CN107886131A - One kind is based on convolutional neural networks detection circuit board element polarity method and apparatus - Google Patents

One kind is based on convolutional neural networks detection circuit board element polarity method and apparatus Download PDF

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CN107886131A
CN107886131A CN201711189432.1A CN201711189432A CN107886131A CN 107886131 A CN107886131 A CN 107886131A CN 201711189432 A CN201711189432 A CN 201711189432A CN 107886131 A CN107886131 A CN 107886131A
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circuit board
polarity
camera
image
convolutional neural
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王茗祎
卢必轩
曾亚光
韩定安
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Foshan University
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Abstract

The present invention discloses a kind of based on convolutional neural networks detection circuit board element polarity method, adjust camera setting height(from bottom) and acquisition parameters and adjustment lighting source, choose certain amount circuit board and establish target element device image database of the polarity correctly with mistake, gained polarity is correct and the target element device image of the circuit board of incorrect polarity is trained optimization as the input picture of convolutional neural networks, obtain optimizing polar character grader, camera is eliminated the target element device image to be measured of noise to circuit board to be detected shooting and gaussian filtering process, polar character grader judges to obtain final detection result to filtered target element device image, target element device image after the judgement learning object as polar character grader again.Invention additionally discloses use the device based on convolutional neural networks detection circuit board element polarity method.Compared with the prior art, the present invention has the advantages that quick, accurate, reliable, can accelerate circuit board element detection speed.

Description

One kind is based on convolutional neural networks detection circuit board element polarity method and apparatus
Technical field
It is more particularly to a kind of based on convolutional neural networks detection circuit board the present invention relates to mechanical vision inspection technology field Component polarity method and apparatus.
Background technology
In recent years, as electronic technology continues to develop, printed circuit board (PCB) also obtains as the important component of electronic technology To developing rapidly, but whether the polar orientation for having directive electronic component in circuit board is correctly decision-making circuit plate quality One of factor.
During board production, it is understood that there may be various undesirable elements influence, and the part component on circuit board can The true phenomenon of poor direction can occur, and this defect turns into the lethal factor of circuit board, influences the final mass of circuit board. Therefore, it is to ensure quality of printed circuits, it is essential, and the wherein polarity of component that defects detection is carried out to circuit board It is exactly one of defect.In existing production process, many producers can employ large quantities of people to enter pedestrian to the polarity of circuit board element Work detects, but not only efficiency is low but also because worker lacks experience for artificial detection, is easily leaked in circuit board checking process Phenomena such as inspection, false retrieval, therefore the final quality that circuit board can not also be completely secured.
In order to solve problem present in above-mentioned hand inspection circuit boards, Su Mingming master's thesis《Circuit The detection and identification of board component》By the edge feature of edge extracting circuit board element, then extracted using hough transform Linear feature is compared to judge the polarity of component with standard information again, but this method processing speed is slow, and error may Property it is high.Therefore, using the polarity for going to detect circuit board element with reliable algorithm to improving detection efficiency with extremely heavy Want meaning.
The content of the invention
The main object of the present invention is to propose that one kind is quick, precisely, reliably detects circuit board based on convolutional neural networks Component polarity method, the present invention also propose a kind of use based on convolutional neural networks detection circuit board element polarity method Device, it is intended to accelerate the speed of circuit board element detection.
To achieve the above object, it is proposed by the present invention a kind of based on convolutional neural networks detection circuit board element polarity side Method, comprise the following steps:
S1:The setting height(from bottom) and acquisition parameters of camera are adjusted, while adjusts the intensity of illumination of lighting source;
S2:Choose the correct circuit board of certain amount polarity and establish the correct target element device image database of polarity;
S3:Choose the circuit board of certain amount incorrect polarity and establish the target element device image database of incorrect polarity;
S4:By the polarity obtained by the step S2 and the step S3 is correct and the target of the circuit board of incorrect polarity Component image is trained optimization as the input picture of convolutional neural networks, the polar character grader optimized;
S5:The camera, which shoots to circuit board to be detected and carries out gaussian filtering process, obtains target component figure to be measured Picture, the polar character grader judge to obtain final detection result to target element device image after filtering;
S6:The target element device image after the judgement learning object as the polar character grader again, enters one Step optimization polar character grader.
Preferably, the step S2 further comprises the steps:
S21:The a number of correct circuit board of component polarity is transmitted by conveyer belt and by the camera shooting figure Picture;
S22:The image that the camera is shot passes through gaussian filtering, eliminates picture noise;
S23:Selection puts most regular circuit board image as template, by the target element on each correct sampler plate Device cuts out and preserved after carrying out corners Matching with target component in template.
Preferably, the step S3 further comprises the steps:
S31:The circuit board of a number of component incorrect polarity is transmitted by conveyer belt and by the camera shooting figure Picture;
S32:By the image shot by camera after gaussian filtering, picture noise is eliminated;
S33:Selection puts most regular circuit board image as template, by the target element on each error sample circuit board Device cuts out and preserved after carrying out corners Matching with target component in template.
Preferably, the circuit board quantity of the correct circuit board of polarity and incorrect polarity is 100.
The present invention also proposes the dress based on convolutional neural networks detection circuit board element polarity method described in a kind of use Put, including the conveyer belt that circuit board is conveyed from one end to the other side, the conveyer belt top surface have been sequentially placed multiple circuit boards, Camera is provided with above the conveyer belt also to electrically connect with display with calculating mechatronics, the computer.
Preferably, emitted beam between the camera and circuit board provided with lighting source and be irradiated in circuit board surface.
Preferably, the camera is CCD industrial cameras.
Technical solution of the present invention has advantages below compared with the prior art:
Technical solution of the present invention uses convolutional neural networks scheme, by a collection of polarity is correct and the member of incorrect polarity Device carries out deep learning, trains the feature classifiers of optimization, and wherein training process need to only be carried out once, then passed through again Feature classifiers are detected to the polarity of circuit board element to be detected to obtain result.
Technical solution of the present invention is very fast to the sweep speed of the component of circuit board under test, and stability is preferable, can not only Improve the processing speed of processing target component so that Detection results are more preferable, and algorithm is also more stable.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing There is the required accompanying drawing used in technology description to be briefly described, it should be apparent that, drawings in the following description are only this Some embodiments of invention, for those of ordinary skill in the art, on the premise of not paying creative work, can be with Structure according to these accompanying drawings obtains other accompanying drawings.
Fig. 1 is the target element units test flow chart of the present invention;
Fig. 2 is the schematic diagram of the convolutional neural networks training of the present invention;
Fig. 3 is the apparatus structure schematic diagram of the present invention.
Drawing reference numeral explanation:
Label Title Label Title
1 Conveyer belt 4 Camera
2 Circuit board 5 Display
3 Lighting source 6 Computer
The realization, functional characteristics and advantage of the object of the invention will be described further referring to the drawings in conjunction with the embodiments.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete Site preparation describes, it is clear that described embodiment is only the part of the embodiment of the present invention, rather than whole embodiments.Base Embodiment in the present invention, those of ordinary skill in the art obtained under the premise of creative work is not made it is all its His embodiment, belongs to the scope of protection of the invention.
If it is to be appreciated that related in the embodiment of the present invention directionality instruction (such as up, down, left, right, before and after ...), Then directionality instruction be only used for explaining relative position relation under a certain particular pose (as shown in drawings) between each part, Motion conditions etc., if the particular pose changes, directionality instruction also correspondingly changes therewith.
If in addition, relating to the description of " first ", " second " etc. in the embodiment of the present invention, " first ", " second " etc. are somebody's turn to do Description be only used for describing purpose, and it is not intended that instruction or implying its relative importance or implicit indicating indicated skill The quantity of art feature.Thus, " first " is defined, the feature of " second " can be expressed or implicitly includes at least one spy Sign.In addition, the technical scheme between each embodiment can be combined with each other, but must be with those of ordinary skill in the art's energy Based on enough realizations, the knot of this technical scheme is will be understood that when the combination appearance of technical scheme is conflicting or can not realize Conjunction is not present, also not within the protection domain of application claims.
The present invention proposes a kind of based on convolutional neural networks detection circuit board element polarity method.
Fig. 1 to Fig. 3 please be participate in, technical solution of the present invention detects circuit board element polarity side based on convolutional neural networks Method comprises the following steps:
S1:The setting height(from bottom) and acquisition parameters of camera 4 are adjusted, while adjusts the intensity of illumination of lighting source 3;
S2:Choose the correct circuit board 2 of certain amount polarity and establish the correct target element device image database of polarity;
S3:Choose the circuit board 2 of certain amount incorrect polarity and establish the target element device image database of incorrect polarity;
S4:By obtained by step S2 and step S3 polarity correctly and incorrect polarity circuit board target element device image work Optimization is trained for the input picture of convolutional neural networks, the polar character grader optimized;
S5:Camera 4, which shoots to circuit board 2 to be detected and carries out gaussian filtering process, obtains target element device image to be measured, Polar character grader judges to obtain final detection result to target element device image after filtering;
S6:Learning object of the target element device image again as polar character grader after judgement further optimizes polarity Feature classifiers.
In technical solution of the present invention, above-mentioned steps S2 further comprises the steps:
S21:The correct circuit board 2 of a number of component polarity is transmitted and by the shooting figure of camera 4 by conveyer belt 1 Picture;
S22:The image that camera 4 is shot passes through gaussian filtering, eliminates picture noise;
S23:Selection puts the most regular image of circuit board 2 as template, by the target on each correct sampler plate 2 Component cuts out and preserved after carrying out corners Matching with target component in template.
And above-mentioned steps S3 further comprises the steps:
S31:The circuit board 2 of a number of component incorrect polarity is transmitted and by the shooting figure of camera 4 by conveyer belt 1 Picture;
S32:By the shooting image of camera 4 after gaussian filtering, picture noise is eliminated;
S33:Selection puts the most regular image of circuit board 2 as template, by the target on each error sample circuit board 2 Component cuts out and preserved after carrying out corners Matching with target component in template.
Fig. 3 is referred to, the present invention also proposes a kind of using based on convolutional neural networks detection circuit board element polarity side The device of method, including the conveyer belt 1 that circuit board 2 is conveyed from one end to the other side, the top surface of conveyer belt 1 have been sequentially placed multiple electricity Road plate 2, the top of conveyer belt 1 electrically connect provided with camera 4 with computer 6, and computer 6 also electrically connects with display 5.Preferably, phase Emitted beam between machine 4 and circuit board 2 provided with lighting source 3 and be irradiated in the surface of circuit board 2, camera 4 is CCD industrial cameras.
Refer to Fig. 1 to Fig. 3, in technical solution of the present invention, circuit board element is detected using based on convolutional neural networks The operation principle of the device of polarity method is:
The setting height(from bottom) and acquisition parameters of camera 4 are adjusted first, and the illumination at the same time adjusting lighting source 3 is strong Degree.Then the correct circuit board 2 of certain amount polarity, such as the selection correct circuit board 2 of 100 polarity are chosen, passes through transmission Band 1 is transmitted to the lower section of camera 4 so that camera 4 is shot to circuit board 2, and camera 4 will shoot obtained image through too high After this filtering, selection wherein puts the image of circuit board 2 the most regular as template, and then target component is cut, Other circuit boards 2 are then by with intactly cutting the target component on each circuit board 2 after template progress corners Matching Out, then it is stored in a file and saves.
In the same manner, the circuit board 2 of certain amount incorrect polarity, such as the circuit of 100 incorrect polarities of selection are then chosen Plate 2, it is transmitted by conveyer belt 1 to the lower section of camera 4 so that camera 4 is shot to circuit board 2, and camera 4 obtains shooting Image after gaussian filtering, selection wherein put the image of circuit board 2 the most regular as template, then to target element device Part is cut, and other circuit boards 2 with template then by carrying out the target component on each circuit board 2 after corners Matching Intactly cut out, be then stored in another file and save.
Then the target element device image of the correct circuit board that obtains above-mentioned steps and the circuit board of mistake as The input picture of convolutional neural networks is trained optimization, so as to the polar character grader optimized.
In specific training optimization process, convolutional neural networks mainly extract stage and grader group by multilayer feature Into the multilayer feature extraction stage usually contains 1~3 layer of convolutional layer and down-sampling layer, and grader has also generally comprised 1~2 layer Full articulamentum.As shown in Fig. 2 the target element device image as training sample completes input sample image by input layer first Step, and then convolutional layer.
As shown in Fig. 2 convolutional layer C is polar character extract layer, the input of each neuron and the local experiences of preceding layer Open country is connected, and receptive field is the region of input picture corresponding to the response of some node of output type characteristic pattern.Local receptor field with The training sample component image of input carries out convolution, extracts the local feature of circuit board element polarity.Then down-sampling layer S It is polar character mapping layer, the polar character of input is compressed, so that polar character figure diminishes, and simplifies network calculations Complexity, while polar character compression is carried out, main polar character is extracted, what Feature Mapping structure was checked and write off using influence function Activation primitive of the sigmoid functions as convolutional neural networks so that polar character mapping has shift invariant.
In technical solution of the present invention, input treats that the size of training objective component image is m × n, and wherein k × k is convolution The size of core, i.e. weight, and receptive field.It is (m-k) × (n-k) to obtain polarity output characteristic figure size by convolution, output Polar character figure can pass through the sampling that size is w × h again, and can obtain size isPole Property characteristic image.
First time convolution as shown in Figure 2, the convolution kernel of one 11 × 11 × 3 and 219 × 219 × 3 polarized The input picture of component carries out convolution, and the polar character figure size of output is (219-11) × (219-11), and input size is 208 × 208 polar character figure is sampled by 4 × 4 size, with obtaining 53 × 53 polarity output characteristic.Then Convolutional layer further extracts with down-sampling layer to polar character to be optimized, and training can obtain multiple polarity the most outstanding after terminating special Levy grader.
After the component convolutional neural networks learning process for completing training sample, it is possible to target component to be detected Examinations.On streamline, camera shooting circuit board image inputs computer and handled by gaussian filtering, but because The inclination of putting of circuit board causes the position of target component to be measured not know, and the present invention utilizes corner correspondence by circuit Plate is corrected to the putting position of standard, you can the corresponding relation of the feature pixel between two images is found, so that it is determined that two The position relationship of width image, after image puts standard, the position of target component to be detected is plucked out using mouse, recycles position Target component to be measured is taken out, extracts the classification that target component passes through feature classifiers, that is, according to convolutional Neural net The learning experience of network is judged, exports " polarity is correct " or " the wrong mistake of polarity " of testing result.At the same time, above-mentioned detection The image of the intermediate objective component of step again can be as component to be learned, so as to further allow feature classifiers more Optimization.
The preferred embodiments of the present invention are the foregoing is only, are not intended to limit the scope of the invention, it is every at this Under the design of invention, the equivalent structure transformation made using description of the invention and accompanying drawing content, or directly/it is used in indirectly He is included in the scope of patent protection of the present invention related technical field.

Claims (7)

1. one kind is based on convolutional neural networks detection circuit board element polarity method, it is characterised in that comprises the following steps:
S1:The setting height(from bottom) and acquisition parameters of camera are adjusted, while adjusts the intensity of illumination of lighting source;
S2:Choose the correct circuit board of certain amount polarity and establish the correct target element device image database of polarity;
S3:Choose the circuit board of certain amount incorrect polarity and establish the target element device image database of incorrect polarity;
S4:By the polarity obtained by the step S2 and the step S3 is correct and the target element device of the circuit board of incorrect polarity Part image is trained optimization as the input picture of convolutional neural networks, the polar character grader optimized;
S5:The camera, which shoots to circuit board to be detected and carries out gaussian filtering process, obtains target element device image to be measured, institute State polar character grader target element device image after filtering is judged to obtain final detection result;
S6:The target element device image after the judgement learning object as the polar character grader again, it is further excellent Change polar character grader.
2. the method as described in claim 1, it is characterised in that the step S2 further comprises the steps:
S21:The a number of correct circuit board of component polarity is transmitted by conveyer belt and by the image shot by camera;
S22:The image that the camera is shot passes through gaussian filtering, eliminates picture noise;
S23:Selection puts most regular circuit board image as template, by the target component on each correct sampler plate Cut out and preserved after carrying out corners Matching with target component in template.
3. method as claimed in claim 2, it is characterised in that the step S3 further comprises the steps:
S31:The circuit board of a number of component incorrect polarity is transmitted by conveyer belt and by the image shot by camera;
S32:The image shot by camera is passed through into gaussian filtering, eliminates picture noise;
S33:Selection puts most regular circuit board image as template, by the target component on each error sample circuit board Cut out and preserved after carrying out corners Matching with target component in template.
4. method as claimed in claim 3, it is characterised in that the circuit board quantity of the correct circuit board of polarity and incorrect polarity It is 100.
A kind of 5. dress using based on convolutional neural networks detection circuit board element polarity method as described in Claims 1-4 Put, it is characterised in that including the conveyer belt for conveying circuit board from one end to the other side, the conveyer belt top surface has been sequentially placed Multiple circuit boards, the conveyer belt top are provided with camera and also electrically connected with calculating mechatronics, the computer with display.
6. device as claimed in claim 5, it is characterised in that send light provided with lighting source between the camera and circuit board Line is irradiated in circuit board surface.
7. device as claimed in claim 6, it is characterised in that the camera is CCD industrial cameras.
CN201711189432.1A 2017-11-24 2017-11-24 One kind is based on convolutional neural networks detection circuit board element polarity method and apparatus Pending CN107886131A (en)

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CN109635856A (en) * 2018-11-29 2019-04-16 上海集成电路研发中心有限公司 A kind of producing line defect image intelligent classification system and classification method
CN110517260A (en) * 2019-08-30 2019-11-29 北京地平线机器人技术研发有限公司 The detection method and device of circuit board, storage medium, electronic equipment
CN110967851A (en) * 2019-12-26 2020-04-07 成都数之联科技有限公司 Circuit extraction method and system for array image of liquid crystal panel
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CN112381751A (en) * 2020-07-07 2021-02-19 昆山新精度金属科技有限公司 Online intelligent detection system and method based on image processing algorithm
CN112967224A (en) * 2021-01-29 2021-06-15 绍兴隆芙力智能科技发展有限公司 Electronic circuit board detection system, method and medium based on artificial intelligence
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CN114202515A (en) * 2021-11-29 2022-03-18 广州海谷电子科技有限公司 Method for detecting defect of printed carbon line of humidity sensor
CN114428082A (en) * 2020-10-29 2022-05-03 技嘉科技股份有限公司 Electronic component image capturing method and capacitor polarity determination method using same
CN114638792A (en) * 2022-03-03 2022-06-17 浙江达峰科技有限公司 Method for detecting polarity defect of electrolytic capacitor of plug-in circuit board

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CN110967851A (en) * 2019-12-26 2020-04-07 成都数之联科技有限公司 Circuit extraction method and system for array image of liquid crystal panel
CN110967851B (en) * 2019-12-26 2022-06-21 成都数之联科技股份有限公司 Line extraction method and system for array image of liquid crystal panel
CN111223077A (en) * 2019-12-30 2020-06-02 浙江力创自动化科技有限公司 Test method and test system of circuit board
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CN114428082A (en) * 2020-10-29 2022-05-03 技嘉科技股份有限公司 Electronic component image capturing method and capacitor polarity determination method using same
CN112967224A (en) * 2021-01-29 2021-06-15 绍兴隆芙力智能科技发展有限公司 Electronic circuit board detection system, method and medium based on artificial intelligence
CN114202515A (en) * 2021-11-29 2022-03-18 广州海谷电子科技有限公司 Method for detecting defect of printed carbon line of humidity sensor
CN114638792A (en) * 2022-03-03 2022-06-17 浙江达峰科技有限公司 Method for detecting polarity defect of electrolytic capacitor of plug-in circuit board

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Application publication date: 20180406