of web by rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H23/00Registering, tensioning, smoothing or guiding webs
    • B65H23/04Registering, tensioning, smoothing or guiding webs longitudinally
    • B65H23/26Registering, tensioning, smoothing or guiding webs longitudinally by transverse stationary or adjustable bars or rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/10Handled articles or webs
    • B65H2701/19Specific article or web
    • B65H2701/1944Wrapping or packing material

Abstract

The invention discloses a winding device and a winding method for an ultrafine cable sheath film, wherein the winding device comprises a material guiding mechanism, a steering mechanism, a guiding pressing mechanism, a material shaft and a pressing roller mechanism, the material guiding mechanism comprises a material guiding pulley block and a tension control arm, the guiding pressing mechanism comprises a guide rail and a swing arm which is arranged on the guide rail in a sliding manner, the free end of the swing arm is provided with a material guiding pressing end, and the winding or winding of the ultrafine cable sheath film roll can be realized through the winding device. The invention integrates the rolling function and the winding function, and can be selected and used according to the product requirement. Corresponding pressing mechanisms are designed for rolling and coiling respectively, so that the pressing mechanism is ingenious in design, strong in pressing pertinence and stable and reliable. Can realize winding in various modes, and the types of wound products are rich. The design of the tension control arm can ensure the safe transmission of the superfine cable sheath film. The steering mechanism and the material guiding pressing end can stabilize swing amplitude and play a role in correcting deviation.

Description

Winding device and winding method for superfine cable sheath film
Technical Field
The invention relates to a winding device, in particular to a slitting and winding device applied to an ultrathin cable sheath film and a production process thereof, and belongs to the technical field of ultrathin film winding equipment.
Background
In recent years, miniaturization of consumer electronic products represented by mobile phones and notebook computers, communication, medical and military electronic products has been accelerated, performance requirements have been continuously increased, and conventional wiring elements such as ribbon cables and flexible circuit boards (FPCs) for transmitting signals of various frequencies in these products are rapidly replaced by extremely fine coaxial cables which have high transmission rates, wide frequency bandwidths and strong electromagnetic interference resistance. Particularly, the popularization of mobile communication in the middle of nineties in the last century promotes the research and development and mass production of extremely fine coaxial cables. The superfine cable has the following characteristics: the outer diameter of the single-core coaxial cable is extremely small, and the width and the thickness of the sheath film are strictly required; the cable has good mechanical and physical properties, and particularly the cable for connecting the movable module has strong bending and torsion resistance.
The thickness and the width of the sheath film have more severe requirements, so that higher requirements are put on production equipment of the sheath film.
Because the width value of the sheath film is smaller and the material texture is soft, the direct slicing tolerance of the sheath film reel through the superfine cable cannot be realized, and therefore, the sheath film is required to be rolled or wound after being cut, and the sheath film has two preparation modes, namely a coiling disc and a coiling shaft.
In the prior art, the width of the superfine cable sheath film scroll is large, so that the superfine cable sheath film scroll needs to be firstly cut by cutting equipment, then cut and rolled or wound by cutting equipment, and the rolling and winding are carried out by adopting independent equipment, so that synchronous operation cannot be realized, the number of working groups for rolling and winding is limited, the production efficiency is low, and the degree of automation is low.
Disclosure of Invention
The invention provides a winding device and a winding method for an ultrafine cable sheath film, which are used for solving the defects of the prior art and only realizing single winding or winding by traditional equipment.
The first object of the present invention is to: the utility model provides a superfine cable sheath membrane coiling system device for coil up or coiling to superfine cable sheath membrane material area, include:
the material guiding mechanism is used for guiding the cut superfine cable sheath film material belt into the winding device and comprises a material guiding pulley block and a tension control arm;
the steering mechanism is used for steering the superfine cable sheath film material belt introduced by the material guiding mechanism;
the guide pressing mechanism is used for performing deflection winding guide or directional rolling pressing on the superfine cable sheath film material belt and comprises a guide rail and a swing arm arranged on the guide rail in a sliding manner, and the free end of the swing arm is provided with a guide pressing end;
the material shaft is used for fixing the rolling disc or the rolling shaft;
and the compression roller mechanism is used for winding and compressing.
Preferably, the swing arm is provided with a base, the base is slidably arranged on the guide rail, and an adjusting mechanism for adjusting the pressure of the material guiding pressing end is arranged on the base.
Preferably, the adjusting mechanism comprises a pressure adjusting disc arranged on the base and an adjusting shaft lever arranged at the bottom of the swing arm, the adjusting shaft lever is pivoted on the base, at least two pressure adjusting limiting columns are arranged on the pressure adjusting shaft disc, and a limiting shift used for interfering with the pressure adjusting limiting columns is arranged on the adjusting shaft lever.
Preferably, the material guiding pressing end comprises a material guiding pulley, a deviation correcting guide wheel set and a guiding pressing wheel, and the deviation correcting guide wheel set is arranged between the material guiding pulley and the guiding pressing wheel.
Preferably, the tension control arm is provided with a tension compensation motor and a tension sensor, and the tension sensor is in driving connection with the tension compensation motor.
Preferably, the material shaft is provided with a limiting shaft sleeve and a fixed shaft sleeve, and limiting convex rings are respectively arranged on opposite surfaces of the limiting shaft sleeve and the fixed shaft sleeve.
Preferably, the thickness of the superfine cable sheath film material belt is smaller than 80 mu m, and the width of the superfine cable sheath film material belt is 1 mm-12 mm.
A second object of the present invention is to: the winding method of the winding device for the ultrafine cable sheath film comprises the following steps:
a step of fixing the coiling disc or the coiling shaft, wherein the coiling disc or the coiling shaft is fixed on the material shaft;
the method comprises the steps of feeding, namely sequentially enabling the free end of the superfine cable sheath film material belt to pass through a material guiding mechanism, a steering mechanism and a guiding pressing mechanism and then be fixed on a winding disc or a winding shaft;
the rolling step, namely adjusting the material guiding pressing end to be opposite to the rolling disc, and adjusting the pressure between the material guiding pressing end and the rolling disc, wherein the swing arm is relatively fixed, and the material shaft carrying rolling disc rotates to roll;
and a winding step, setting a deflection range of the swing arm, enabling the material guiding pressing end to axially and reciprocally displace in a shaft lever range of the winding shaft, keeping a winding gap between the material guiding pressing end and the winding shaft, attaching a compression roller mechanism on the winding shaft, adjusting the pressure between a roller wheel of the compression roller mechanism and the winding shaft, enabling the material shaft to rotate with the winding shaft, and reciprocally displacing the material guiding pressing end for winding.
Preferably, in the winding step, the displacement stroke of the guide pressing end can be compiled.
The beneficial effects of the invention are mainly as follows:
1. the rolling function and the winding function are integrated into a whole, and the rolling machine can be selectively used according to the product requirement.
2. Corresponding pressing mechanisms are designed for rolling and coiling respectively, so that the pressing mechanism is ingenious in design, strong in pressing pertinence and stable and reliable.
3. Can realize winding in various modes, and the types of wound products are rich.
4. The design of the tension control arm can ensure the safe transmission of the superfine cable sheath film.
5. The steering mechanism and the material guiding pressing end can stabilize swing amplitude and play a role in correcting deviation.
Drawings
Fig. 1 is a schematic structural view of a winding device for an ultrafine cable sheath film.
Fig. 2 is a schematic diagram of a winding structure of a winding device for an ultrafine cable sheath film.
Fig. 3 is a schematic view of a winding structure of a winding device for an ultrafine cable sheath film.
Fig. 4 is a schematic view of a finished product of a winding device for a very thin cable sheath film according to the present invention.
Fig. 5 is a schematic view of a winding device for winding a very fine cable sheath film according to the present invention.
Detailed Description
The invention provides a winding device and a winding method for an ultrafine cable sheath film. The following detailed description of the present invention is provided in connection with the accompanying drawings, so as to facilitate understanding and grasping thereof.
A winding device for an ultrafine cable sheath film is used for winding or coiling an ultrafine cable sheath film material belt, wherein the thickness of the ultrafine cable sheath film material belt is smaller than 80 mu m, and the width of the ultrafine cable sheath film material belt is 1 mm-12 mm.
As shown in fig. 1 to 3, the winding device for the ultrafine cable sheath film comprises a material guiding mechanism 1, a steering mechanism 2, a guiding pressing mechanism 3, a material shaft 4 and a pressing roller mechanism 5, wherein the material guiding mechanism 1 is used for guiding a slit ultrafine cable sheath film material belt 6 into the winding device and comprises a material guiding pulley block 11 and a tension control arm 12; the steering mechanism 2 is used for steering the superfine cable sheath film material belt 6 introduced by the material guiding mechanism 1 and then entering the guiding and pressing mechanism 3; the guide pressing mechanism 3 is used for performing deflection winding guide or directional rolling pressing on the superfine cable sheath film material belt 6, the guide pressing mechanism 3 comprises a guide rail 31 and a swing arm 32 arranged on the guide rail 31 in a sliding manner, and the free end of the swing arm 32 is provided with a guide pressing end 7; the material shaft 4 is used for fixing the coiling disc 100 or the coiling shaft 200; the press roller mechanism 5 is used for winding and pressing.
Specifically, the guiding mechanism 1 is used for allowing the cut superfine cable sheath film material belt 6 to enter, in order to facilitate the design of the guiding pulley block 11 and the tension control arm 12, the guiding pulley block 11 and the tension control arm 12 are generally arranged on a panel adjacent to the vertical face of the device, the fixation is convenient, and the swing of the tension control arm 12 on the plane of the panel is stable.
The guiding pressing mechanism 3 needs to reciprocate in the axial deflection of the material shaft 4 during winding, and the winding disc 8 or the winding shaft 9 is at a certain distance from the panel of the vertical face of the device, so that the material guiding belt of the guiding mechanism 1 needs to be guided into the guiding pressing mechanism 3 after being turned by the turning mechanism 2. In addition, the transmission distance between the cutting equipment and the winding device is far, so that the extremely fine cable sheath film material belt 6 is led to have certain deflection, and after the extremely fine cable sheath film material belt 6 is turned by the turning mechanism 2, the swing amplitude of the extremely fine cable sheath film material belt 6 can be eliminated, and the transmission stability of the extremely fine cable sheath film material belt 6 is improved.
The device adopts a guide pressing mechanism 3 for directional rolling pressing and a pressing roller mechanism 5 for deflection rolling pressing, so that differential pressing of rolling and rolling is realized.
Describing in detail the present case, the swing arm 32 is provided with a base 8, the base 8 is slidably arranged on the guide rail 31, and the base 8 is provided with an adjusting mechanism 9 for adjusting the pressure of the material guiding pressing end 7. The pressure of the guide pressing end 7 can be regulated by the regulating mechanism 9 so as to adapt to the rolling of the superfine cable sheath film material belt 6 with various specifications.
Further, the adjusting mechanism 9 includes a pressure adjusting disc 91 disposed on the base 8 and an adjusting shaft lever disposed at the bottom of the swing arm 32, the illustration of the adjusting shaft lever is omitted in the drawing, the adjusting shaft lever pivot is disposed on the base 8, at least two pressure adjusting limiting columns 92 are disposed on the pressure adjusting shaft disc 91, and a limiting shift 93 for interfering with the pressure adjusting limiting columns 92 is disposed on the adjusting shaft lever.
Specifically, the pressure of the material guiding pressing end 7 is generated by the dead weight of the swing arm 32, and the pressure is adjusted by adjusting the angle of the swing arm 32 through the interference of the limiting shift 93 and the pressure adjusting limiting column 92.
The guide pressing end 7 is described in detail and comprises a guide pulley 71, a correction guide pulley group 72 and a guide pressing wheel 73, wherein the correction guide pulley group 72 is arranged between the guide pulley 71 and the guide pressing wheel 73. To explain the details, because of the specificity of the superfine cable sheath film material belt 6, the situation such as position deviation is easily caused in the transmission process, in order to ensure the stability of rolling and coiling, a deviation correcting guide wheel set 72 is arranged on the guide pressing end 7, and the guide wheel setting direction of the deviation correcting guide wheel set 72 forms a certain included angle with the guide pressing wheel 73 and the guide pulley 71, so that the transmission of the superfine cable sheath film material belt 6 is more stable, and the influence of deflection is eliminated.
The guide pressing end 7 can be replaced, and the deflection error is not required to be high in precision when the film with the width of more than 12mm is formed, so that the guide pressing end 7 is replaced by a guide pressing wheel when the film with the width of more than 12mm is formed, and the deviation correcting guide wheel set 72 is not required to be adopted.
Because the ultra-thin cable sheath film material tape 6 is extremely thin and extremely narrow, the tension is extremely strictly controlled, and when the tension exceeds the limit, the ultra-thin cable sheath film material tape 6 is directly broken. In order to solve this problem, the tension control arm 12 of the present embodiment is provided with a tension compensation motor and a tension sensor, the reference numerals of which are omitted in the drawings, and the tension sensor is drivingly connected to the tension compensation motor. And a threshold value lower than the limit tension is set in the tension sensor, and when the threshold value is exceeded, an instruction is sent to control the tension compensation motor to carry out tension compensation, so that the breakage of the superfine cable sheath film material belt 6 is avoided, and the stability of transmission is ensured.
More specifically, the tension control arm 12 is realized by the dead weight of the tension control arm 12, and the tension compensation motor can be supported at the bottom of the tension control arm 12, so as to offset a part of the weight of the tension control arm 12, and realize the adjustment of the tension. For the aesthetic appearance and installation of the device, the tension control arm 12 is provided with a linkage arm arranged in the device, and a tension compensation motor is also arranged in the device, so that the tension control arm 12 is adjusted by controlling the linkage arm.
In order to accurately limit the winding disc 100 or the winding shaft 200, as shown in fig. 2 and 3, a limiting shaft sleeve 41 and a fixing shaft sleeve 42 are arranged on the material shaft 4, and limiting convex rings 43 are respectively arranged on opposite surfaces of the limiting shaft sleeve 41 and the fixing shaft sleeve 42. The limiting collar 43 can fasten the winding disc 100 or the winding shaft 200, thereby ensuring positioning accuracy and stability.
The following is a specific description of a winding method of the winding device for the ultrafine cable sheath film of the invention:
a step of fixing the coiling disc or the coiling shaft, wherein the coiling disc or the coiling shaft is fixed on the material shaft;
the method comprises the steps of feeding, namely sequentially enabling the free end of the superfine cable sheath film material belt to pass through a material guiding mechanism, a steering mechanism and a guiding pressing mechanism and then be fixed on a winding disc or a winding shaft;
the rolling step, as shown in figure 2, of adjusting the pressure of the guide pressing end against the rolling disc and adjusting the pressure between the guide pressing end and the rolling disc, wherein the swing arm is relatively fixed, the material shaft carries the rolling disc to rotate for rolling, and the rolling finished product is rolled as shown in figure 4;
and a winding step, as shown in fig. 3, setting the deflection range of the swing arm, so that the material guiding pressing end axially and reciprocally displaces in the shaft lever range of the winding shaft, a winding gap is reserved between the material guiding pressing end and the winding shaft, the compression roller mechanism is attached to the winding shaft, the pressure between the roller wheel of the compression roller mechanism and the winding shaft is regulated, the winding shaft is carried to rotate, and the material guiding pressing end reciprocally displaces to wind, so that a winding product as shown in fig. 5 is manufactured.
Describing the winding step, the displacement stroke of the guide pressing end can be programmed, specifically, the stroke programming is performed through a programming controller, so that the running track of the guide pressing end is controlled, and various winding modes are realized. Wound into a variety of different styles of wound products, such as: tiling winding realized at a constant speed, stacking winding realized at a constant speed, cross winding realized at a variable speed, and the like.
From the above description, it can be found that the winding device and the winding method for the ultra-fine cable sheath film integrate the winding function and can be selectively used according to the product requirement. Corresponding pressing mechanisms are designed for rolling and coiling respectively, so that the pressing mechanism is ingenious in design, strong in pressing pertinence and stable and reliable. Can realize winding in various modes, and the types of wound products are rich. The design of the tension control arm can ensure the safe transmission of the superfine cable sheath film. The steering mechanism and the material guiding pressing end can stabilize swing amplitude and play a role in correcting deviation.
While the foregoing has been described in terms of embodiments of the present invention, it will be appreciated that the embodiments of the invention are not limited by the foregoing description, but rather, all embodiments of the invention may be modified in structure, method or function by one skilled in the art to incorporate the teachings of this invention, as expressed in terms of equivalent or equivalent embodiments, without departing from the scope of the invention.

Claims (2)

1. A winding method of a winding device for an ultrafine cable sheath film is used for winding or coiling an ultrafine cable sheath film material belt and comprises the following steps: the material guiding mechanism is used for guiding the cut superfine cable sheath film material belt into the winding device and comprises a material guiding pulley block and a tension control arm; the steering mechanism is used for steering the superfine cable sheath film material belt introduced by the material guiding mechanism; the guide pressing mechanism is used for performing deflection winding guide or directional rolling pressing on the superfine cable sheath film material belt and comprises a guide rail and a swing arm arranged on the guide rail in a sliding manner, and the free end of the swing arm is provided with a guide pressing end; the material shaft is used for fixing the rolling disc or the rolling shaft; the compression roller mechanism is used for winding and compressing;
the swing arm is provided with a base, the base is arranged on the guide rail in a sliding manner, and the base is provided with an adjusting mechanism for adjusting the pressure of the material guiding pressing end;
the adjusting mechanism comprises a pressure adjusting disc arranged on the base and an adjusting shaft lever arranged at the bottom of the swing arm, the adjusting shaft lever is pivoted on the base, at least two pressure adjusting limiting columns are arranged on the pressure adjusting shaft disc, and a limiting shift used for interfering with the pressure adjusting limiting columns is arranged on the adjusting shaft lever;
the guide pressing end comprises a guide pulley, a deviation correcting guide wheel set and a guide pressing wheel, and the deviation correcting guide wheel set is arranged between the guide pulley and the guide pressing wheel;
the tension control arm is provided with a tension compensation motor and a tension sensor, and the tension sensor is in driving connection with the tension compensation motor;
the material shaft is provided with a limiting shaft sleeve and a fixed shaft sleeve, and limiting convex rings are respectively arranged on opposite surfaces of the limiting shaft sleeve and the fixed shaft sleeve;
the thickness of the superfine cable sheath film material belt is smaller than 80 mu m, and the width is 1 mm-12 mm;
the winding method of the winding device for the superfine cable sheath film comprises the following steps:
a step of fixing the coiling disc or the coiling shaft, wherein the coiling disc or the coiling shaft is fixed on the material shaft;
the method comprises the steps of feeding, namely sequentially enabling the free end of the superfine cable sheath film material belt to pass through a material guiding mechanism, a steering mechanism and a guiding pressing mechanism and then be fixed on a winding disc or a winding shaft;
the rolling step, namely adjusting the material guiding pressing end to be opposite to the rolling disc, and adjusting the pressure between the material guiding pressing end and the rolling disc, wherein the swing arm is relatively fixed, and the material shaft carrying rolling disc rotates to roll;
and a winding step, setting a deflection range of the swing arm, enabling the material guiding pressing end to axially and reciprocally displace in a shaft lever range of the winding shaft, keeping a winding gap between the material guiding pressing end and the winding shaft, attaching a compression roller mechanism on the winding shaft, adjusting the pressure between a roller wheel of the compression roller mechanism and the winding shaft, enabling the material shaft to rotate with the winding shaft, and reciprocally displacing the material guiding pressing end for winding.
2. The winding method of the winding device for the ultra-fine cable sheath film according to claim 1, wherein the winding method comprises the steps of: in the winding step, the displacement stroke of the material guiding pressing end can be compiled.
CN201711030577.7A 2017-10-30 2017-10-30 Winding device and winding method for superfine cable sheath film Active CN107892198B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201711030577.7A CN107892198B (en) 2017-10-30 2017-10-30 Winding device and winding method for superfine cable sheath film

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Application Number Priority Date Filing Date Title
CN201711030577.7A CN107892198B (en) 2017-10-30 2017-10-30 Winding device and winding method for superfine cable sheath film

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CN107892198B true CN107892198B (en) 2023-08-01

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Publication number Priority date Publication date Assignee Title
CN117303051A (en) * 2023-11-10 2023-12-29 珠海市崧源电子企业有限公司 Shielding layer feeding device and transformer shielding copper foil encapsulation equipment

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Publication number Priority date Publication date Assignee Title
CN103241573B (en) * 2013-05-16 2015-07-22 东莞市雅康精密机械有限公司 Pole piece moving deviation-rectifying device
CN103617885B (en) * 2013-12-20 2016-04-06 广东新昇电业科技股份有限公司 A kind of foil winding equipment
CN104386516A (en) * 2014-11-19 2015-03-04 北京星和众工设备技术股份有限公司 Thin film micro-tension winder
CN104843543B (en) * 2015-05-12 2017-06-16 威海宝威新材料科技有限公司 The fine wrap-up of one kind exhibition
CN105584881A (en) * 2015-07-08 2016-05-18 常州永盛新材料装备股份有限公司 Coiled material device with uncoiling lifting deviation rectifying device and tension separating and dragging device and method
CN204823464U (en) * 2015-07-24 2015-12-02 上海科辰光电线缆设备有限公司 Qualities of cable rolling is convoluteed are improved winding displacement device
CN206089544U (en) * 2016-08-31 2017-04-12 江阴邦特科技有限公司 Pressfitting composite tape manufacture equipment is melted to heat
CN207482973U (en) * 2017-10-30 2018-06-12 苏州东利鸿电子科技有限公司 A kind of superfine cable cover(ing) film roll coiling device

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