CN107887164A - A kind of 130 DEG C of range high voltage aluminum electrolysis capacitor working electrolytes and preparation method - Google Patents

A kind of 130 DEG C of range high voltage aluminum electrolysis capacitor working electrolytes and preparation method Download PDF

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Publication number
CN107887164A
CN107887164A CN201611057464.1A CN201611057464A CN107887164A CN 107887164 A CN107887164 A CN 107887164A CN 201611057464 A CN201611057464 A CN 201611057464A CN 107887164 A CN107887164 A CN 107887164A
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ammonium
high voltage
aluminum electrolysis
range high
capacitor
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CN107887164B (en
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金长名
张云锋
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Guangxi Jiguang Electronic Technology Co Ltd
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Guangxi Jiguang Electronic Technology Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G9/00Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
    • H01G9/004Details
    • H01G9/022Electrolytes; Absorbents
    • H01G9/035Liquid electrolytes, e.g. impregnating materials
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G9/00Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
    • H01G9/0029Processes of manufacture

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Fixed Capacitors And Capacitor Manufacturing Machines (AREA)
  • Electric Double-Layer Capacitors Or The Like (AREA)

Abstract

The present invention relates to electronic chemical technical field, especially a kind of 130 DEG C of range high voltage aluminum electrolysis capacitor working electrolytes and preparation method, by to dicyandiamide solution, flash over voltage enhancer, solute, the agent of suction hydrogen, the Rational choice of stabilizer and collocation, the electrolytic conductivity of preparation is high, flash over voltage reaches more than 485V, the capacitor prepared with the invention Working electrolyte, resistance to ripple ability is strong, capacitor life-span at 130 DEG C reaches more than 3000h, can be widely applied for the electronic products such as LED, electricity-saving lamp.

Description

A kind of 130 DEG C of range high voltage aluminum electrolysis capacitor working electrolytes and preparation method
Technical field
The present invention relates to electronic chemical technical field, especially a kind of 130 DEG C of range high voltage aluminum electrolysis capacitor working electrolytes And preparation method.
Background technology
With the rapid development of electronic technology, the volume of electronic product is less and less, as LED drive power, automotive electronics, The products such as charger, electric ballast, the resistant to elevated temperatures requirement of aluminium electrolutic capacitor also more and more higher is mutually tackled, especially to high jewelling Electrolytic capacitor.Due to larger by the ripple current of capacitor, capacitor can generate heat in itself and long time continuous working, makes It is more and more stricter to obtain requirement of the electronic product to capacitor, is mainly reflected in:Heat-resisting quantity in small volume, high pressure working environment Energy, long lifespan.
Real negative electrode of the working electrolyte for aluminium electrolytic capacitor as aluminium electrolutic capacitor, its characteristic is to aluminium electrolutic capacitor Play a decisive role.In the prior art, Working electrolyte is typically formulated in proportion by solvent, solute and various additives, molten Agent includes pure water, ethylene glycol, gamma-butyrolacton, diethylene glycol (DEG) etc., and solute is organic carboxyl acid and its salt, and additive includes flash over voltage Enhancer, drain current suppressing agent, the hydrogen agent that disappears, waterproof mixture, fire retardant etc..But needed under given conditions for capacitor It is operated, it is necessary to which it is reasonable that the collocation to the dicyandiamide solution in Working electrolyte, solute composition and various additives is carried out Selection, otherwise will cause the poor-performing of some aspects of capacitor, and then be difficult to meet production demand.
Such as:Requirement of the high-pressure aluminum electrolytic capacitor to Working electrolyte be:There is higher flash over voltage, ensure Under condition of high voltage can normal work, avoid because Working electrolyte flash over voltage is too low there is scintillation cause capacitor drum bottom lose Effect even breakdown and explosion.And in high-pressure aluminum electrolytic capacitor Working electrolyte, it usually needs addition flash over voltage to carry High agent, and conventional flash over voltage enhancer has polyethylene glycol PEG, polyvinyl alcohol PVC, polymerized fatty acid, nanosized SiO_2 etc., it is right In addition of any flash over voltage enhancer as formula, and need what is reasonably selected, otherwise will cause to produce The quality of product is still not being met.
In addition, the medium of aluminium electrolutic capacitor is alundum (Al2O3) oxide-film, and Working electrolyte is to cover completely Lid, infiltration alundum (Al2O3) oxide-film, therefore, the quality for medium is also the key of aluminium electrolutic capacitor quality quality.And Working electrolyte, wherein containing moisture, easily with alundum (Al2O3) oxide-film hydration reaction occurs for moisture, causes alminium electrolytic condenser The performance of device deteriorates in advance so that the service life of product shortens, and in the process, when solved frequently with waterproof mixture is added Certainly;Meanwhile aluminium electrolutic capacitor is in the course of the work, meeting auto-mending anode alundum (Al2O3) oxide-film, the oxidation of repairing three two The process of alumite can produce hydrogen, and caused gas is more, and the pressure of capacitor internal is higher, finally rouses capacitor Bottom is until explosion-proof valve is opened and failed, and in the process, generally use, which adds, disappears hydrogen agent to solve.
Based on this, in the process for preparation of working electrolyte for aluminium electrolytic capacitor, for dicyandiamide solution, solute composition and The Rational choice of other additives becomes key, and chooses result for above-mentioned substance, will also directly affect aluminium electroloysis The quality of electrolyte capacitor working electrolyte.
Also just so, this researcher is studied by the characteristic of the capacitor used under the hot environment to 130 DEG C, Research is made by the material composition to working electrolyte for aluminium electrolytic capacitor and proportioning so that the Working electrolyte of acquisition is used for After preparing capacitor, enabling to the capacitor, DC voltage reaches in 400V, service life under 130 DEG C of temperature conditionss More than 3000h, for the preparation of working electrolyte for aluminium electrolytic capacitor provides a kind of new approaches.
The content of the invention
In order to solve above-mentioned technical problem present in prior art, the present invention provides a kind of 130 DEG C of high-pressure aluminum electrolytic electricity Container work electrolyte and preparation method.
It is achieved particular by following technical scheme:
A kind of 130 DEG C of range high voltage aluminum electrolysis capacitor working electrolytes, material composition is ethylene glycol 50- by percentage to the quality 75%th, γ-fourth lactones 5-20%, 1,6 dodecandioic acid ammonium 8-30%, the inclined nitro acetophenone 0.1- of azelaic acid hydrogen ammonium 2-6%, m- 2%th, polyvinyl alcohol 0.1-2%, ammonium hypophosphite 0.1-2%, nanometer S iO21-5%.Pass through ethylene glycol and γ-fourth lactones group Into dicyandiamide solution so that the low-temperature characteristics of the dicyandiamide solution is good, and boiling point is high, and saturated vapor forces down;Using polyvinyl alcohol and nanometer Silica is as flash over voltage enhancer so that flash over voltage reaches more than 485V, using 1,6 dodecandioic acid ammonium and azelaic acid Hydrogen ammonium is as solute, and solubility is high, and electrolytic conductivity is high, and resistance to ripple ability is strong;Using the inclined nitro acetophenones of m- as suction hydrogen It agent, can effectively absorb in aging aluminium electrolysis capacitor and the course of work, repair hydrogen caused by alundum (Al2O3) oxide-film; Using ammonium hypophosphite as stabilizer, preventing electrolyte, aluminium electrolutic capacitor is pressure-resistant caused by voltage jump in the course of the work It is unstable, and the significantly rise of aluminium electrolutic capacitor leakage current after long period storage can be avoided.And by above-mentioned Dicyandiamide solution, flash over voltage enhancer, solute, inhale hydrogen agent, the Rational choice of stabilizer and collocation, and to respective proportional quantity It is defined, the effective performance for causing Working electrolyte is improved so that, can be effective after using it for capacitor preparation Cause temperature of the capacitor at 130 DEG C, under the conditions of 400V DC voltage, its life-span reaches more than 3000h, effective to improve The service life of capacitor, strengthen the resistance to elevated temperatures of capacitor.
It is preferred that material composition is by percentage to the quality ethylene glycol 65%, the dodecandioic acid ammonium of γ-fourth lactones 5%, 1,6 20%th, the inclined nitro acetophenone 1% of azelaic acid hydrogen ammonium 4.5%, m-, polyvinyl alcohol 1.5%, ammonium hypophosphite 0.5%, nanometer S iO21.5%.
It is preferred that material composition is by percentage to the quality ethylene glycol 55%, the dodecandioic acid ammonium of γ-fourth lactones 10%, 1,6 25%th, the inclined nitro acetophenone 1.2% of azelaic acid hydrogen ammonium 3.5%, m-, polyvinyl alcohol 0.8%, ammonium hypophosphite 0.5%, nanometer SiO24%.
A kind of 130 DEG C of range high voltage aluminum electrolysis capacitor working electrolyte preparation methods, by load weighted ethylene glycol and γ-Ding Nei Fat pours into rustless steel container and is sufficiently mixed and is heated to 140~160 DEG C, adds polyvinyl alcohol and is stirred well to and is completely dissolved, 110 DEG C are subsequently cooled to, sequentially adds 1,6 dodecandioic acid ammoniums, azelaic acid hydrogen ammonium, the inclined nitro acetophenones of m-, Nano-meter SiO_22And stir Mix to being completely dissolved, be eventually adding ammonium hypophosphite, stirring and dissolving, natural cooling, high-pressure aluminum electrolytic capacitor work electricity be made Solve liquid.
130 DEG C of range high voltage aluminum electrolysis capacitor working electrolytes of the invention be particularly suitable for use in LED illumination, electricity-saving lamp, It is prepared by the capacitor in automotive electronics, charger, ballast or adapter.
The invention passes through 130 DEG C of range high voltage aluminum electrolysis capacitor working electrolytes preparing embodiment 1 or embodiment 2 For being fabricated to aluminium electrolutic capacitor, the ╳ 20 of specification 400V22uF, φ 13, and apply 400V direct currents under the conditions of 130 DEG C Pressure, time 3000h, result of the test are shown in Table 1:
Table 1
Performance It is required that Data after experiment As a result
Electric capacitance change ± 20% - 9.0%~-12.0% It is qualified
Loss ≤0.40 0.124~0.165 It is qualified
Leakage current ≤186μA 6~12 μ A It is qualified
As seen from Table 1, it uses high jewelling electricity made of embodiment 1 or the Working electrolyte of embodiment 2 Electrolysis condenser, after applying direct current 400v voltages 3000h under the conditions of 130 DEG C, test data and outward appearance are normal, reach design mesh Mark.
By to dicyandiamide solution, flash over voltage enhancer, solute, the agent of suction hydrogen, the Rational choice of stabilizer and collocation, preparing Electrolytic conductivity it is high, flash over voltage reaches more than 485V, the capacitor prepared with the invention Working electrolyte, the energy of resistance to ripple Power is strong, and capacitor life-span at 130 DEG C reaches more than 3000h, can be widely applied for the electronic products such as LED, electricity-saving lamp.
Embodiment
Limited with reference to specific embodiment technical scheme is further, but claimed Scope is not only limited to made description.
Working electrolyte for aluminium electrolytic capacitor preparation method in following examples is as follows:By load weighted ethylene glycol and γ-fourth lactones pours into rustless steel container and is sufficiently mixed and is heated to 140~160 DEG C, adds polyvinyl alcohol and has simultaneously been stirred well to Fully dissolved, 110 DEG C are subsequently cooled to, sequentially add 1,6 dodecandioic acid ammoniums, azelaic acid hydrogen ammonium, the inclined nitro acetophenones of m-, nanometer SiO2And stir to being completely dissolved, ammonium hypophosphite is eventually adding, stirring and dissolving, natural cooling, high-voltage aluminium electrolysis capacitance is made Device Working electrolyte.1,6 above-mentioned dodecandioic acid ammoniums are preferably that mass percentage concentration is 20%EG solution.Above-mentioned polyvinyl alcohol It is preferred that use polyvinyl alcohol 105.
Embodiment 1
130 DEG C of range high voltage aluminum electrolysis capacitor working electrolytes, its composition of raw materials is as shown in table 2, and wherein the numerical value in table 2 is Mass percentage:
Table 2
Embodiment 2
130 DEG C of range high voltage aluminum electrolysis capacitor working electrolytes, its composition of raw materials is as shown in table 3, and wherein the numerical value in table 3 is Mass percentage:
Table 3
Embodiment 3
130 DEG C of range high voltage aluminum electrolysis capacitor working electrolytes, its composition of raw materials is as shown in table 4, and wherein the numerical value in table 4 is Mass percentage:
Table 4
Embodiment 4
130 DEG C of range high voltage aluminum electrolysis capacitor working electrolytes, its composition of raw materials is as shown in table 5, and wherein the numerical value in table 5 is Mass percentage:
Table 5
Embodiment 5
130 DEG C of range high voltage aluminum electrolysis capacitor working electrolytes, its composition of raw materials is as shown in table 6, and wherein the numerical value in table 6 is Mass percentage:
Table 6
Embodiment 6
130 DEG C of range high voltage aluminum electrolysis capacitor working electrolytes, its composition of raw materials is as shown in table 7, and wherein the numerical value in table 7 is Mass percentage:
Table 7
Above example is only limitted to make explanations to the invention and illustrate, not to the technical scheme of the invention Further limit, on this basis, the non-protruding essential characteristics made and non-significant progress change those skilled in the art Enter, belong to the protection domain of the invention.

Claims (6)

1. a kind of 130 DEG C of range high voltage aluminum electrolysis capacitor working electrolytes, it is characterised in that material composition is by percentage to the quality Ethylene glycol 50-75%, γ-fourth lactones 5-20%, 1,6 dodecandioic acid ammonium 8-30%, the inclined nitro second of azelaic acid hydrogen ammonium 2-6%, m- Acyl benzene 0.1-2%, polyvinyl alcohol 0.1-2%, ammonium hypophosphite 0.1-2%, nanometer S iO21-5%.
2. 130 DEG C of range high voltage aluminum electrolysis capacitor working electrolytes as claimed in claim 1, it is characterised in that material composition with It is inclined that mass percent is calculated as ethylene glycol 65%, γ-dodecandioic acid ammonium 20% of fourth lactones 5%, 1,6, azelaic acid hydrogen ammonium 4.5%, m- Nitro acetophenone 1%, polyvinyl alcohol 1.5%, ammonium hypophosphite 0.5%, nanometer S iO21.5%.
3. 130 DEG C of range high voltage aluminum electrolysis capacitor working electrolytes as claimed in claim 1, it is characterised in that material composition with It is inclined that mass percent is calculated as ethylene glycol 55%, γ-dodecandioic acid ammonium 25% of fourth lactones 10%, 1,6, azelaic acid hydrogen ammonium 3.5%, m- Nitro acetophenone 1.2%, polyvinyl alcohol 0.8%, ammonium hypophosphite 0.5%, nanometer S iO24%.
4. 130 DEG C of range high voltage aluminum electrolysis capacitor working electrolyte preparation methods as described in claim any one of 1-3, its feature It is, load weighted ethylene glycol and γ-fourth lactones are poured into rustless steel container is sufficiently mixed and is heated to 140~160 DEG C, adds Polyvinyl alcohol and being stirred well to is completely dissolved, and is subsequently cooled to 110 DEG C, is sequentially added 1,6 dodecandioic acid ammoniums, azelaic acid hydrogen The inclined nitro acetophenone of ammonium, m-, Nano-meter SiO_22And stir to being completely dissolved, ammonium hypophosphite is eventually adding, stirring and dissolving is naturally cold But, range high voltage aluminum electrolysis capacitor working electrolyte is made.
5. 130 DEG C of range high voltage aluminum electrolysis capacitor working electrolytes as described in claim any one of 1-3 or such as claim 4 institute 130 DEG C of range high voltage aluminum electrolysis capacitor working electrolytes prepared by the method stated are used in 130 DEG C of temperature, and voltage is 400V condition The preparation of the lower capacitor product used.
6. application as claimed in claim 5, applied to LED illumination, electricity-saving lamp, automotive electronics, charger, ballast or adaptation It is prepared by the capacitor in device.
CN201611057464.1A 2016-11-26 2016-11-26 Working electrolyte of 130 ℃ high-voltage aluminum electrolytic capacitor and preparation method Active CN107887164B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109192515A (en) * 2018-10-11 2019-01-11 南通新三能电子有限公司 A kind of operating voltage is 550 volts of aluminium electrolutic capacitors and its manufacturing method

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102779644A (en) * 2012-05-24 2012-11-14 深圳中元电子有限公司 Electrolyte for flame-retardant wide-temperature high-voltage aluminum electrolytic capacitor and preparation method thereof
CN102779645A (en) * 2012-08-10 2012-11-14 深圳市尼康继峰电子有限公司 Working electrolyte for aluminium electrolytic capacitor and preparation method
CN106252079A (en) * 2016-08-31 2016-12-21 湖南艾华集团股份有限公司 A kind of electrolyte of 700V high-pressure aluminum electrolytic capacitor
CN106531443A (en) * 2016-11-30 2017-03-22 中南大学 650V high-voltage aluminium electrolytic capacitor working electrolyte and preparation method thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102779644A (en) * 2012-05-24 2012-11-14 深圳中元电子有限公司 Electrolyte for flame-retardant wide-temperature high-voltage aluminum electrolytic capacitor and preparation method thereof
CN102779645A (en) * 2012-08-10 2012-11-14 深圳市尼康继峰电子有限公司 Working electrolyte for aluminium electrolytic capacitor and preparation method
CN106252079A (en) * 2016-08-31 2016-12-21 湖南艾华集团股份有限公司 A kind of electrolyte of 700V high-pressure aluminum electrolytic capacitor
CN106531443A (en) * 2016-11-30 2017-03-22 中南大学 650V high-voltage aluminium electrolytic capacitor working electrolyte and preparation method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109192515A (en) * 2018-10-11 2019-01-11 南通新三能电子有限公司 A kind of operating voltage is 550 volts of aluminium electrolutic capacitors and its manufacturing method

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