CN107877165B - Selector assembly production line - Google Patents
Selector assembly production line Download PDFInfo
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- CN107877165B CN107877165B CN201711354044.4A CN201711354044A CN107877165B CN 107877165 B CN107877165 B CN 107877165B CN 201711354044 A CN201711354044 A CN 201711354044A CN 107877165 B CN107877165 B CN 107877165B
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- oiling
- station
- roller
- press fitting
- sliding block
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
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- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The invention discloses a gear shifter assembly production line, which is characterized in that: the automatic wire winding machine comprises a gear lever oiling station, a core rod assembling station, a sliding block assembling station, a winding station and a screw driving station, wherein the gear lever oiling device is arranged on the gear lever oiling station, the core rod assembling station is provided with a core rod assembling device, and the sliding block assembling device is arranged on the sliding block assembling station. According to the gear shifter assembly production line, oil injection of the gear shifter, assembly of the gear shifter core rod, assembly of the gear shifter sliding block and assembly of the gear shifter and the front shell are respectively completed on each station, and automatic operation of each station replaces traditional manual operation, so that the assembly efficiency and the assembly quality of the gear shifter can be greatly improved, and the labor cost is reduced.
Description
Technical Field
The invention belongs to the technical field of gear shifter assembly tools and relates to a gear shifter assembly production line.
Background
The installation of the gear shifter involves a large number of parts and steps are complicated, and at present, no equipment is available on the market for completing the installation of the parts of the gear shifter.
Disclosure of Invention
The invention provides a gear shifter assembly production line, which is characterized in that oiling of a gear shifter, assembly of a gear shifter core rod, assembly of a gear shifter sliding block and assembly of a gear shifter and a front shell are respectively completed on each station, and the automatic operation of each station replaces the traditional manual operation, so that the assembly efficiency and the assembly quality of the gear shifter can be greatly improved, and the labor cost is reduced.
In order to solve the technical problems, the invention provides a gear shifter assembly production line which comprises a gear lever oiling station, a core rod assembly station, a sliding block assembly station, a winding station and a screw driving station, wherein the gear lever oiling station is provided with a gear lever oiling device, the core rod assembly station is provided with a core rod assembly device, and the sliding block assembly station is provided with a sliding block assembly device.
In a preferred embodiment of the invention, the gear lever oiling station further comprises a gear lever base, an inner wall oiling mechanism and an outer wall oiling mechanism, wherein the inner wall oiling mechanism and the outer wall oiling mechanism are arranged around the gear lever base, the inner wall oiling mechanism comprises an oiling block, a first avoidance groove is concavely arranged on the oiling block, and a first oil outlet is arranged in the first avoidance groove; the outer wall oiling mechanism comprises an oiling sleeve, a second clearance groove is formed in the oiling sleeve, and a second oil outlet is formed in the second clearance groove.
In a preferred embodiment of the present invention, the present invention further includes oil passages in the oil filling block and the oil filling sleeve, the first oil outlet and the second oil outlet are both communicated with the oil passage, the oil passage is connected with the oil supply mechanism through an external oil pipe, and the external oil pipe is provided with an oil supply valve.
In a preferred embodiment of the present invention, the core assembly station further includes a core base, a first press-fit device, a second press-fit device and a pressure tester, wherein the first press-fit device presses the gear shifter into the core, the second press-fit device presses the sliding block into the core, and the pressure tester presses the core and detects the pressure value.
In a preferred embodiment of the invention, the first press-fitting device further comprises a first press-fitting block and a first press-fitting cylinder, wherein the first press-fitting block is connected to the first press-fitting cylinder, a storage tank is arranged in the first press-fitting block, a material conveying channel for discharging the gear shifting pins one by one is arranged in the storage tank, and a discharge hole of the material conveying channel is opposite to a gear shifting pin insertion hole on the core rod.
In a preferred embodiment of the present invention, the second press-fitting device further includes a second press-fitting block and a second press-fitting cylinder, the second press-fitting block is connected to the second press-fitting cylinder, a pressing groove is disposed at the end of the second press-fitting block, and the pressing groove is an imitation groove matching the shape structure of the sliding block.
In a preferred embodiment of the present invention, the pressure tester further includes a second pressing head, a second pressing cylinder, and a force sensor, where the second pressing head is connected to the second pressing cylinder, the second pressing head is arranged opposite to the axis of the core rod, and the force sensor is connected to the second pressing block.
In a preferred embodiment of the invention, the sliding block further comprises a roller and a roller seat, wherein the roller seat is provided with a roller mounting groove, the sliding block assembling device comprises a mounting groove oiling mechanism, a roller feeding mechanism and a mounting seat, the roller seat to be assembled is placed on the mounting seat, the mounting groove oiling mechanism is used for oiling the roller mounting groove, and the roller feeding mechanism is used for conveying the roller to be assembled into the roller mounting groove after oiling.
In a preferred embodiment of the present invention, the roller feeding mechanism further includes a base disposed on the mounting chassis, and a roller bracket is disposed on the base, and rollers to be assembled are placed on the roller bracket.
In a preferred embodiment of the invention, the device further comprises a PLC controller, wherein the PLC controller is used for controlling and connecting the oiling device, the core rod assembling device and the sliding block assembling device.
According to the gear shifter assembly production line, oil injection of the gear shifter, assembly of the gear shifter core rod, assembly of the gear shifter sliding block and assembly of the gear shifter and the front shell are respectively completed on each station, and automatic operation of each station replaces traditional manual operation, so that the assembly efficiency and the assembly quality of the gear shifter can be greatly improved, and the labor cost is reduced.
Drawings
FIG. 1 is a schematic view of a shifter assembly line in accordance with a preferred embodiment of the present invention;
FIG. 2 is a schematic view of the gear shift lever oiling device of FIG. 1;
FIG. 3 is a schematic view of the core assembly of FIG. 1;
fig. 4 is a schematic view of the slider assembly device of fig. 1.
Wherein: 1-a winding station and 3-a screw driving station;
the device comprises a 2-gear level assembly device, a 21-gear level base, a 22-oil injection block, a 23-first avoidance groove, a 24-first oil outlet, a 25-oil injection sleeve, a 26-second avoidance groove and a 27-second oil outlet;
4-core bar assembly device, 41-core bar base, 42-first press-fitting block, 43-first press-fitting cylinder, 44-second press-fitting block, 45-second press-fitting cylinder, 46-second pressing head, 47-second pressing cylinder, 48-force sensor;
6-sliding block assembling device, 61-roller, 62-roller seat, 63-installation groove oiling mechanism and 64-roller feeding mechanism;
7-PLC controller.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and specific examples, which are not intended to be limiting, so that those skilled in the art will better understand the invention and practice it.
Examples
As shown in fig. 1, this embodiment discloses a gear shifter assembly production line, including PLC controller 7, gear level oiling station, core bar equipment station, sliding block equipment station, wire winding station 1 and beat screw station 3, be equipped with gear level oiling device 2 on the above-mentioned gear level oiling station, be equipped with core bar equipment 4 on the above-mentioned core bar equipment station, be equipped with sliding block equipment 6 on the above-mentioned sliding block equipment station, be equipped with sliding block equipment 6 on the above-mentioned PLC controller control connection oiling device 2, core bar equipment 4 and sliding block equipment 6.
On a gear lever oiling station, a gear lever oiling device replaces manual oiling on an external part of the gear lever; on the core bar assembly station, the core bar assembly device replaces manual assembly of the core bar on the gear shift lever; in the sliding block assembling station, the sliding block assembling device replaces manual operation to assemble the rolling wheels and the rolling wheel seats into sliding blocks, in the winding station 1, the circuit board of the gear shifter is manually placed on the front shell, and the outer lead on the circuit board is wound on the front shell; and on the screwing station, manually screwing the screws on the circuit board and the screws on the electromagnetic valve.
The specific structure of each component is as follows:
1. gear lever oiling device
As shown in fig. 2, the gear lever oiling device comprises a gear lever base 21, an inner wall oiling mechanism and an outer wall oiling mechanism, wherein the inner wall oiling mechanism and the outer wall oiling mechanism are arranged around the gear lever base 21, the gear lever base 21 is arranged on an oiling chassis, the oiling chassis is further provided with a vertical plate, and the inner wall oiling mechanism and the outer wall oiling mechanism are arranged on the vertical plate. The inner wall oiling mechanism and the outer wall oiling mechanism are respectively used for oiling the inner wall and the outer wall of a part needing oiling on the gear shift lever.
The gear lever to be oiled is placed on the gear lever base 21, and the inner wall oiling mechanism and the outer wall oiling mechanism are both installed on the vertical plate, and the specific installation positions of the inner wall oiling mechanism and the outer wall oiling mechanism are determined according to the position on the gear lever, which needs oiling.
Specifically, the inner wall oiling mechanism comprises an oiling block 22, a first avoidance groove 23 is concavely arranged on the oiling block 22, and a first oil outlet 24 is arranged in the first avoidance groove 23; the outer wall oiling mechanism comprises an oiling sleeve 25, a second avoidance groove 26 is formed in the oiling sleeve 25, and a second oil outlet 27 is formed in the second avoidance groove 26. The oil injection block and the oil injection sleeve are internally provided with oil ways, the first oil outlet and the second oil outlet are communicated with the oil ways, the oil ways are connected with an oil supply mechanism through external oil pipes, and the external oil pipes are provided with oil supply valves. The oil filling block 22 is inserted into the oil filling groove of the gear shift lever to be oiled, then the oil supply valve is started, lubricating oil flows out from the first oil outlet 24 into the oil filling groove, and the inner wall of the gear shift lever to be oiled is oiled. The oil filling sleeve 25 surrounds the portion of the shift lever to be filled with oil, and then the oil supply valve is actuated, and the lubricating oil flows out of the second oil outlet 27 to fill the outer wall of the portion of the shift lever located in the oil filling sleeve 25 (such as the outer wall of the oil filling ring).
As shown in fig. 2, the first (1), second (2) and third (3) parts of the gear shift lever are subjected to inner wall oiling, and the fourth (4) and fifth (5) parts are subjected to outer wall oiling; the inner wall oiling mechanism or the outer wall oiling mechanism with the structure is arranged at each corresponding position.
Further, the oil injection block 22 is connected to the first driver, the oil injection sleeve 25 is connected to the second driver, and in this embodiment, the first driver and the second driver preferably adopt oil injection cylinders, and the oil injection mechanism is driven by the oil injection cylinders to be in butt joint with a part to be oiled.
2. Core bar assembling device
As shown in fig. 3, the core assembly device includes a core base 41, a first press-fit device, a second press-fit device, a pressure tester, and a pressing mechanism, wherein the pressing mechanism is disposed directly above the core base 41, and the first press-fit device, the second press-fit device, and the pressure tester are disposed around the core base 41; specifically, the first press-fitting device and the pressure tester are respectively disposed at two sides of the length extending direction of the core bar base 41, and the second press-fitting device is disposed at one side of the width extending direction of the core bar base 41. The core bar to be assembled is placed on the core bar base 41, the position of the core bar base 41 is fixed by a pressing mechanism, the first pressing device presses the gear shifter into the core bar, the second pressing device presses the sliding block into the core bar, and the pressure tester presses the core bar and detects the pressure value. The gear shifting pin and the sliding block are respectively inserted into the designated positions on the core rod through the first press fitting device and the second press fitting device, so that the traditional manual assembly mode is replaced. The specific structure of each component is as follows:
the first press-fitting device comprises a first press-fitting block 42 and a first press-fitting cylinder 43, wherein the first press-fitting block 42 is connected to the first press-fitting cylinder 43, a storage tank is arranged in the first press-fitting block 42, a feeding channel for feeding the shift pins to discharge one by one is arranged in the storage tank, and a discharge hole of the feeding channel is opposite to a shift pin insertion hole on the core rod.
The second press-fitting device comprises a second press-fitting block 44 and a second press-fitting cylinder 45, the second press-fitting block 44 is connected to the second press-fitting cylinder 45, a press-fitting groove is arranged at the tail end of the second press-fitting block 44, and the press-fitting groove is an imitation groove matched with the appearance structure of the sliding block.
The pressure tester comprises a second pressure-resisting head 46, a second pressure-resisting cylinder 47 and a force sensor 48, wherein the second pressure-resisting head 46 is connected to the second pressure-resisting cylinder 47, the second pressure-resisting head 46 is arranged opposite to the axis of the core rod, and the force sensor 48 is connected to the second pressure-resisting block 26.
The core bar assembly device with the structure has the following use process: the core bar to be assembled is placed on the core bar base 41, a first press-fit device or a second press-fit device is started, a first press-fit cylinder 43 drives a first press-fit block 42 to insert a gear shift pin into a gear shift pin jack on the core bar, and a second press-fit cylinder 45 drives a second press-fit block 44 to insert a sliding block into a sliding block jack on the core bar. Finally, the pressure tester is started, the second pressing head 46 is driven by the second pressing cylinder 47 to apply axial pressing force to the core rod, and the force applied by the second pressing head is collected by the force sensor 48, so that the force performance of the core rod is detected.
3. Sliding block assembling device
As shown in fig. 4, the sliding block includes a roller 61 and a roller seat 62, a roller mounting groove is formed in the roller seat 62, the assembling device includes a mounting groove oiling mechanism 63, a roller feeding mechanism 64 and a mounting seat, the mounting groove oiling mechanism 63, the roller feeding mechanism 64 and the mounting seat are all disposed on the mounting chassis 8, the roller seat 62 to be assembled is disposed on the mounting seat, the mounting groove oiling mechanism 63 is used for oiling the roller mounting groove, and the roller feeding mechanism 64 is used for conveying the roller 61 to be assembled into the roller mounting groove after oiling.
Specifically, the installation groove oiling mechanism 63 includes an oiling valve and an oiling block, and the oiling block is provided with an oil path and an oil outlet; the roller feeding mechanism 64 includes a base provided on the mounting chassis 8, on which a roller bracket is provided, on which the roller 61 to be assembled is placed. In the technical scheme of the embodiment, the installation groove oiling mechanism 63 and the roller feeding mechanism 64 are stationary, the installation seat is moved to enable the installation seat to be respectively in butt joint with the installation groove oiling mechanism 63 and the roller feeding mechanism 64, when the installation groove oiling mechanism 63 is in butt joint, the oiling block is inserted into the roller installation groove, the oiling valve is started, and lubricating oil flows out from the oil outlet and enters the roller installation groove. When the roller feeding mechanism 64 is in butt joint, the roller mounting groove is opposite to the roller 61 on the roller bracket, the mounting seat is moved towards the direction of the roller 61 again, and the roller 61 is directly arranged in the roller mounting groove after oiling.
Specifically, the mounting base is connected with a first driver and a second driver, and in this embodiment, in the technical scheme, the first driver and the second driver are preferably air cylinders, but are not limited to the use of air cylinders, and any driving member capable of driving the reciprocating motion can be used. The second driver drives the mount pad to move between mounting groove oiling mechanism 63 and roller feeding mechanism 64, and when the mount pad moves to just face mounting groove oiling mechanism 63 or roller feeding mechanism 64, the first driver drives the mount pad to move to mounting groove oiling mechanism 63 or roller feeding mechanism 64, and docking with mounting groove oiling mechanism 63 or roller feeding mechanism 64 is achieved.
The assembly device based on the structure has the following use process: when the initial position of the mounting seat is right opposite to the mounting groove oiling mechanism 63, the first driver is started to drive the mounting seat to move towards the mounting groove oiling mechanism 63, the mounting seat stops when the oiling block is inserted into the roller mounting groove, then the oiling mechanism is started to pour lubricating oil into the roller mounting groove, and after oiling is finished, the first driver moves back to the initial position; starting the second driver, driving the mounting seat to move to be opposite to the roller feeding mechanism 64, then starting the first driver again, driving the mounting seat to move towards the roller feeding mechanism, stopping when the mounting seat moves to the roller 61 to be placed in the oiling roller mounting groove, and assembling the roller and the roller seat together; and then starting the first driver to withdraw, starting the second driver to withdraw, and withdrawing the mounting seat to the initial position to finish one-time assembly action of the sliding block.
The gear shifter assembly production line with the structure can be used for respectively completing oiling of the gear shift lever, assembling of the gear shift lever core rod, assembling of the gear shift lever sliding block and assembling of the gear shift lever and the front shell on each station, and automatic operation of each station replaces traditional manual operation, so that the assembly efficiency and the assembly quality of the gear shifter can be greatly improved, and the labor cost is reduced.
The above-described embodiments are merely preferred embodiments for fully explaining the present invention, and the scope of the present invention is not limited thereto. Equivalent substitutions and modifications will occur to those skilled in the art based on the present invention, and are intended to be within the scope of the present invention. The protection scope of the invention is subject to the claims.
Claims (7)
1. The utility model provides a selector equipment production line which characterized in that: the device comprises a gear lever oiling station, a core rod assembling station, a sliding block assembling station, a winding station and a screw driving station, wherein the gear lever oiling station is provided with a gear lever oiling device, the core rod assembling station is provided with a core rod assembling device, and the sliding block assembling station is provided with a sliding block assembling device;
the gear lever oiling station comprises a gear lever base, an inner wall oiling mechanism and an outer wall oiling mechanism, wherein the inner wall oiling mechanism and the outer wall oiling mechanism are arranged around the gear lever base, the inner wall oiling mechanism comprises an oiling block, a first position avoiding groove is concavely formed in the oiling block, and a first oil outlet is formed in the first position avoiding groove; the outer wall oiling mechanism comprises an oiling sleeve, a second clearance groove is formed in the oiling sleeve, and a second oil outlet is formed in the second clearance groove;
the core bar assembly station comprises a core bar base, a first press fitting device, a second press fitting device and a pressure tester, wherein the first press fitting device, the second press fitting device and the pressure tester are arranged around the core bar base, the core bar to be assembled is placed on the core bar base, the gear shifter is pressed into the core bar by the first press fitting device, the sliding block is pressed into the core bar by the second press fitting device, and the pressure tester applies pressure to the core bar and detects a pressure value;
the first press fitting device comprises a first press fitting block and a first press fitting cylinder, the first press fitting block is connected to the first press fitting cylinder, a storage tank is arranged in the first press fitting block, a feeding channel for feeding the gear shifting pins to discharge one by one is arranged in the storage tank, and a discharge port of the feeding channel is opposite to a gear shifting pin insertion opening on the core rod.
2. The shifter assembly line of claim 1, wherein: the oil injection block and the oil injection sleeve are internally provided with oil ways, the first oil outlet and the second oil outlet are communicated with the oil ways, the oil ways are connected with an oil supply mechanism through external oil pipes, and the external oil pipes are provided with oil supply valves.
3. The shifter assembly line of claim 1, wherein: the second press fitting device comprises a second press fitting block and a second press fitting cylinder, the second press fitting block is connected to the second press fitting cylinder, a press trough is arranged at the tail end of the second press fitting block, and the press trough is an imitation trough matched with the appearance structure of the sliding block.
4. The shifter assembly line of claim 1, wherein: the pressure tester comprises a second pressing head, a second pressing cylinder and a force sensor, wherein the second pressing head is connected to the second pressing cylinder, the second pressing head is arranged opposite to the axis of the core rod, and the force sensor is connected to the second pressing block.
5. The shifter assembly line of claim 1, wherein: the sliding block comprises a roller and a roller seat, a roller mounting groove is formed in the roller seat, the sliding block assembling device comprises a mounting groove oiling mechanism, a roller feeding mechanism and a mounting seat, the roller seat to be assembled is placed on the mounting seat, the mounting groove oiling mechanism is used for oiling the roller in the roller mounting groove, and the roller feeding mechanism is used for conveying the roller to be assembled in the roller mounting groove after oiling.
6. The shifter assembly line of claim 5, wherein: the roller feeding mechanism comprises a base arranged on the installation chassis, a roller support is arranged on the base, and rollers to be assembled are placed on the roller support.
7. A shifter assembly line as set forth in any one of claims 1-6 wherein: the device also comprises a PLC controller, wherein the PLC controller is used for controlling and connecting the oiling device, the core rod assembling device and the sliding block assembling device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711354044.4A CN107877165B (en) | 2017-12-15 | 2017-12-15 | Selector assembly production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711354044.4A CN107877165B (en) | 2017-12-15 | 2017-12-15 | Selector assembly production line |
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| Publication Number | Publication Date |
|---|---|
| CN107877165A CN107877165A (en) | 2018-04-06 |
| CN107877165B true CN107877165B (en) | 2023-09-12 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711354044.4A Active CN107877165B (en) | 2017-12-15 | 2017-12-15 | Selector assembly production line |
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| Country | Link |
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| CN (1) | CN107877165B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112621153B (en) * | 2020-12-17 | 2022-06-21 | 江苏科伯瑞工业技术有限公司 | Automobile handle gear block press-fitting oil injection device |
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| US5809839A (en) * | 1995-12-28 | 1998-09-22 | Kabushiki Kaisha Tokai-Rika-Denki-Seisakusho | Shift lever device |
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Also Published As
| Publication number | Publication date |
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| CN107877165A (en) | 2018-04-06 |
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